The present invention relates to a greenhouse comprising an arrangement for providing a closed system, particularly though not exclusively for providing a controlled atmosphere in the closed system when the greenhouse is located in hostile growing surroundings.
It is well established that there are significant food shortages around the world and that this problem is likely to increase as the climate becomes less hospitable. The land available for conventional agriculture is also becoming smaller as the climate changes.
Accordingly, there is a demand for innovative approaches to improving food yields and making better use of the earth's surface for agricultural purposes. One particular region of interest are deserts. A desert is typically characterised as a barren area with little precipitation, it does not necessarily need to be hot. Most non-polar deserts receive large amounts of sunlight throughout the year. Although this sunlight is very good for promoting photosynthesis, it typically removes any trace of water from the environment. Moreover, the world's deserts are expanding every year as the Earth's climate becomes warmer. These non-polar deserts also tend to have a substantial variation in temperature with many fluctuating as much as 15° C. to 20° C. in a single day. These factors pose a significant challenge to plants.
It is possible to prevent evaporative water loss in such environments by shielding crops within an enclosed system having a regulated atmosphere, usually in a greenhouse. This not only prevents evaporative water loss to the atmosphere (i.e. of water vapour) but also prevents the escape of liquid water through the ground.
In terms of assembly and installation of a greenhouse, such environments may have access difficulties, requiring components prior to assembly to be transported long distances. Moreover, such environments are typically not connected to a reliable grid source of electricity. Accordingly, any required electrical power must then be supplied by means of a portable generator or battery source. Further, in some parts of the world, electrical power is not reliable.
There is a need for a system for controlling the temperature, humidity and carbon dioxide conditions in an enclosed growing environment suitable for installation in a desert-like environment.
The invention is intended to address or at least ameliorate the above problems.
According to a first aspect of the invention, there is provided a greenhouse comprising: a first sub-assembly, the first sub-assembly comprising: a rail comprising a first clamping means; a cover configured to at least partially allow light therethrough; and a liner; wherein the first sub-assembly, the cover and the liner cooperate with each other so as to form a closed system. The purpose of the clamping means is to hold the cover and/or the liner in position with respect to the rail so that, the rail, the cover and the liner form a closed system. There is no particular restriction as to how the clamping means function and this may be achieved using adhesives, weight, ultrasonic welding, stapling, or other interference-fit geometries such as a one way geometric or frictional resistance.
Typically, the first clamping means is provided as; a first receiving portion in the rail, and a first insert configured to be received in the first receiving portion such that, in use, the cover and/or liner is clamped between the cavity of the first receiving portion and the first insert.
This arrangement has the advantage of providing a closed system which is simple and easy to assemble. Such advantages are particularly useful when assembling the greenhouse in a difficult environment, such as a desert. Such an arrangement also has the advantage of providing a reliable seal between components and a reliable closed system.
The term “closed system” as used herein is intended to mean an enclosed environment such that the growing atmosphere, and preferably the entire growing environment is unable to communicate (i.e. come into physical contact) with the external environment. This prevents the air within the greenhouse from escaping and hence, prevents the loss of heat via convection. It also prevents the loss of valuable growth materials present in the air such as water vapour, oxygen, CO2 and the like. This also prevents water and nutrients escaping through the base of the greenhouse. Whilst it is preferable that the greenhouse recirculates the atmosphere and/or fluid within the greenhouse between the growing chamber and the air treatment system in a continuous loop, this is not essential. It may also be the case that the greenhouse comprises a gas exchange mechanism i.e. a system for conducting regulated introduction of air from the environment into the greenhouse and/or expulsion of air from the greenhouse to the environment. This can be achieved using valves and other method familiar to the skilled person. Such systems provide an alternative method of controlling the conditions within the greenhouse without permitting free flow between the growing environment and the external environment.
The term “greenhouse” is not intended to be construed as exclusively encompassing glass structures but to cover any structure for growing crops. There is no minimum size nor specific dimensions associated with said greenhouse. Typically, the greenhouse may have a depth of greater than 0.25 m, more often in the range 0.3 m to 5.0 m, preferably in the range 0.5 m to 4.0 m, more preferably in the range 0.5 m to 3 m. Typically, the greenhouse may have a depth in the range 0.4 to 2 m and more ideally 0.5 to 1 m. Typically, such a greenhouse may be of 50 m or more in length, more typically having a length in the range 50 m to 2 km, more usually 100 m to 1 km, preferably in the range 500 m to 750 m, more preferably in the range 600 m to 800 m and more preferably still in the range 150 m to 500 m. Often the greenhouse will have a length in the range 50 m to 200 m. Typically, such a greenhouse may have a width in the range 10 m to 100 m, preferably in the range 50 m to 60 m, and is often in the range 13 m to 50 m, and sometime in the range 10 m to 30 m or more typically in the range 8 m to 20 m. There is no requirement for the greenhouse to be made substantially, or even partially, of a transparent material. However, it is typically the case that the greenhouse will comprise transparent portions in order to permit light to reach the crops contained therein. As stated above, the greenhouse comprises a first sub-assembly, a cover and a liner which cooperate with each other so as to form a closed system defining a growing chamber in which plant growth can occur. The first sub-assembly, the cover and the liner may include thermal insulation to avoid heat loss, for instance in the form of padded material or integral air pockets within the first sub-assembly, the cover, the liner, and/or in components surrounding the closed system. In addition, the greenhouse may also have regions adapted to radiate or absorb heat in situations where the internal temperature of the greenhouse exceeds or approaches the upper limit of acceptable temperature conditions. These could be portions of thermally conductive material in contact with the external environment. Such portions could be portions of the first sub-assembly, the cover, the liner or combinations thereof which may have geometries adapted to maximise surface area of the greenhouse in order to enhance the rate of heat transfer.
The entire first sub-assembly and cover of the greenhouse may be made from a transparent material or may comprise a plurality of windows made from transparent material. The choice of transparent material used is not limited to glass. Typically the cover is made from a transparent material. Any transparent material would be sufficient provided it can be manufactured into a suitable shape. For example, any material with an amorphous crystal structure may be suitable. Often, transparent polymeric materials are used as the transparent material. Multiple layers of material may be used and/or laminated together. Moreover, the materials may be customised or coated so as to promote condensation, anticondensation, antifouling, and other properties familiar to the person skilled in the art. The skilled person would be familiar with a variety of typical polymers suitable for such purposes such as polyethylene or polypropylene or derivatives thereof. It is typically the case that a flexible polymer will be used as such materials can be easily transported and often have better performance and durability in desert conditions. For instance, glass can be more prone to scratching in high winds which can compromise optical properties, and can be susceptible to fracture during transport. A non-brittle and tough material is preferable. Moreover, shattered glass can end up in the growing environment and present a hazard. The transparent material, specifically the transparent material of the cover, may be reinforced or modified to control the reflectance of the material or augment the thermal properties of the material. Shading could also be employed to control the amount of sunlight incident on the external surfaces of the greenhouse at certain times of the day. Such shading may be provided by a screen either within the greenhouse or external of the greenhouse, typically located externally.
The liner is typically fabricated from a robust waterproof material to cope with containing a fluid bed. Typical examples of materials suitable for this task include, but are not limited to: polyethene (i.e. polyethylene), PVC, rubbers, or combinations thereof.
The rail may further comprise a second clamping means spaced from the first clamping means. Typically, the second clamping means is provided as a second receiving portion in the rail; and a second insert configured to be received in the second receiving. This has the advantage of providing two sealable parts on the rail, between which a feature can be attached or included. In this configuration, such a feature is inside the closed system.
The first receiving portion and the first insert of the first sub-assembly may cooperate by means of a snap-fit connection or interference-fit connection. The second receiving portion and the second insert of the first sub-assembly may also cooperate by means of a snap-fit connection or interference-fit connection. A snap-fit connection or interference-fit connection is achieved by the insert having a wider diameter than the diameter of the opening of the receiving portion. The receiving portion is configured to elastically deform upon partial insertion of the insert, and to at least partially elastically deform back to a less elastically deformed position upon full insertion of the insert. The process of elastic deformation at least partially back to the original position is often referred to as a “snap” back. Upon full insertion of the insert, the receiving portion may be in its original state, i.e. unstressed at a macroscopic level. In a fully inserted state, there is an energy barrier for removal of the insert from the receiving portion. As such, the insert and the receiving portion are fixedly attached by means of the snap-fit connection. An interference-fit connection is similar to the snap-fit connection described above and is also envisaged in the present invention. It is achieved by the insert having a wider diameter than the diameter of the opening of the receiving portion. However, the insert is configured to elastically deform upon partial insertion into the receiving portion, and the insert at least partially elastically deforms back to a less elastically deformed position upon full insertion into the receiving portion. Accordingly, the insert (when full inserted) resiliently presses against the receiving portion thereby trapping any material contained therein. Moreover, in either of the two mechanisms described, more than one insert may be used per receiving portion.
Whilst the clamping means are often a snap-fit or interference-fit connection, the clamping means used to form the closed system in conjunction with the liner and cover may use other techniques. For example, such techniques may include: welding, adhering, roll seaming, sewing or combinations thereof.
The cover and liner may be joined together using welding. As the cover and liner are typically polymeric materials, said welding is using thermal or ultrasonic welding to create a seam between the cover and line. Alternatively, an adhesive can be used to bond the ends of the cover and liner together thereby sealing the growing chamber. Adhesive may also be used to bond the joined cover/liner to a rail. A seam may also be created to hold the ends of the cover and liner in contact with each other, which may take the form of a rolled seam, a sewn seam or other similar joining techniques. The joined ends of the cover and liners can then be affixed to the rail or, in some embodiments, affixed directly to a pillar or gutter.
At least a portion of the cover may be clamped by the first clamping means, and more typically between the first receiving portion and the first insert. In the clamped state, the cover may be at least partially between the first receiving portion and the first insert when the first insert is fully inserted into the first receiving portion. The arrangement incorporating a snap-fit connection between the first receiving portion and the first insert has the advantage of providing a closed system which is simple and easy to assemble. Such an arrangement also has the advantage of providing a reliable seal between components and a reliable closed system, without the need for small components such as screws and separate attachments. A portion of the liner may be clamped by the second clamping means, and more typically between the second receiving portion and the second insert. This is advantageous as it allows the liner to be easily connected into the rail of the sub-assembly. As such, each of the cover, the rail and the liner together can be connected so as to efficiently form a closed system. In some embodiments, the cover and the liner are the same component. In particular, one end of the cover may be connected to the first clamping means (typically the first receiving portion) and the other end of the cover may connect to the second clamping means (typically the second receiving portion) thereby defining a growing chamber.
Typically; the rail, the first clamping means and the second clamping means (typically the first insert and the second insert) each independently comprise a metal, typically steel or aluminium (often steel is used). The components of the clamping means do not need to be fabricated from the same material. The receiving portion (which may be part of the rail) may be made from steel and the insert may be made of aluminium. Alternatively, the insert could be made from plastics, or any elastically deformable material, and the receiving portion be fabricated from aluminium. Using steel, especially cold rollable steel, is advantageous because it may be fabricated by extrusion, forming or another suitable on-site manufacturing techniques. For example, the rail and/or first insert could be extruded, rolled, laid or otherwise deployed on site. Alternatively or in addition; the rail, the first clamping means and second clamping means (typically the first insert and the second insert) each independently comprise a protective coating. Coatings can be applied to improve the rust resistance of the materials, enhance the reflectiveness of the walls of the system, or otherwise modify the surface properties of the rail, the first insert and/or the second insert.
Further, the first receiving portion, the second receiving portion, the first insert and the second insert may each independently be elongate. The first and/or second insert may be flat, rectangular, trapezoidal or prismatic, or any other appropriate elongate shape. Advantageously, the first and/or second insert is cylindrical or at least generally cylindrical, having an aspect ratio of at least 1:5 (diameter:length). However, the insert may also be a deformed wire, such as a generally sinusoidal shaped wire/square-wave shaped wire. The first insert may have a length less than the length of the first receiving portion and the second insert may also have a length less than the length of the second receiving portion. Accordingly, there may be provided one or more first inserts or second inserts provided in each of the first and second receiving portions respectively. Advantageously, the second insert is the same as the first insert. The second clamping means (typically the second receiving portion) may be positioned internal of the first clamping means (typically the first receiving portion). Alternatively, the first and second inserts may have a length greater than the length of the first and second receiving portions respectively, where multiply receiving portions are joined together.
Alternatively, the first and second inserts may have lengths equal to the length of the first and second receiving portions respectively. It is desirable that the first insert and/or the second insert are provided along substantially all of the length of the first and second receiving portion respectively so as to avoid “gaps” along the length of the receiving portion. This is desirable because it typically provides a good seal, minimising the escape of atmosphere from within the closed system.
The cover may be at least partially translucent or at least partially transparent. The cover may comprise a flexible material. The cover may comprise a polymeric material. This has the advantage of providing a lightweight, durable, relatively cheap component compatible with the closed system configuration described above. By being flexible, the cover may be folded or rolled up before being integrated into the greenhouse. This has the advantage of providing a relatively compact component which can be easily transported, where the cover can be unrolled and assembled with the greenhouse. The cover may be wholly sheet-shaped and absent of apertures, or may have a series of apertures. Apertures in the cover may be configured to receive at least part of an upper fixing assembly adapted to seal the growing chamber defined by the cover in combination with the rail and the liner as well as co-operate external structures configured to hold the greenhouse in position. In particular, such an arrangement may allow for the cover to be supported in a suspension arrangement, by means of said upper fixing assembly.
The upper fixing assembly often comprises a fixing suitable for attaching to a suspension system and a sealing member, adapted to cooperate with an aperture in the cover of the greenhouse so as to form a closed system. The sealing system may be disc-shaped and is typically configured to be larger than a corresponding aperture of the cover or alternatively, the sealing system may be configured for insertion into the corresponding aperture in the cover. Often the sealing system and the fixing are joined together by means of a connector, typically a rope or wire. In addition, the sealing system may be made from a polymeric material and is typically made from the same material as the cover. The sealing system may be fastened to the cover by means of an adhesive, clips and/or by heat sealing the material of the cover and the material of the sealing system together. This is advantageous as it permits the cover to be connected to the suspension system at several places in order to maintain the shape of the cover. Most commonly, ultrasonic welding is used to form the closed system.
The greenhouse may further comprise a truss. The truss may comprise: a first anchoring member positioned at a first end of the greenhouse; a second anchoring member at a second end of the greenhouse; and a connection member suspended between the first and second anchoring members; wherein, in use, the connection member cooperates with the cover in order to hold the cover in position. Although the term “truss” may include a structure comprising a plurality of struts, it may equally be a single structural component such as a “telephone-pole” arrangement and generally is intended to encompass an accompanying or integral support structure adapted to maintain the greenhouse in an erect or deployed format. A truss is typically configured to translate a force or bending moment. A truss may do this without noticeable deformation, creep or fatigue. The truss may be external of the closed system. The connection member may be a line, wire, cable or similar element capable of being tensioned. The suspension arrangement has the advantage of providing structure to a greenhouse formed from typically flexible materials whilst minimising the amount of substantive construction required to erect a complete greenhouse structure, especially useful in remote environments. Moreover, such an arrangement is suitable for large-scale applications and the exact size of the greenhouse can be precisely tailored based on space available in the target environment. It may be the case that additional struts or pylons are provided, especially in situations wherein the truss is particularly long length, to ensure the truss supports the cover across the full length of the greenhouse. In particular, said struts or pylons may be positioned on one or both sides of the greenhouse and are particularly advantageous with suspension arrangements wherein a wire is suspended between the two anchoring points at either end of the greenhouse.
Typically the connection member is a line, often comprising a material suitable for use in tension. This is advantageous as the height of the greenhouse can be adjusted by changing the tension of the line or wire. The cover may comprise one or more attachment means for cooperation with the fixing of the upper fixing assembly.
There may also be a base sheet positioned external of the liner. The base sheet may be a ground cover to protect the liner from any damage or abrasive from contact with the ground. The base sheet may be a ridged and/or reinforcement material. The base may be planar or trough shaped, so as to conform to a desired geometry. The base may be shaped so as to create channels in the fluid bed when in used.
The greenhouse may further comprise a screen. The screen has the function of providing shade to the closed system. This is advantageous because it allows control of the light incident upon the cover and the growing chamber. This in turn provides control over the temperature within the chamber and the amount of photosynthesis taking place. The screen may be foldable or configured to have a telescopic arrangement so as to change its area depending upon the amount of shading required. The screen may be at least partially absorbent or reflective. The screen may be movable between at least a first position and a second position so as to vary the amount of light incident upon the cover. The screen may be controlled externally, or by means of a closed circuit system in which the screen is moved depending on a sensor output. The screen may be moved so as to maintain the light conditions in the closed system at a certain level, acting in response to external environmental light level fluctuations and/or conditions within the growing chamber.
The greenhouse may further comprise at least one passive buffering system. The passive buffering system may be selected from: a thermal buffer, a desiccant, a CO2 buffer or a combination thereof. The term “passive buffering” is intended to mean that it does not require power, typically electrical power, in order to moderate the parameter in question. Buffering occurs automatically. Such systems have a maximum buffering capacity and in order to provide the desired level of control, i.e. without being overwhelmed, they must be provided in sufficient quantities (or at least have sufficient capacity) and be able buffer at an appropriate rate. For instance, the rate of absorption into and out of a carbonate solution should ideally be sufficient to meet the demand of plants growing within growing chamber. The greenhouse may further comprise an air conditioning means.
The greenhouse may further comprise a second sub-assembly, wherein the first and second sub-assemblies, the cover and the liner cooperate with each other so as to form a closed system. Specifically, one end of the cover may be clamped between the first clamping means of the first sub-assembly, and another end of the cover may be clamped between the first clamping means of the second sub-assembly. Equally, one end of the liner may be clamped by the second clamping means of the first sub-assembly, and another end of the liner may be clamped by the second clamping means of the second sub-assembly. This provides an arrangement in which there is a bridging portion between the first and second clamping means of the rail on both the first and second sub-assembly. Such bridging portions may be functionalised for a variety of purposes. For instance, the bridging portions may each independently comprise features adapted to monitoring and or maintain conditions within in the closed system.
The bridging portion may be adapted to promote condensation thereon. This has the advantage of permitting active removal of humidity from the atmosphere within the closed environment. The bridging portion may be cooled by means of a cooling fluid, head sink, or other appropriate means, to promote surface condensation. This is advantageous as by controlling the cooling of the bridging portion, it is possible to selectively promote precipitation and hence reduce the humidity within the atmosphere within the closed system. The bridging portion may also be surface modified to promote condensation. The bridging portion may comprise a hydrophilic surface for precipitation collection control. Accordingly, this facilitates control of water throughout the closed system between liquid or gaseous states.
The first and second sub-assemblies may be similar to or identical to each other. The first and second sub-assemblies may be arranged in use so that they are mirror images of each other.
The first sub-assemblies and second sub-assemblies may each independently further comprise an inner bar disposed between the first and the second clamping means, the inner bar comprising one or more functional features mounted thereon. The term “inner bar” as used herein is intended to encompass a general track or mounting element to which functional features can be readily mounted, either moveably or statically. In addition, the inner bar may further comprise one or more carriages, moveable along the inner bar, to which the one or more functional features may be affixed. The inner bar may comprise one or more functional features selected from the group consisting of: sensors, sprinklers, cameras, collection means, heat exchangers, lights or combinations thereof. The sensors may be configured to monitor the greenhouse environment, in particular; temperature, humidity and the concentration of gases in the environment (such as CO2 and oxygen). Where the greenhouse is for macrophyte growth (that is to say adapted for containing a fluid bed), the system may comprise sensors to monitor the conductivity, nutrient concentrations, pH and other variables in relation to the water within the fluid bed. Such sensors may also be mounted as described above. The sensors may communicate with a control system, and/or communicate with adjacent systems of the greenhouse, such as a thermal syphon or valves, to control the environmental conditions within the greenhouse. The inner bar is typically elongate and may be provided as a plurality of connectable linkages.
The greenhouse sub-assembly may further comprise at least one supporting element adapted to cooperate with the rail. The term “supporting element” is intended to refer to a strut or leg to which the rail is mounted so that, in use, the supporting element can be embedded in or fixed to the ground and provide a raised platform for the rail. Typically, the supporting element and the liner together create the walls of the greenhouse wherein the supporting element provides the reinforcement—especially important when the greenhouse is for macrophyte growth.
The greenhouse sub-assembly may comprise at least two supporting elements adapted to cooperate with the rail. Having two supporting elements can provide increased structurally reliability compared to just one supporting element. The two supporting elements may provide a greenhouse with an outer wall (directly adjacent the external environment) and an inner wall (directly adjacent the liner). It is often the case that a cross-support is provided connecting the first and second supporting elements together. The cross-support has the advantage of minimising shear deformation of the sub-assembly, thereby reinforcing the rail. The cross-support may be arranged so that it is generally perpendicular to at least one or both of the supporting elements. There may be provided two cross-supports. Two cross-supports may be arranged in a cross-shape, with both being diagonal to at least one of the supporting elements. Alternatively a foam could be used to reinforce the sub-assembly. This is a useful reinforcing material in the present invention as it is cheap, deployable, will resist force in a variety of directions and permits the easy incorporation of conduits therethough facilitating external communication with the bridging portion and any functional features connected thereto. The first and/or second supporting elements may comprise an anchor configured to stabilise the rail relative to the ground.
The sub-assembly may be fabricated from a single piece of material. The single piece of material may be sheet material, typically metal. It is often the case that multiple sub-assemblies can be combined together to form a longer single sub-assembly depending on the size of the greenhouse required. Individual sub-assemblies may be welded, glued, crimped, fastened, and/or moulded together into a longer sub-assembly. A single piece of material has the advantage of simplicity, a lower chance for flaws, fractures or openings which could provide leaks to the closed system. A single piece of material also has the advantage of improved strength and structural capability compared to separate pieces fixed to each other, as it benefits from homogeneity and an absence of significant points of weakness in the component. However, in those scenarios where terrain or equipment constrain the construction of a single sub-assembly, several shorter sub-assemblies may be joined together. Several sub-assemblies may be connected together using bolts, spot welding or other fastening techniques familiar to the person skilled in the art.
In an alternative embodiment of the invention, the rail of the first sub-assembly may, instead of being mounted on a supporting element, be affixed to the ground. It may be the case that a trough is formed in the ground and the sides of said trough provide the structural support for the sides of the growing chamber (formed by the liner and the cover). Accordingly, it is not necessary for the rail or the supporting element itself to provide support to the sides of the growing chamber. The sides of the trough are usually at an angle around 25° to 60°, more typically 40° to 50° and most typically about 45° with respect to the base so as to not place excessive stress on the walls of the growing chamber (typically the liner).
This configuration is often employed where the greenhouse is for macrophyte growth. This requires a water bed to be provided so that plants may grow on the surface of said water. In such situations, it is often the case that the rails will be anchored to the ground and the sides of the trough provide support to the sides of the growing chamber. This can be achieved in a number of ways depending on the terrain upon which the greenhouse is constructed as would be familiar to the skilled person. However, a common method of anchoring the one or more rails in place is to sink pillars into the ground, either side of the trough, to which the rail may be attached. Concrete or other setting materials may be used to hold the pillars in position. There is no particular restriction on the size of the trough with which the invention is compatible but it is typically the case that the trough or troughs have a depth of less than 2 metres, usually have a width of less than 20 metres and often have a length greater than 50 metres (usually greater than 100 metres).
In such embodiments, the trough is usually formed in the shape of a raceway allowing water to be circulated around in a continuous loop or circuit about a one or more dividers, typically there is one central divide. One or more rails may be provided on the side of the trough. One or more rails may also be provided on the central divide, where a raceway is employed, in order to facilitate enclosure of a generally toroidal growing chamber.
As with other embodiments of the invention, the rail may comprise clamping means located along the length of the rail. This could be in the form of a plurality of individual clamping means spaced along the rail, typically evenly distributed along the length of the rail. Alternatively, said clamping means may consist of a single elongate clamping means running the entire length of the rail. Again, as with other embodiments of the invention, the rail and the clamping means may be integrally related with one another or the clamping means may be attached to rail. For example, the rail itself may be C-shaped and adapted to receive a fastening element such that the cover and/or liner may be sandwiched therebetween. There is no particular restriction as to how the rail and the clamping means may be attached to one another but this is usually achieved using screw fittings. Furthermore, as with other embodiments of the invention, whilst each side of the greenhouse typically only comprises one rail, said rail may be comprised of a series of connected or interlocking segments of rail which, together, make up the rail running the entire length of the greenhouse. That said, two or more rails may be provided in parallel on a single side of the greenhouse, for example so as to carry two sets of clamping means, one which may be adapted for the cover and another adapted for the liner. In such situations, the two rails will be in communication with one another so as to ensure a closed system, for example by means of a connecting element which may further permit equipment to be mounted thereon between the two rails.
It may be the case that a gutter for collecting rain water is attached to the ground and one or more rails are mounted to said gutter. The gutter may also be attached to the pillars. The gutter may also be configured to slope towards a collections apparatus to aid collection of rain water. Alternatively, the rail itself may be the gutter to which the clamping means may be directly attached. Positioning a gutter alongside the greenhouse is a useful way of collecting rain water as rain falling upon the roof of the greenhouse will flow down the roof and into the gutter. Often, a gutter will be placed either side of the roof to catch rain flowing off both sides of the roof. This water can be stored in a water storage system which may be in communication with the growing chamber, permitting the captured water to be introduced into the system as necessary.
It is often the case that the position of the rail with respect to the pillar or gutter can be varied so as to loosen or tighten the tension on the cover and/or liner. For example, the pillar or gutter may have several attachments points to which the rail may be connected, each of which may be spaced further or closer to the middle of the trough. There is no particular restriction on the means used to attach the rail to the pillar (or gutter) but it is often the case that the rail is attached using screw fittings. Similarly, in addition to or as an alternative to the above, the position of the clamping means with respect to the rail may also be varied so as to loosen or tighten the tension on the cover and/or liner.
As with the other embodiments described herein, whilst it is commonly the case that each of the liner and the cover are provided as single pieces of material, it may be the case that each of the liner and the cover are made up of a plurality of liner components and cover components respectively. These components can be joined together in order to make a complete liner or cover and then attached to the clamping means in order to create the closed system. As the length of the greenhouses of the invention can be in excess of 100 metres in length, sourcing single sheets of cover or liner material can be difficult.
Moreover, in the event that a portion of the cover is damaged, having a segmented cover and/or liner allows replacement cover components or liner components to be introduced without the need of replacing an entirely liner or cover and avoiding the need for patching damaged areas (which can often provide unsatisfactory results). The mechanism by which the liner components and/or cover components are joined together is not particularly limited. For example, this could be by means of heat sealing, crimping, stapling, clamping or a combinations thereof. It may be the case that adjacent liner and/or cover components at connected using the same clamping means used to create the closed system. A snap-fit or interference-fit connecter may be used to clamp together two adjacent liner or cover components. The clamping means is typically an interference-fit connector, typically composed of a receiving portion, usually C-shaped, into which a fastening means can be inserted such that the cover and/or liner inserted therein is trapped securely between the fastening means and the receiving portion. Said receiving portion is typically elongate and usually runs at least the entire length of the greenhouse. The receiving section is usually continuous along the length of the greenhouse, though may be formed from a plurality of communicating receiving sections or provided as a series of interconnected or adjoining elements. Often the fastening means will comprise one or more generally sinusoidal wires. Often, the wire will have a square-wave configuration. Although it is often the case that one clamping means is used to securely clamp both the cover and the liner, it may be the case that a first clamping means is used for the cover and a second clamping means is used for the liner.
Whilst some embodiments of the invention employ a suspension system in order to maintain the shape of the growing chamber (especially the roof and the sides), alternative solutions to this approach are also envisaged. For example, a supporting frame may be provided over or under which the cover can be stretched, though this is usually under the cover. Said supporting frame may comprise a plurality of rigid members spanning the trough or raceway (or a channel thereof) so as to maintain the shape of the cover. There is no particular restriction on the shape of the frame but it typically comprises one or more arches. There is no particular restriction on the choice of material from which the supporting frame is fabricated though it is typically made from a light weight, robust, water resistant material such as metal (e.g. steel or aluminium), wood, plastics or a combination thereof. Said supporting frame may also comprise a coating to enhance the properties of said frame, for instance by enhancing water resistance. The frame is typically composed of lightweight tubes often made from metal, such as steel or aluminium. Often, the steel is stainless steel so as to prevent rusting in a moisture rich environment, though galvanised, electroplated or painted steels are also envisaged. The frame may also communicate with the pillars or gutters described above so that each component of the system is commonly anchored to the ground and can be assembly with relative ease. Further, the frame may also be ribbed or otherwise textured so as to grip the cover.
As explained above, the greenhouse may also comprise a screen, which is often static but which may be of a telescoping or expandable construction. Typically, the screen is mounted external of the cover and is usually moveable along the length and width of the greenhouse, most commonly along the length in order to provide shade. The screen may be held in place by the same clamping means used to hold the cover and or liner in position. Alternatively, a separate clamping means may be provided for the screen.
Furthermore, whilst the frame may be used to predominantly provide structure to the greenhouse, as with the other embodiments of the invention, the pressure within the growing chamber can also be varied so as to control the shape of the greenhouse and/or change the resilience of the external surface to impact (as well as to modify the suitability of the internal growing environment). This can be particularly advantageous in windy conditions.
According to a second aspect of the invention, there is provided a greenhouse sub-assembly, the sub-assembly comprising: a rail, the rail comprising; a first and a second clamping means (typically a first and second receiving portion each adapted to receive a first and a second insert respectively), and a bridging portion disposed between the first and second clamping means. As mentioned above, such a bridging portion may comprise one or more functional features, as described with respect to the first aspect of the invention.
The first and second receiving portions and the first and second inserts may cooperate respectively by means of snap-fit connections. This has advantages as described above in relation to the first object of the invention. Alternatively, a vice-style sealing arrangement could be employed using flat or L-shaped rails and a plurality of bolts.
The first and/or second rail may comprise a recess configured for precipitation collection.
The recess may be configured to collect precipitation from the bridge portion. In some embodiments the recess in within the growing chamber. However, it may also be the case that a recess may be deployed on the external portion of the rail so as to collect precipitation from the external environment. Alternatively, a combination of external and internal condensation recess may be provided.
The bridging portion may comprise an inner bar as described above with respect to the first aspect of the invention.
The sub-assembly may be fabricated from a single piece of material. The single piece of material may be sheet material, typically metal. Alternatively, the sub-assembly may comprise separate pieces of material which are fixedly attached to each other. Such pieces of material may be welded, glued, crimped, fastened, and/or moulded together. A single piece of material has the advantage of simplicity, a lower chance for flaws, fractures or openings which could provide leaks to the closed system. A single piece of material also has the advantage of improved strength and structural capability compared to separate pieces fixed to each other, as it benefits from homogeneity and an absence of significant points of weakness in the component. As a skilled person will appreciate, any form of strong, non-brittle material is appropriate for manufacturing the components of the rail assembly. Moreover, given the moisture present in the growing environment in use, it is preferred that the materials from which the greenhouse sub assembly is manufactured are resistant to degradation or rusting. This could be achieved using protective coatings on exposed portions of the sub-assembly and/or by selecting composite or alloyed materials inherently resistant to degradation or rusting. Ideally, the chosen material for the rail will be rollable i.e. it can be physically formed from a roll of material by a machine into the desired elongate orientation. Often, the greenhouse sub-assembly will be fabricated from metal such as steel, typically having a carbon content between 0.04 wt. % to 0.6 wt. %, preferably 0.3 wt. % to 0.6 wt. %, or may comprise stainless steel, typically having a minimum chromium content of 11.5 wt. %. Alternatively, the bridging portion may be fabricated from aluminium so as to minimise corrosion given that this portion of the subassembly is exposed to the atmosphere of the growing chamber. Protective coating examples include a polymer coating, varnish, sprayed ceramic, paint, or other inert coating. Such a coating may prevent access of water, corrosive substances, or abrasive substances from reaching the underlying material of the rail. Protective layer examples include a layer of the material which has been hardened, heat treated, exposed to radiation, shot peened, or exposed to another suitable treatment.
The greenhouse sub-assembly may further comprise a supporting element adapted to cooperate with the rail. The supporting element may provide a wall to the closed system. The supporting element may be configured to be fixed to the ground. The greenhouse sub-assembly may comprise at least two supporting elements adapted to cooperate with the rail. The two supporting elements may be more structurally reliable than one supporting element. The two supporting elements may provide an outer wall and an inner wall to the greenhouse. The inner wall may be comprised in the closed system, and the outer wall may providing an outer barrier to protect the inner wall from abrasive/corrosive/damaging factors. The rail may comprise a cross-support connecting the first and second supporting elements. The cross-support has the advantage of preventing shear deformation of the rail when subjected to forces in use. The cross-support may act to reinforce the rail. The cross-support may be arranged so that it is normal to at least one of the supporting elements, or substantially normal to at least one of the supporting elements. The cross-support may be arranged so that it is a diagonal to at least one supporting element. There may be provided two cross-supports. Two cross-supports may be arranged in a cross-shape, with both being diagonal to at least one supporting element. The first and/or second supporting elements may comprise an anchor configured to stabilise the rail relative to the ground.
Usually, the greenhouse is for cultivating macrophytes. A macrophyte is a plant which grows on water, typically on the surface of water so as to be able to photosynthesise efficiently. Macrophytes are distinct from microphytes, the latter being small, unicellular plants such as algae. A typical construction adopted to grow macrophytes involves a fluid bed, typically involving a plurality of channels about which a fluid (typically water) is continually circulated. The fluid may be salt water or fresh water and is typically in communication with a thermal syphon and often a filter. Alternatively, the water may be in communication with a water tank. Reference to a “fluid bed” as used herein is intended to describe a container for holding water typically at the base of the greenhouse. The container is usually shaped to ensure a large surface area of water is available on which crops can be grown. One or more channels are typically provided to provide a circulating path of the water and macrophytes growing on the surface thereof. In such arrangements, it may be desirable for the fluid bed to function as thermal buffer and in a typical embodiment the atmosphere may be bubbled or passed through the fluid on entry to or exit from a growing chamber so as to promote rapid heat exchange between the two fluids and provide aeration to the water. Circulation means are also provided to ensure a continuous movement of water around the fluid bed. The materials from which the cover and the liner are made from in this scenario are typically water resistant so as to prevent permeation by water, especially through the liner forming the base of the greenhouse upon which the water is provided in use.
There is provided in a further aspect of the invention, the use of the greenhouse in accordance with the first aspect of the invention for growing macrophytes. Whilst the subassemblies used in the present invention comprise a rail, it is possible that alternatives to a rail may be employed. Accordingly, in a further aspects of the invention, there is provided a greenhouse according to the first aspect of the invention, wherein the rail has been replaced with one or more means of holding the cover and/or liner in position. Typically, these include anchoring, internal and/or external frames, magnets, sinking the ends of the liner and/or cover into the ground or a combination thereof.
The ends of the liner and/or cover may be anchored directly to the ground rather than being connected to a rail. Said ends could be attached directly to pillars embedded in the earth so as to hold the edges of the growing chamber in position. Similarly, the ends of the liner and/or cover could be equipped with a magnet which in turn communicates with a corresponding magnet anchored to the ground. Alternatively, the ends of the liner and/or cover could be buried within the ground or within some other suitable media, such as aggregate, concrete or sand.
Alternatively, instead of using a rail, the ends of the cover and/or liner could be attached to a frame supporting the greenhouse (position either internal and/or external of the growing chamber) wherein said frame is itself anchored to the ground.
The invention will now be described with respect to the accompanying figures and drawings.
As shown in
The first sub-assembly 100 comprises a rail 110, a first insert 120, and a second insert 130. The rail 110 is best seen in
The first insert 120 is the same as the second insert 130. The first insert 120 and second insert 130 are both elongate and generally circular in cross-section. The first and second inserts are both substantially hollow, generally cylindrical, and comprise an inner divider, as shown in
The cover 300 is a planar flexible sheet of material. The cover 300 is at least partially translucent, or at least partially transparent to allow light, in particular solar radiation, to pass therethrough. The cover may comprise a polymeric material. There is no specific limitation on choice of polymeric material, so long as it is suitable for the intended use (i.e. not biodegradable or water resorbable, that it is durable, not likely to crack in use, and can be manufactured into a sheet). An example of a suitable material is poly(ethylene).
The liner 420 is a planar sheet of material. The liner 420 comprises a material which is impermeable to fluid such as poly(ethylene) There is no specific limitation on choice of polymeric material, so long as it is suitable for the intended use (i.e. that it is impermeable, not biodegradable or water resorbable, that it is durable, not likely to crack in use, and can be manufactured into a sheet).
The two base sheets 410, 412, are planar sheets of material. The two base sheets 410, 412 comprise a material such as a polymeric sheet, a metal sheet, or any other appropriate material. The two base sheets have the function of protecting the liner from the ground. Specifically, the two base sheets are configured to protect the liner, for example from abrasive materials, rocks, or burrowing animals.
The lower fixing assembly 500 comprises a lower body 520, and one or more carriages 510 on which one or more inner bar features 512 can be affixed. The one or more carriages 510 is/are moveable along the inner bar. The one or more inner bar features 512 can be selected from the group consisting of: sensors, sprinklers, cameras, collection means, heat exchangers, lights or combinations thereof.
The upper fixing assembly 600 comprises a line 610, at least one connecting member 612, an upper attachment 614 and a lower attachment 620.
The first sub-assembly 100, the second sub-assembly 200, the cover 300, the liner 420, the two base sheets 410, 412, the lower fixing assembly 500 and the upper fixing assembly 600 are arranged in the manner shown in
The upper fixing assembly 600 is attached to the cover 300, in particular the lower attachment 620 is attached to an inner side of the cover 300, and the upper attachment 614 is attached to an upper side of the cover 300. The upper attachment 614 is attached to the line 610 by the connecting member 612. The line 610 is connected to a support structure such as a truss, as will be described later in relation to
The lower fixing assembly 500 is arranged such that the upper rail 520 is external to the closed system, and the one or more carriages 510 and one or more inner bar features 512 are internal to the closed system.
All rails described 510, 810, 820, 820, 840, 850, 860, 870, 880, 890, 900, 910, 920 have a first receiving portion, a second receiving portion and a supporting means such as an outer supporting element or inner supporting element. Although each embodiment of the rail in relation to
The first embodiment rail 110 differs from the other embodiments of the rail described in that the upper surface of the rail (in which the first receiving portion 112, second receiving portion 114 and bridging portion 116 are defined) is not aligned with, in particular not parallel to, the outer foot 113 and inner foot 115. In the other embodiment rails described (in relation to
The second embodiment upper fixing assembly 650 is attached to the cover 300, in particular the lower attachment 658 is attached to the upper attachment 614 through the cover 300. Particularly, the loop of the upper attachment 654 may pass through the loop of the tapered portion 659 of the lower attachment 658. The upper attachment 654 is attached to the line 610 by the connecting member 612. The line 651 is connected to a support structure such as a truss, as will be described later in relation to
Screen assembly 750 has a screen 752 and a plurality of screen lines 751, 752. 753, specifically three screen lines as shown in
Truss 700 is configured to be a supporting structure. Specifically, the truss 700 is configured to support lines such as the lines 610/651, 761, 762, 763 of the greenhouse in tension.
As will be understood by the skilled person, although various features of the greenhouse have been described in detail, these features are advantageous but not necessary to implement the invention. It will also be understood by the person skilled in the art that where more than one embodiment of a feature has been described, these embodiments are interchangeable, and advantageous features of these embodiments are interchangeable or can be used in combination for the greenhouse.
Although a greenhouse having two sub-assemblies has been described, it will be understood that a greenhouse having only one sub-assembly is possible. In a greenhouse having only one sub-assembly, the cover and the liner are attached to each other, and may be a single sheet folded over to form both the cover and the liner.
A plurality of pillars 1221a, 1221b, 1221c are provided around the perimeter of the raceway (not shown) and along the length of the central divide 1222 (three of which 1221a, 1221b and 1221c are shown in
In
Number | Date | Country | Kind |
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1713931.2 | Aug 2017 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2018/052457 | 8/30/2018 | WO | 00 |