The present disclosure is directed to environmental conditioning equipment and to a method of directing fluid flow through the environmental conditioning equipment. Environmental conditioning equipment may be used for testing or storage, for example. When used as testing equipment, the testing equipment may be used to qualify a product, including equipment, as being capable of withstanding a variety of environmental conditions. Such environmental conditions may include, for example, temperature, humidity, altitude, and radiation, including infrared light, ultraviolet light, and solar radiation, to simulate a variety of conditions, such as wind and rain etc. If the product or equipment under test performs satisfactorily after being subjected to the wide range of parameters, it can be expected that the product or equipment will perform in real life conditions.
One challenge facing, especially for environmental conditioning equipment with large chambers, is the ability to provide a uniform temperature distribution within the chamber. In other words, controlling the temperature gradient within the chamber can be especially challenging for large chambers. As defined by International Electrotechnical Commission (IEC) 60068-3-5 (2018-01), the temperature gradient is the “maximum difference in mean temperature in all measurement points of the effective space.”
Temperature gradients are measured within an effective/working space. As defined by IEC 60068-3-5 (2018-01) the “working space” is “part of the chamber in which the specified conditions can be maintained within the specified tolerances.” The dimensions of the working space are described in the IEC 60068-3-5 diagram. The measurement sensors are then placed at each corner of the working space as well as the center, shown in another IEC 60068-3-5 diagram. The values are recorded, averaged, and then compared to calculate the gradient, shown in a final IEC 60068-3-5 diagram.
Temperature gradients are important because they quantitatively describe the distribution of temperature within an environmental test chamber. The smaller the value, the more uniform the air temperature is throughout the effective space, which assists in evenly transitioning a test sample's temperature.
Test chambers with tight gradients improve the reliability and repeatability of simulated environmental conditions. While this applies for all test chambers, as noted above, it is especially challenging for test chambers with large working spaces where the probability of poor gradients increases.
An environmental conditioning equipment includes a chamber having an upper wall forming a ceiling of the chamber, two opposed side walls, two opposed end walls, and a lower wall forming a floor of the chamber. The environmental conditioning equipment also includes a plenum and an air-moving apparatus for directing air into the chamber and a duct. The duct is in fluid communication with the plenum at its proximal end. The duct has opposed sides and is formed from a base wall and opposed side walls forming the opposed sides of the duct. Each of the side walls has a plurality air flow openings configured to direct fluid outwardly from the sides of the duct and form an air flow area that decreases along the longitudinal axis. Optionally, the base wall is free of air flow openings.
In one aspect, the plurality of the air flow openings is arranged in groups.
In a further aspect, a first side wall of the side walls has at least two groups of the air flow openings. A second side wall of the side walls has at least two groups of the air flow openings wherein the at least two groups of the air flow openings of the first side wall are aligned with the at least two groups of the air flow openings in the second side wall.
Optionally, the groups have (1) a uniform number of openings, (2) a uniform size of openings, and/or (3) uniform shaped openings.
In another aspect, the air flow openings of each group comprise uniformly sized and shaped slotted air flow openings spaced uniformly along the longitudinal axis of the duct.
Optionally, the plurality of air flow openings are adjustable to vary the air flow area along the longitudinal axis of the duct.
In further aspect, the air flow openings are arranged in groups of openings, with each respective group of openings having a slidable plate extending over the respective group of openings to adjust the air flow area of each respective group of openings.
In another aspect, each of the side walls extends along a respective longitudinal axis, with the respective longitudinal axes converging toward the distal end of the duct wherein the duct is tapered inwardly from the duct's proximal end to the duct's distal end.
In another aspect, the side walls of the duct form inner obtuse angles with respect to the base wall wherein the duct has a trapezoidal cross-section and such that the air flow openings are angled downwardly toward the floor of the chamber. For example, the inner obtuse angles are approximately equal wherein the duct has a symmetrical trapezoidal cross-section.
In yet another aspect, the duct includes an end wall at its distal end, which may be closed and free of air flow openings.
In another aspect, the air flow openings are arranged in each respective side wall of the opposed side walls along the longitudinal axes, with the openings each having a size, and the openings in each respective side wall decreasing in size along the longitudinal axes.
In another aspect, the longitudinal axis of the duct is angled with respect to the upper wall wherein the duct is not horizontal.
In another aspect, the duct includes a plurality of transverse members extending between the opposed side walls, with the transverse members each having an angled surface facing the proximate end of the duct to help direct the flow of air toward the base wall in the duct.
In another aspect, the duct is formed from a plurality of duct sections joined together at spaced connections, with each duct section being formed from a base wall section and opposed side wall sections joined together to form the base wall and the side wall, and with the transverse members being mounted at the spaced connections.
In still yet another embodiment, the duct comprises a first duct, and the environmental conditioning equipment further comprises a second duct.
For example, the second duct has a proximal end, a distal end, and a longitudinal axis extending between the proximal end to the distal end of the second duct and is mounted at the upper wall of the chamber adjacent the first duct. The second duct is in fluid communication with the same plenum or a different plenum at its proximal end so that the two ducts may provide the same or different treatment to the air flowing in to the chamber via the two ducts.
In a further aspect, the second duct has opposed sides and is formed from a base wall and opposed side walls forming the opposed sides of the second duct. The second duct has a plurality air flow openings configured to direct fluid outwardly from the opposed sides of the second duct and form air flow areas that decrease along the longitudinal axis of the second duct.
These and other aspect of this disclosure will become apparent upon review of the following specification in conjunction with the drawings.
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Air treatment system 40 may heat or cool the air, as noted, and/or vary the pressure inside chamber 14, as well as introduce other treatments, such as other gases, radiation, to name a few. As will be more fully described below, duct 44 and conditioning plenum 42 form an internal vapor ducting system that directs the air into chamber 14 from air treatment system 40 and circulates the air back to the air treatment system 40 through a return vent 45 (e.g.
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Alternately, the side walls 48, 50 may be arranged to form a non-tapered duct, and instead extend parallel so that the proximal end of the duct is the same size as the distal end. The side walls may still form a non-orthogonal inner angle A, B with respect to base wall 46 or may be orthogonal as noted above-but with the tapered effect simulated by control over the degree the side openings (described below) are opened or closed.
As would be understood, the proximal end 52 of duct 44 forms the inlet to the duct, which is open so that it is in fluid communication with plenum 42 (see
To help maintain the side walls 48, 50 orientation and reinforce duct 44, duct 44 may include one or more transverse members 56. Further, referring to
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In the illustrated embodiment, openings 60 are arranged in groups, for example, at least in two groups, three groups, four groups, or five groups or more. Each opening 60 forms a flow area for the air to flow through the side of the duct. The groups on one side of duct may be aligned (as shown) with the groups on the opposed side of the duct, or they may be offset. Thus, each group of openings forms a vent with a flow area in a respective side of the duct. The number of groups (and hence vents) may vary depending on the size of the chamber and length of the duct. For example, for a duct 44 with a length in a range of about 12 to 16 ft., openings 60 may be arranged in four groups (as shown in
In addition, each group of openings may be adjusted or varied. For example, referring to
For example, each respective slidable plate 64 may have openings 66 that have the same size, shape, and pattern as openings 60 of its respective group of openings. Thus, when a slidable plate 64 is slid to fully align its openings 66 with openings 60 of its respective group of openings 60, the airflow will be unrestricted from the openings 60 of the respective group of openings. When slidable plate 64 is slid to partially cover each opening 60, then the air flow will be at least partially restricted (air flow area will be reduced) from that respective group of openings to form adjustable vents. When slidable plate 64 is slid to fully cover each opening 60 with its respective group of openings, then the air flow will be blocked and fully restricted from that respective group of openings. In this manner, as noted, slide plates 64 form adjustable vents.
Each slide plate may be independently adjusted so that the percentage of closure of the openings in each respective group can be varied along the length of duct 44 and/or from side to side. Further, they may be manually adjusted to suit the particular application and chamber size and shape.
In one embodiment, the duct 44 may include multiple groups of openings, with each group of openings forming a vent. The slidable plates 64 over the openings in the group of openings closest (the first group) to the inlet of duct 44, may be positioned so that their openings fully align and do not cover the openings in that group so that the vent formed by that group of openings is 100% open. Each subsequent group of openings may have their respective slide plate positioned to provide the vents with a reduced percentage, which percentage optionally uniformly decreases along the length of the duct. The reduction may be made in equal increments to form a uniform stepped profile or may be varied.
For example, in one unit with a working space of 1800 cubic feet (with an internal plenum), the duct was configured to include four [MS1]groups of openings. The slidable plates 64 over the openings in the group of openings closest (the first group) to the inlet of duct 44 were positioned so that their openings fully align and did not cover the openings in that group so that the vent formed by that group of openings was 100% open. The second group closest to the inlet had its slidable plate moved so that only 75% of the vent was open. The third group closest to the inlet had its slidable plate slid so that only 50% of the vent was open. The furthest group from the inlet had its slidable plate slid so that only 25% of the vent was open. In this unit, it was found that with a test profile with a temperature variation of +85 degrees Celsius (C) and −30 degrees Celsius (C), the temperature gradient was less than 2.5 degrees Celsius (C) at −30 degrees Celsius (C), and less than 2.6 degrees Celsius (C) at +85 degrees Celsius (C).
In the illustrated embodiment, openings 60 and 66 are slotted openings with their long axis extending vertically. It should be understood that the size, shape, and number of the openings may be uniform or vary.
Alternately, as described below in reference to the use of two or more ducts, the openings may vary in size and shape and/or be evenly spaced along the length of the duct so they are not arranged in groups.
Thus, duct 44 is configured to keep the velocity higher as the air travels and as the geometry decreases down the length of the duct, which would also help prevent air from short cycling back to the return location.
As noted above, distal end of duct 44 may be closed, for example, by an end wall 70 (
To drain liquids that may occur (e.g. due to condensation), duct 44 may also include drain holes 72, for example, located in base wall 46 (
Referring to
As noted above, air treatment system 40 may raise or lower the air temperature, increase or decrease humidity of the air, can increase or decrease the pressure in the air, and/or can treat the air, such as with UV or chemicals, and direct the treated air via plenum 42 into duct 44. For example, air treatment system 40 may include a refrigeration system having an evaporator coil assembly made up of one or more evaporator coils and a fluid circuit for routing refrigerant through the evaporator coil or coils. Air treatment system 40 may include heating coils for heating treating the air or have an operating refrigeration system with a heat pump mode. For further details of suitable air treatment systems, reference is made to U.S. Pat. No. 6,272,767, which are incorporated by reference in their entireties herein.
As noted above, plenum 42 may comprise an external plenum 42a. To accommodate an external plenum, duct 44 may include a transition duct 80 (
As noted above the length of the duct may vary. For example, as illustrated in
In yet another embodiment, as illustrated in
Alternately, each duct 244 may have openings 260 arranged along its longitudinal axis in each side wall in spaced intervals with the openings varying in size to eliminate the need for sliding plates-though they may still be employed. The intervals may be uniform or may vary. For example, as best seen in
Thus, a method of directing air though a chamber of environmental conditioning equipment to improve temperature distribution in the chamber is disclosed by providing a duct in the equipment chamber at the upper wall of the chamber. Further, the duct is formed with two opposed sides and a bottom wall, which form the cross-section of the duct. The method further includes providing a plurality of side openings in the opposed sides of the duct, which are arranged to increase the velocity of air as it flows along the longitudinal axis of the duct as the cross-section of the duct decreases, while allowing some of the air flow to flow laterally outward from the duct through decreasing flow areas formed by the air flow openings.
While not illustrated, other test equipment, such as vibration tables, humidification systems, dehumidification systems, water spray devices, product cycling fixtures, and the like, can be positioned in chamber 14 or plenum 42 to provide additional tests to the units-under-test. While the foregoing description describes several embodiments of the present disclosure, it will be understood by those skilled in the art that variations and modifications to these embodiments may be made without departing from the spirit and scope of the disclosure, as defined in the claims below. The present disclosure encompasses all combinations of various embodiments or aspects of the disclosure described herein. It is understood that any and all embodiments of the present disclosure may be taken in conjunction with any other embodiment to describe additional embodiments of the present disclosure.
Furthermore, any elements of an embodiment may be combined with any and all other elements of any of the embodiments to describe additional embodiments.