The embodiments discussed herein are related to an environmental measurement apparatus and an environmental measurement method.
In some cases, the atmosphere contains corrosive gases that corrode electronic devices. The emission sources of the corrosive gases include a chemical plant such as a paper mill and a rubber factory, a waste treatment plant, a sewage treatment plant, a volcano, commodities containing chemicals, and the like.
One of the corrosive gases emitted from such emission sources is hydrogen sulfide gas. The hydrogen sulfide gas can corrode wires in an electronic device and break the electronic device. Particularly, in the case where an information society uses electronic devices to support the foundation of the system in social infrastructure, breakdown of the electronic devices may paralyze social activities.
In order to prevent breakdown of electronic devices due to the corrosive gas, it is useful to monitor the corrosive gas contained in an environment where the electronic devices are installed and to know in advance a possibility of the electronic devices breaking down due to corrosion caused by the corrosive gas.
A QCM (Quartz Crystal Microbalance) sensor is known as a sensor to monitor the corrosive gas. The QCM sensor is a mass sensor capable of measuring a minute change in mass by using a property that, when the mass of electrodes on a crystal oscillator is changed by corrosion, the crystal oscillator reduces its oscillation frequency according to the amount of the corrosion.
In the QCM sensor, a change in the oscillation frequency grows as the amount of corrosion is increased over time, and the QCM sensor comes to the end of its life. For this reason, in the case of monitoring the corrosive gas over a long time period, it is preferable that a QCM sensor whose life is close to the end be replaced with a new QCM sensor to prevent a blank period in monitoring.
However, since QCM sensors have individual differences, the replaced QCM sensor cannot necessarily maintain the measurement accuracy for the amount of corrosion caused by the corrosive gas.
According to one aspect of the following disclosure, there is provided an environmental measurement apparatus including an operation unit which calculates a first change in a first oscillation frequency of a first QCM sensor and a second change in a second oscillation frequency of a second QCM sensor, wherein the operation unit corrects the second change based on the first change in a first period and the second change in the first period.
According to another aspect of the following disclosure, there is provided an environmental measurement method, the method including calculating a first change in a first oscillation frequency of a first QCM sensor; calculating a second change in a second oscillation frequency of a second QCM sensor; and correcting the second change based on the first change in a first period and the second change in the first period.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention.
Prior to description of embodiments, the result of examination conducted by the inventor of the present application is described. In this examination, the individual differences between QCM sensors are examined as follows.
The QCM sensor 1 includes a disk-shaped crystal oscillator 5, a first electrode 6 formed on one main surface of the crystal oscillator 5, and a second electrode 7 formed on the other main surface of the crystal oscillator 5.
The size and cut of the crystal oscillator 5 are not particularly limited. In this examination, the AT-cut crystal oscillator 5 of 8 mm in diameter is used.
Also, the materials of the first and second electrodes 6 and 7 are selected according to corrosive gas to be detected. For example, in the case of detecting hydrogen sulfide, silver can be used as the materials of the first and second electrodes 6 and 7. Alternatively, in the case of detecting chlorine, copper can be used as the materials of the first and second electrodes 6 and 7.
Moreover, conductive wires 8 made of gold or the like are electrically connected to the first and second electrodes 6 and 7 through lead wires 9, respectively. The crystal oscillator 5 is supported by the conductive wires 8.
In actual use, the crystal oscillator 5 is oscillated by applying a predetermined voltage between the first and second electrodes 6 and 7 through the conductive wires 8. The crystal oscillator 5 is oscillated at a oscillation frequency called a fundamental frequency F at the start of its use. However, as the mass of the first and second electrodes 6 and 7 increases due to corrosion, the oscillation frequency f is gradually decreased.
Here, a change Δfm (=F−f) in the frequency f when the total mass of the first and second electrodes 6 and 7 is increased by Mf compared with the start of the use is expressed by the following Sauerbrey equation (1).
Here, F denotes fundamental oscillation frequency, ρq denotes density of quartz, μq is shear stress of quartz, and S is total surface area of the first and second electrodes 6 and 7.
In the early period of measurement of an amount of corrosion caused by the corrosive gas using the QCM sensor 1, corrosion of the first and second electrodes 6 and 7 progresses according to the concentration of the corrosive gas in the environment. Therefore, in this period, time change occurring in the increase Mf of the mass can be read with good sensitivity as Δfm by the Sauerbrey equation (1).
However, when the corrosion reaches large portions of the first and second electrodes 6 and 7, the corrosion of the electrodes slows down and eventually goes into saturation. Therefore, Δfm can no longer be read from the mass increase Mf. Moreover, even before the corrosion stops, load on oscillation of the crystal oscillator 5 is increased too much by the increase of mass of the first and second electrodes 6 and 7 due to the corrosion. As a result, the oscillation frequency may exceed a stable oscillation range and become unstable. In such a case, the corrosive gas cannot be monitored any more with the QCM sensor 1, and the QCM sensor 1 comes to the end of its life.
When the QCM sensor comes to the end of its life in this manner, the old QCM sensor is replaced with a new QCM sensor in order to continue long-term monitoring of the amount of corrosion caused by the corrosive gas. In this event, when the old and new QCM sensors have different specifications, the proportionality constant (−2F2/(ρqμq)1/2) on the right-hand side of Equation (1) changes from the one before the replacement. This makes it impossible to grasp variations in the amount of corrosion caused by the corrosive gas before and after the replacement. As a result, the accuracy of measurement of the amount of corrosion caused by the corrosive gas is reduced.
Therefore, when replacing the old QCM sensor with a new one, it is preferable to replace the QCM sensor with the one having the same specifications as those of the old one. Here, the specifications of the QCM sensor include the size and pane of the crystal oscillator 5, the size and material of each of the first and second electrodes 6 and 7, and the like, for example.
However, despite the attempt to use the QCM sensors with the same specifications, variations in material and processing at the time of manufacture actually cause the proportionality constant on the right-hand side of Equation (1) to take values that vary from one QCM sensor to another. Moreover, the way the electrodes are corroded also varies from one QCM sensor to another. This leads to individual difference in corrosion characteristics of the QCM sensor.
In
Although
The graphs do not completely overlap with each other, and the change in oscillation frequency varies by up to about 10% between the graphs. In the case of QCM sensors from different lots, graphs are expected to vary more than those illustrated in
Thus, it was confirmed that QCM sensors shows individual differences even if they have the same specification.
Note that when the first and second electrodes 6 and 7 are formed to have a multi-layer structure in this manner, a metal layer may be formed between layers to increase adhesion between the layers. Moreover, a metal layer may be formed between the first electrode 6 and the crystal oscillator 5 to increase their adhesion strength. Furthermore, a metal layer may be formed between the second electrode 7 and the crystal oscillator 5 to increase their adhesion strength.
In this case, again, it was found out that the QCM sensors show individual difference as in the case of
Such individual difference causes a difference in tendency of measured values between the old QCM sensor that has reached the end of its life and the new QCM sensor after replacement. This makes it difficult to monitor with high accuracy the amount of corrosion caused by the corrosive gas in the atmosphere over a long time.
In order to predict the individual differences of the QCM sensor, it is also conceivable to create graphs as illustrated in
In the following, the embodiments are described.
In this embodiment, the corrosive gas is monitored over a long time by replacing the old QCM sensor with the new QCM sensor. Moreover, the measurement accuracy of the amount of corrosion caused by the corrosive gas is maintained by taking into consideration the individual difference of the old and new QCM sensors during replacement.
The environmental measurement apparatus 10 includes a drive unit 13 and an operation unit 14.
The drive unit 13 is connected to an old first QCM sensor 11a before replacement and a new second QCM sensor 11b after replacement.
Note that the first and second QCM sensors 11a and 11b have the same structure as that illustrated in
Furthermore, aging treatment may be performed to corrode the electrodes 6 and 7 in the first and second QCM sensors 11a and 11b to some extent in advance. The aging treatment enables measurement within a more stable corrosion characteristic range while avoiding a sudden change in corrosion characteristics in the early stage of the measurement as illustrated in
The drive unit 13 includes first and second oscillation circuits 16a and 16b and first and second frequency counters 18a and 18b.
The first and second oscillation circuits 16a and 16b are circuits to oscillate the first and second QCM sensors 11a and 11b, respectively, at their fundamental oscillation frequency.
As illustrated in
In such a circuit, the inverter 17 forms a parallel oscillation circuit with the first QCM sensor 11a, and the first QCM sensor 11a can be oscillated by appropriately setting capacitance values of the first and second capacitors C1 and C2.
Note that the magnitude of crystal current flowing through the first QCM sensor 11a is adjusted by the first resistor R1. A power-supply voltage Vdd is applied to the inverter 17, and the second resistor R2 functions as a feedback resistor of the inverter 17.
The first frequency counter 18a is connected to the first oscillation circuit 16a to measure a first oscillation frequency f1m of the first QCM sensor 11a. Likewise, the second frequency counter 18b is connected to the second oscillation circuit 16b to measure a second oscillation frequency f2m of the second QCM sensor 11b.
The operation unit 14 is a computer such as a personal computer, and acquires the first oscillation frequency f1m and the second oscillation frequency f2m from the drive unit 13.
As illustrated in
In this embodiment, a user firstly inserts the first QCM sensor 11a into the connectors 19 and monitors the amount of corrosion caused by the corrosive gas in the atmosphere with the first QCM sensor 11a. Then, as the life of the first QCM sensor 11a approaches its end, the user attaches the new second QCM sensor 11b to the connectors 19.
Note that the horizontal axis of
Let F1 and F2 be the fundamental frequencies of the first and second QCM sensors 11a and 11b respectively. Then, the changes Δf1m and Δf2m are defined as Δf1m=F1−f1m and Δf2m=F2−f2m respectively.
Also, in
In this embodiment, as illustrated in
A first time ts, which is the beginning of the first period T1, is the time when the first change Δf1m in the oscillation frequency of the first QCM sensor 11a reaches a predetermined first specified value Fsm.
A second time ts, which is the end of the first period T1, is the time when the first change Δf1m reaches a predetermined second specified value Fcm.
As to the specified values, the second specified value Fcm is the first change Δf1m at which the first QCM sensor 11a is determined to have reached the end of its life. Meanwhile, the first specified value Fsm is the first change Δf1m at which the first QCM sensor 11a is determined to be close to the end of its life.
A method for setting the first specified value Fsm is not particularly limited. For example, another QCM sensor having the same specifications as those of the first QCM sensor 11a is actually corroded, and a change in oscillation frequency when the QCM sensor comes to the end of its life is measured. Then, a value smaller by about 1 to 5% than the change can be set as the first specified value Fsm. Moreover, in this embodiment, correction is performed using the changes Δf1m and Δf2m in the first period T1, as described later. Therefore, the longer the first period T1, the more data needed for the correction can be collected.
Note that, taking the individual differences in the specification of the QCM sensors into consideration, it is preferable that the specified value Fcm is set in anticipation of a certain amount of margin. By increasing the margin in this manner, more reliable and accurate correction can be performed. However, in order to prevent reduction in a period during which measurement can be performed before replacement of the QCM sensor, i.e., the substantial life, it is preferable that the specified value Fcm is set to an appropriate value in consideration of the purpose of measurement and the like.
During the first period T1, the corrosive gas in the same atmosphere is monitored using the first and second QCM sensors 11a and 11b having the same specifications. Therefore, corrosion rates obtained from results of measurement using the first and second QCM sensors 11a and 11b, i.e., rates of changes in frequency, are expected to be the same.
However, variations in the measurement results due to the individual difference as described above cause a difference in the slope of the graph (corrosion rate) during the first period T1 between the first and second QCM sensors 11a and 11b as illustrated in
To deal with this problem, in this embodiment, the slope of the second graph A2 is matched with the slope of the first graph A1 by correcting the second change Δf2m of the second QCM sensor 11b as follows.
In the first Step S1, the operation unit 14 acquires the first oscillation frequency f1m of the first QCM sensor 11a at a time t, and calculates the first change Δf1m in the oscillation frequency f1m at the time t. The first change Δf1m is a difference (F1−f1m) between the fundamental frequency F1 which is the oscillation frequency of the first QCM sensor 11a at time 0 and the first oscillation frequency f1m at the time t.
Next, in Step S2, the operation unit 14 determines whether or not the first change Δf1m is equal to or more than the first specified value Fsm.
Here, when it is determined that the first change Δf1m is not equal to or more than the first specified value Fsm (NO), the first QCM sensor 11a is considered to be not close to the end of its life yet. Thus, the processing returns to Step S1 to continue the measurement using the first QCM sensor 11a.
On the other hand, when it is determined in Step S2 that the first change Δf1m is equal to or more than the first specified value Fsm (YES), the time t is within the aforementioned first period T1. Thus, it is considered that the life of the first QCM sensor 11a is coming close to the end.
Therefore, in this case, the processing moves to Step S3, where the user attaches the new second QCM sensor 11b to the drive unit 13 to prepare for measurement using the second QCM sensor 11b.
Next, in Step S4, the operation unit 14 starts acquiring the second oscillation frequency f2m of the second QCM sensor 11b. Considering the labor for attaching the second QCM sensor 11b or the like, the start time is slightly behind the first time ts about a few seconds to a few minutes. However, the second oscillation frequency f2m is substantially started to be acquired at the first time ts.
Then, the operation unit 14 starts calculating the second change Δf2m in the second oscillation frequency f2m at the time t. The second change Δf2m is a difference (F2−f2m) between the fundamental frequency F2 which is the oscillation frequency of the second QCM sensor 11b at the first time ts and the second oscillation frequency f2m at the time t.
Next, in Step S5, the operation unit 14 determines whether or not the first change Δf1m is equal to or more than the second specified value Fcm.
Here, when it is determined that the first change Δf1m is not equal to or more than the second specified value Fcm (NO), it is considered that the life of the first QCM sensor 11a is approaching the end but does not yet reach the end. Thus, the processing returns to Step S4.
On the other hand, when it is determined in Step S5 that the first change Δf1m is equal to or more than the second specified value Fcm (YES), it is considered that the first QCM sensor 11a come to the end of its life.
Thus, in this case, the processing moves to Step S6 to end the acquisition of the first oscillation frequency f1m with the first QCM sensor 11a. The end time is the second time tc when the first change Δf1m becomes equal to the second specified value Fcm.
Then, in Step S7, the operation unit 14 calculates the second change Δf2m at the second time tc. Hereinafter, the second change Δf2m thus calculated is described as Fem in this embodiment. Fem corresponds to an increment of the second change Δf2m within the first period T1, and is an example of a second increment.
Thereafter, in Step S8, the operation unit 14 calculates a first correction coefficient C1 to correct the second change Δf2m at and after the first time ts.
Due to a difference in slope between the graphs A1 and A2, the graphs A1 and A2 cannot be connected by simply translating the graph in the vertical axis direction.
In this step, in order to resolve such a difference in slope, the operation unit 14 calculates the first correction coefficient C1 by which the second change Δf2m is to be multiplied as follows.
First, a first increment Fcm−Fsm of the first change Δf1m within the first period T1 is calculated.
Next, a first ratio (Fcm−Fsm)/Fem of the first increment Fcm−Fsm to the second increment Fem is calculated, and the first ratio is set as the first correction coefficient C1. The first correction coefficient C1 thus calculated is equal to a ratio between the slopes of the graphs A1 and A2 in
Then, in Step S9, the operation unit 14 corrects the second change Δf2m by multiplying the second change Δf2m at and after the first time ts by the first correction coefficient C1.
As described above, the first correction coefficient C1 is equal to the ratio between the slopes of the graphs A1 and A2. Therefore, by multiplying the second change Δf2m by the first correction coefficient C1 in this step, the graph A2 can be corrected to match the slope thereof with the slope of the graph A1.
However, only the slopes of the graphs A1 and A2 are matched in this step, and heights of the graphs are not matched.
Therefore, in Step S10, the second change Δf2m is corrected again by further adding the first specified value Fsm, which is the first change Δf1m at the first time ts, to the correction value (C1×Δf2m) calculated in Step S9.
As illustrated in
Thus, the basic steps of the environmental measurement method according to this embodiment are completed.
According to this embodiment described above, as illustrated in
Moreover, by correcting the second change Δf2m of the second QCM sensor 11b, it can be prevented that the measurement result becomes inaccurate due to the individual difference between the first and second QCM sensors 11a and 11b. Thus, the corrosive gas can be accurately monitored over the long time.
In the first embodiment, the QCM sensor, whose life is about to end, is replaced with a new one by user's own hand. In this embodiment, the QCM sensor is automatically replaced as follows.
The sensor unit 25 includes a housing 26 and a film-like shutter 28.
An opening 26a is provided in the housing 26, and a first QCM sensor 11a and a second QCM sensor 11b are housed in the opening 26a. Although the material of the housing 26 is not particularly limited, resin or metal is used as the material thereof in this embodiment.
The shutter 28 can be moved in a longitudinal direction thereof by a motor 27, and has a window 28a which overlaps with the opening 26a.
The shutter 28 is formed by processing a flexible film such as a resin film, and the window 28a has a rectangular shape in a planar view. Moreover, a portion of the shutter 28, in which the window 28a is not formed, is used as a shield portion 28b to cover the opening 26a.
As illustrated in
Also, a partition plate 32 is provided in the housing 26. The partition plate 32 is a resin plate or metal plate, and separates a space in the housing 26 into a first room 35 and a second room 36.
As illustrated in
Also, a control unit 15 to control a rotation amount of the motor 27 in the sensor unit 25 is provided at the subsequent stage of the operation unit 14. In this embodiment, a computer such as a personal computer is used as the control unit 15.
Next, operations of the sensor unit 25 are described.
Therefore, at this time, the first QCM sensor 11a is exposed to the atmosphere containing the corrosive gas by communicating the window 28a of the shutter 28 with the first room 35. Moreover, in order to prevent corrosion of the electrodes 6 and 7 in the new second QCM sensor 11b, the second room 36 is covered with the shield portion 28b of the shutter 28.
Since this time is within the first period T1 described in the first embodiment, correction is performed using both of the first and second QCM sensors 11a and 11b. Thus, at this time, the first and second QCM sensors 11a and 11b are both exposed to the atmosphere containing the corrosive gas by communicating the window 28a with each of the first and second rooms 35 and 36.
Therefore, in this case, the second QCM sensor 11b is exposed to the atmosphere containing the corrosive gas by communicating the window 28a with the second room 36. Note that, since the measurement using the first QCM sensor 11a is finished, the first room 35 housing the first QCM sensor 11a is covered with the shield portion 28b.
According to this embodiment described above, as illustrated in
Furthermore, the new second QCM sensor 11b is housed in the sensor unit 25 in advance, thereby reducing the labor for attaching the second QCM sensor 11b to the drive unit 13.
Moreover, the second QCM sensor 11b is housed in the second room 36 and not exposed to the corrosive gas outside until the life of the first QCM sensor 11a comes closer to the end. Thus, corrosion of the electrodes 6 and 7 in the new second QCM sensor 11b can also be prevented.
Note that, since the measurement using the first QCM sensor 11a is finished in the state of
In the second embodiment, the long shutter 28 is used as illustrated in
The sensor unit 42 includes a housing 43 having a cylindrical shape in a planar view, a circular shutter 59, and a cap 60 placed on the shutter 59.
The shutter 59 is formed by overlaying two rotating plates capable of rotating independently of each other as described later, and edge of the shutter 59 overlaps with the housing 43.
The housing 43 is formed by shaping resin or metal, and includes first to fourth rooms 44 to 47 therein. In the first to fourth rooms 44 to 47, first to fourth QCM sensors 11a to 11d are housed, respectively. Note that the QCM sensors 11a to 11d have the same structure as that illustrated in
Also, the cap 60 has a cross-shaped bar provided in a circular ring.
As illustrated in
As illustrated in
The second rotating plate 52 can rotate about a second rotating shaft 52a and includes third and fourth openings 55 and 56 having the same shape as that of the first and second openings 53 and 54 described above.
Note that both of the first and second rotating plates 51 and 52 are metal plates or resin plates.
As illustrated in
The cap 60 has an inner side surface fixed to an outer peripheral side surface of the housing 43. The cap 60 also slides on an upper surface of the second rotating plate 52, thereby suppressing rattling of the first and second rotating plates 51 and 52.
Moreover, a desiccant 66 such as silica gel is provided in each of the rooms 44 to 47. The electrodes 6 and 7 in the first to fourth QCM sensors 11a to 11d are corroded by the corrosive gas. The larger the amount of moisture in the atmosphere is, the faster the corrosion rate is. Therefore, by using the desiccant 66 to maintain the rooms 44 to 47 in a low-relative humidity state, the life of the first to fourth QCM sensors 11a to 11d can be prevented from being shortened by the progress of corrosion of the electrodes 6 and 7 in the sensors before monitoring the corrosive gas.
Furthermore, the desiccant 66 has the property to adsorb not only moisture but also the corrosive gas and the like. Thus, such an effect can also be expected that the desiccant 66 cleans the atmosphere in each of the rooms 44 to 47 storing the first to fourth QCM sensors 11a to 11d.
The position to house the desiccant 66 is not limited to the above.
Note that, in
In the example of
According to this, when the rooms 44 to 47 are covered with the second rotating plate 52, the desiccant 66 can reduce the relative humidity in these rooms.
Moreover, when the rooms 44 to 47 are released to the atmosphere through the third opening 55 and the fourth opening 56 by rotating the second rotating plate 52, the desiccant 66 is trapped between the first and second rotating plates 51 and 52. Thus, when measurement using the QCM sensors 11a to 11d housed in the rooms 44 to 47 is started while exposing the QCM sensors to the atmosphere, a relative humidity around the QCM sensors 11a to 11d can be prevented from being lowered due to the desiccant 66.
Meanwhile, the first and second rotating shafts 51a and 52a are coaxial. The first rotating shaft 51a is mechanically connected to a first motor 61, and the second rotating shaft 52a is mechanically connected to a second motor 62.
As illustrated in
Among them, the first smoothing member 65 has an elastic body 65a fixed to the opening edge 43a of the housing 43 and a seal material 65b fixed on the elastic body 65a. The elastic body 65a is sponge or rubber, for example, and elastically deforms itself to increase sticking force between the first smoothing member 65 and the first rotating plate 51.
Note that the elastic body 65a may be impregnated with a desiccant such as silica gel. Thus, the elastic body 65a has the same function as that of the desiccant 66 (see
Moreover, the seal 65b contacts with the first rotating plate 51 to increase the airtightness in the first to fourth rooms 44 to 47. Also, the seal 65b reduces frictional force between the first smoothing member 65 and the first rotating plate 51 to smoothen the rotational movement of the first rotating plate 51.
The material of the seal 65b is not particularly limited. In this embodiment, silicon resin, fluorine resin or the like with good smoothness is used as the material of the seal 65b.
Meanwhile, the second smoothing member 66 is fixed to the upper surface of the first rotating plate 51 and is in contact with the rim of the second rotating plate 52 to reduce frictional force between the first and second rotating plates 51 and 52. Likewise, the third smoothing member 67 is fixed to the upper surface of the second rotating plate 52 to reduce frictional force between the second rotating plate 52 and the cap 60.
As the material of the second and third smoothing members 66 and 67, silicon resin, fluorine resin or the like can be used, for example.
As illustrated in
Among them, the third and fourth oscillation circuits 16c and 16d are circuits to resonate the third and fourth QCM sensors 11c and 11d in a fundamental wave mode, and have the same circuit configuration as that illustrated in
The third frequency counter 18c is connected to the third oscillation circuit 16c, and measures a third oscillation frequency f3m of the third QCM sensor 11c. Likewise, the fourth frequency counter 18d is connected to the fourth oscillation circuit 16d, and measures a fourth oscillation frequency f4m of the fourth QCM sensor 11d.
Furthermore, a control unit 15 to control rotation amounts of the first and second motors 61 and 62 (see
Next, operations of the sensor unit 42 are described.
Among them,
At this time, as described in the first embodiment, the first QCM sensor 11a is not close to the end of its life yet, and the amount of corrosion caused by the corrosive gas is measured by using only the first QCM sensor 11a.
Thus, at this time, by adjusting the rotation amounts of the first and second rotating plates 51 and 52, the first opening 53 and the fourth opening 56 are overlaid over the first room 44 to form a window W by these openings, and the first QCM sensor 11a is exposed from the window W.
Also, in order to prevent corrosion of the electrodes 6 and 7 of the new second to fourth QCM sensors 11b to 11d, the second to fourth rooms 45 to 47 are covered with at least one of the first and second rotating plates 51 and 52.
Since this time is within the first period T1 described in the first embodiment, correction is performed using both of the first and second QCM sensors 11a and 11b.
Thus, at this time, the first opening 53 and the third opening 55 are overlaid over the first room 44, and the second opening 54 and the fourth opening 56 are overlaid over the second room 45. Accordingly, a window W is formed by the first to fourth openings 53 to 56, and the first and second QCM sensors 11a and 11b are exposed from the window W.
Note that the third and fourth rooms 46 and 47 are covered with the first and second rotating plates 51 and 52, in order to prevent corrosion of the electrodes 6 and 7 of the third and fourth QCM sensors 11c and 11d housed therein.
At this time, as described in the first embodiment, the amount of corrosion is measured by using the new second QCM sensor 11b.
Thus, in this case, a window W is formed by overlaying the first opening 53 and the fourth opening 56 over the second room 45, and the second QCM sensor 11b is exposed from the window W.
Also, in order to prevent corrosion of the electrodes 6 and 7 of the new third and fourth QCM sensors 11c and 11d, the third and fourth rooms 46 and 47 are covered with at least one of the first and second rotating plates 51 and 52.
Furthermore, since there is no need to expose the first QCM sensor 11a that come to the end of its life to the atmosphere, the first room 44 is covered with at least one of the first and second rotating plates 51 and 52.
Thereafter, when the life of the second QCM sensor 11b comes close to the end, the third QCM sensor 11c takes over the measurement. Furthermore, when the life of the third QCM sensor 11c comes close to the end, the fourth QCM sensor 11d takes over the measurement. A correction method during the taking over is the same as that in the first embodiment, and the movement of the rotating plates 51 and 52 is the same as those illustrated in
According to this embodiment described above, as in the case of the second embodiment, it is automatically selected which one of the first to fourth QCM sensors 11a to 11d is to be exposed to the atmosphere. Thus, the burden of the user can be lessened.
Furthermore, the number of the QCM sensors that can be housed in one sensor unit 42 is four, which is larger than in the second embodiment. Thus, the corrosive gas in the atmosphere can be monitored over a longer time period by sequentially using the first to fourth QCM sensors 11a to 11d.
In the first embodiment, the first specified value Fsm is used as a criterion for determining whether or not the life of the first QCM sensor 11a is close to the end in Step S2 as illustrated in
The first specified value Fsm is a specified value predetermined for the first change Δf1m in the first oscillation frequency f1m of the first QCM sensor 11a. Alternatively, the life of the first QCM sensor 11a may be determined as follows.
As illustrated in
When the first QCM sensor 11a is placed in a corrosive gas atmosphere, not only the first electrode 6 but also the wire 9 is corroded, resulting in an increase in the resistance value R of the wire 9. Therefore, by monitoring the resistance value R of the wire 9, one can estimate how much of the first electrode 6 is corroded. Thus, it can be predicted whether the life of the first QCM sensor 11a is close to the end or not.
The material of the wire 9 is not particularly limited. However, it is preferable that the wire 9 is formed of the same material as that the corrosion is wished to be measured, such as silver or copper used as the material of the first electrode 6. By using the same material as that of the first electrode 6, the wire 9 and the first electrode 6 have the same corrosion rate. Thus, the life of the first QCM sensor 11a can be accurately predicted based on the resistance value R of the wire 9.
A processing method in Step S2 (see
Here, when it is determined that the resistance value R is equal to or more than the threshold value R1 (YES), the life of the first QCM sensor 11a is close to the end, and thus the processing goes to Step S3 according to the first embodiment. On the other hand, when it is determined that the resistance value R is not equal to or more than the threshold value R1 (NO), the life of the first QCM sensor 11a is not close to the end yet, and thus the processing return to Step S1 as in the case of the first embodiment.
According to this embodiment described above, the life of the first QCM sensor 11a can be easily predicted by measuring the resistance value R of the wire 9 formed in the first QCM sensor 11a.
In this embodiment, QCM sensors are corrected by using a dedicated QCM sensor for correction as described below.
As illustrated in
The first QCM sensor 11a is the dedicated sensor for correction, and is housed in a sensor unit 71. The sensor unit 71 exposes the first QCM sensor 11a to the atmosphere only when performing correction as described later, and separates the first QCM sensor 11a from the atmosphere when performing no correction.
Meanwhile, the second QCM sensor 11b is used to monitor the amount of corrosion caused by the corrosive gas in the atmosphere, and is replaced with a new QCM sensor when the life thereof approaches the end.
In the sensor unit 71, a shutter 28 is moved in a longitudinal direction thereof by rotation of a motor 27. By controlling the amount of movement of the shutter 28, the first QCM sensor 11a can be exposed from a window 28a of the shutter 28, and an opening 26a in a housing 26 can be covered with a shield portion 28b of the shutter 28.
In this embodiment, only one first QCM sensor 11a is housed in the sensor unit 71. Therefore, the partition plate 32 as illustrated in
As illustrated in
In this embodiment, when the second QCM sensor 11b comes to the end of its life, a user detaches the second QCM sensor 11b from the connectors 19 and attaches a new third QCM sensor 11c to the connectors 19.
The specifications of the first to third QCM sensors 11a to 11c are not particularly limited. However, in this embodiment, the first to third QCM sensors 11a to 11c have the same specifications, in order to accurately grasp variations in the amount of corrosion caused by the corrosive gas before and after the replacement of the old and new QCM sensors. Note that, as already mentioned, the specifications of the QCM sensors include the size and pane of the crystal oscillator 5, the size and material of each of the first and second electrodes 6 and 7, and the like, for example.
Next, an environmental measurement method according to this embodiment is described.
The horizontal axis of each of the graphs represents time that has elapsed since the start of measurement with the second QCM sensor 11b. Also, the vertical axis of each graph represents first to third changes Δf1m to Δf3m which are changes in the oscillation frequency of the first to third QCM sensors 11a to 11c respectively.
Note that the third change Δf3m is defined by Δf3m=F3-f3m using the third oscillation frequency f3m of the third QCM sensor 11c. Here, F3 is the fundamental frequency of the third QCM sensor 11c.
As illustrated in
A first time ts, which is the beginning of the first period T1, is the time when the second change Δf2m in the oscillation frequency of the second QCM sensor 11b reaches a predetermined first specified value Fsm. A second time tc, which is the end of the first period T1, is the time when the second change Δf2m reaches a predetermined second specified value Fcm.
A third time td, which is the beginning of the second period T2, is the time to start acquiring the third oscillation frequency f3m of the third QCM sensor 11c. A fourth time te, which is the end of the second period T2, is the time to end the acquisition of the first oscillation frequency f1m of the first QCM sensor 11a.
Here, since the first and second QCM sensors 11a and 11b have the same specifications as described above, the first and second graphs A1 and A2 are expected to have the same slope during the first period T1. However, the individual difference of the first and second QCM sensors 11a and 11b actually cause a difference in slope between the graphs A1 and A2 during the first period T1 as illustrated in
For the same reason, the first and third graphs A1 and A3 have different slopes during the second period T2.
In order to prevent inaccurate results of measurement of the amount of corrosion caused by the corrosive gas in the atmosphere due to such individual difference, the measurement values of the second and third QCM sensors 11b and 11c are corrected as follows in this embodiment.
In the first Step S20, the operation unit 14 acquires the second oscillation frequency f2m of the second QCM sensor 11b at a time t, and calculates the second change Δf2m in the oscillation frequency f2m at the time t. The second change Δf2m is a difference (F2−f2m) between the fundamental frequency F2 which is the oscillation frequency of the second QCM sensor 11b at a time 0 and the second oscillation frequency f2m at the time t.
Next, in Step S21, the operation unit 14 determines whether or not the second change Δf2m is equal to or more than the first specified value Fsm.
Here, when it is determined that the second change Δf2m is not equal to or more than the first specified value Fsm (NO), the second QCM sensor 11b is considered to be not close to the end of its life yet. Thus, the processing returns to Step S20 to continue the measurement using the second QCM sensor 11b.
On the other hand, when it is determined in Step S21 that the second change Δf2m is equal to or more than the first specified value Fsm (YES), it is considered that the time t is within the first period T1 described above and the life of the second QCM sensor 11b is coming close to the end.
Therefore, in this case, the processing goes to Step S22 to prepare for correction using the first QCM sensor 11a by driving the motor 27 (see
Next, in Step S23, the operation unit 14 starts acquiring the first oscillation frequency f1m of the first QCM sensor 11a. Considering the time needed for moving the shutter 28 (see
Then, the operation unit 14 starts calculating the first change Δf1m in the first oscillation frequency f1m at the time t. The first change Δf1m is a difference (F1−f1m) between the fundamental frequency F1 which is the oscillation frequency of the first QCM sensor 11a at the first time ts and the first oscillation frequency f1m at the time t.
Next, in Step S24, the operation unit 14 determines whether or not the first change Δf1m is equal to or more than the second specified value Fcm described above.
Here, when it is determined that the first change Δf1m is not equal to or more than the second specified value Fcm (NO), it is considered that the life of the second QCM sensor 11b is approaching the end but does not yet reach the end. Thus, the processing returns to Step S23.
On the other hand, when it is determined in Step S24 that the first change Δf1m is equal to or more than the second specified value Fcm (YES), it is considered that the second QCM sensor 11b come to the end of its life.
Thus, in this case, the processing goes to Step S25 to end the measurement carried out by the second QCM sensor 11b at the second time tc, at which the second change Δf2m becomes equal to the second specified value Fcm.
Thereafter, in Step S26, the operation unit 14 calculates a first correction coefficient C1 to retrospectively correct the second change Δf2m at or before the second time tc.
Moreover, the third graph A3 is also subjected to an upward parallel translation to match the starting point thereof with the first graph A1 at the third time td.
Due to differences in slope among the first to third graphs A1 to A3, mere parallel translation like this cannot connect each graphs.
In this step, in order to resolve such a difference in slope between the first and second graphs A1 and A2 among the graphs, the operation unit 14 calculates the first correction coefficient C1 by which the second change Δf2m is to be multiplied as follows.
First, a first increment Fc−Fs of the first change Δf1m within the first period T1 and a second increment Fcm−Fsm of the second change Δf2m within the first period T1 are calculated. Note that Fs is the value of the first change Δf1m at the first time ts, and Fc is the value of the first change Δf1m at the second time tc.
Then, the operation unit 14 calculates a first ratio (Fc−Fs)/(Fcm−Fsm) of the first increment Fc−Fs to the second increment Fcm−Fsm, and sets the first ratio as the first correction coefficient C1. The first correction coefficient C1 thus calculated is equal to a ratio between the slopes of the second and first graphs A2 and A1 in
Then, in Step S27, the operation unit 14 retrospectively corrects the already calculated second change Δf2m by multiplying the second change Δf2m at or before the first time ts by the first correction coefficient C1.
As described above, the first correction coefficient C1 is equal to the ratio between the slopes of the graphs A1 and A2. Therefore, by multiplying the second change Δf2m by the first correction coefficient C1 in this step, the graph A2 can be corrected to match the slope thereof with the slope of the graph A1.
Moreover, during the first period T1, the corrosion of the second QCM sensor 11b progresses considerably and thus the slope of the second graph A2 is stabilized. As a result, errors are less likely to occur in the second increment Fcm−Fsm, and the second change Δf2m can be accurately corrected in this step.
Next, in Step S28, the user detaches the second QCM sensor 11b from the connectors 19 (see
Then, in Step S29, the operation unit 14 starts acquiring the third oscillation frequency f3m of the third QCM sensor 11c at the third time td, and calculates the third change Δf3m in the third oscillation frequency f3m at the time t.
As already mentioned, the third change Δf3m at the time t is defined by Δf3m=F3-f3m using the fundamental frequency F3 of the third QCM sensor 11c and the third oscillation frequency f3m at the time t.
Thereafter, in Step S30, the operation unit 14 determines whether or not the third change Δf3m is equal to or more than the predetermined third specified value Fem.
The third specified value Fem is served as the clue to determine whether one can obtain the third change Δf3m which is large enough to correct the third QCM sensor 11c, and is preset by the user. Moreover, as presented in
Here, when it is determined that the third change Δf3m is not equal to or more than the third specified value Fem (NO), since the magnitude of the third change Δf3m is not sufficient yet, the processing returns to Step S29 again.
On the other hand, when it is determined in Step S30 that the third change Δf3m is equal to or more than the third specified value Fem (YES), the processing goes to Step S31. In Step S31, the motor 27 (see
Accordingly, the acquisition of the first oscillation frequency f1m of the first QCM sensor 11a, which has started in Step S23, is completed.
Moreover, by covering the opening 26a with the shutter 28 in this manner, the electrodes 6 and 7 in the first QCM sensor 11a can be separated from the outside air. As a result, the progress of the corrosion of the electrodes 6 and 7 due to the corrosive gas contained in the outside air is stopped. Thus, the life of the first QCM sensor 11a can be extended.
Next, the processing goes to Step S32. In Step S32, as illustrated in
Furthermore, the operation unit 14 calculates a second ratio (Fe−Fd)/Fem of the first increment Fe−Fd to the third increment Fem, and sets the second ratio as a second correction coefficient C2. The second correction coefficient C2 thus calculated is equal to a ratio between the slopes of the first and third graphs A1 and A3 in
Then, in Step S33, the operation unit 14 corrects the third change Δf3m by multiplying the third change Δf3m at and after the third time td by the second correction coefficient C2.
As described above, the second correction coefficient C2 is equal to the ratio between the slopes of the graphs A1 and A3. Therefore, by multiplying the third change Δf3m by the second correction coefficient C2 in this step, the graph A3 can be corrected to match the slope thereof with the slope of the graph A1.
Furthermore, in order to match the height of the third graph A3 with that of the corrected first graph A1, the operation unit 14 further corrects the third change Δf3m as indicated by the following equation (2).
Δf3m←C2×Δf3m+C1×Fcm+(Fd−Fc) (2)
The second term in the right-hand side of the equation (2) is the value of the second graph A2 at the second time tc, which is corrected in Step S27. The third term in the right-hand side is an increment of the first graph A1 between the second time tc and the third time td. By adding these two terms to the corrected value (C2×Δf3m) described above, the height of the third graph A3 can be matched with that of the corrected first graph A1 while taking into consideration the increment of the first graph A1.
Next, in Step S34, the operation unit 14 uses the correction values calculated in Steps S27 and S33 described above to generate measurement values at all the times t as follows.
First, when the time t is before the second time tc, the value (C1×Δf2m) calculated in Step S27 is used as the measurement value at the time t.
When the time t is between the second time tc and the third time td, Δf1m+C1×Fcm is used as the measurement value.
When the time t is after the third time td, the corrected value (C2×Δf3m+C1×Fcm+(Fd−Fc)) of equation (2) is used as the measurement value.
In
As illustrated in
As illustrated in
Thus, the basic steps of the environmental measurement method according to this embodiment are completed.
According to this embodiment described above, the first QCM sensor 11a is used as the dedicated sensor for correction. Thus, the measurement values can be continuously acquired throughout the all times t as illustrated in
Moreover, the life of the first QCM sensor 11b can also be extended by using the first QCM sensor 11b only for the purpose of correction and separating the first QCM sensor 11b from the atmosphere when performing no correction.
Furthermore, the first QCM sensor 11b used only for correction is exposed to the atmosphere every time the correction is performed, and hence the corrosion of the electrodes 6 and 7 progresses to some extent. Therefore, the characteristics of the first QCM sensor 11b are stabilized as in the case of performing the aging treatment. Accordingly, the correction accuracy is improved by correcting the second change Δf2m and the third change Δf3m based on the first QCM sensor 11b as in this embodiment.
In the fifth embodiment, the user replaces the second QCM sensor 11b, whose life come to the end, with the new third QCM sensor 11c by user's own hand in Step S28 of
The sensor unit 80 includes a housing 43 having a cylindrical shape in a planar view, a circular shutter 59 made of resin or metal, and a cap 60 covering the shutter 59.
In the housing 43, first to fourth rooms 44 to 47 are provided.
The positions of the rooms are not particularly limited. In this embodiment, the second room 45 is provided on one of the sides of the first room 44, and the third room 46 is provided on the other side thereof. Also, the fourth room 47 is provided adjacent to both of the second room 45 and the third room 46.
The first to third QCM sensors 11a to 11c are housed in the first to third rooms 44 to 46, respectively. Note that no QCM sensor is housed in the fourth room 47 in this embodiment.
Although the shutter 59 includes the two rotating plates 51 and 52 as illustrated in
As illustrated in
The first and second windows 81 and 82 are formed so as to correspond to two adjacent rooms of the first to fourth rooms 44 to 47. Thus, two adjacent rooms selected from the first to fourth rooms 44 to 47 communicate with the first and second windows 81 and 82, and the remaining non-selected rooms are covered with the shield portion 59b.
The cap 60 has an inner side surface mechanically fixed to an outer peripheral side surface of the housing 43. The cap 60 slides on an upper surface of the shutter 59, thereby suppressing rattling of the shutter 59.
Meanwhile, the shaft 59a is mechanically connected to a motor 86, and can rotate the shutter 59 by rotation of the motor 86.
Note that a desiccant 66 (see
As illustrated in
Next, operations of the sensor unit 80 are described.
Thus, at this time, the second window 82 communicates with the second room 45 by adjusting the rotation amount of the shutter 59, and the second QCM sensor 11b is exposed from the second window 82.
Moreover, in order to prevent the corrosion of the electrodes 6 and 7 in the first QCM sensor 11a for correction and the new third QCM sensor 11c, the first and third rooms 44 and 46 are covered with the shield portion 59b.
Since this time is within the first period T1 described in the fifth embodiment, correction is performed using both of the first and second QCM sensors 11a and 11b.
Therefore, at this time, the first and second QCM sensors 11a and 11b are exposed from the windows 81 and 82 by communicating the second opening 82 with the first room 44 and communicating the first opening 81 with the second room 45.
Note that the third room 46 is covered with the shield portion 59b to prevent the corrosion of the electrodes 6 and 7 in the third QCM sensor 11c housed therein.
Since this time is within the second period T2 described in the fifth embodiment, correction is performed using both of the first and third QCM sensors 11a and 11c.
Therefore, at this time, the first and third QCM sensors 11a and 11c are exposed from the windows 81 and 82 by communicating the first opening 81 with the first room 44 and communicating the second opening 82 with the third room 46.
Furthermore, since there is no need to expose the second QCM sensor 11b that come to the end of its life to the atmosphere, the second room 45 is covered with the shield portion 59b.
At this time, as described in the fifth embodiment, the amount of corrosion caused by the corrosive gas is measured by using only the third QCM sensor 11c. Therefore, in this case, the third QCM sensor 11c is exposed from the first window 81 by communicating the first window 81 with the third room 46.
Moreover, in order to prevent the electrodes 6 and 7 in the first QCM sensor 11a for correction from being corroded by the corrosive gas in the atmosphere, the first room 44 is covered with the shield portion 59b. Furthermore, since there is no need to expose the second QCM sensor 11b that come to the end of its life to the atmosphere, the second room 45 is also covered with the shield portion 59b.
According to this embodiment described above, the new third QCM sensor 11c for replacement is provided in the sensor unit 80 in advance. Therefore, when the second QCM sensor 11b comes to the end of its life, the user does not need to attach or detach the sensors by user's own hand. Thus, the burden on the user can be reduced.
Moreover, a mechanism to rotate the shutter 59 is very simple. Therefore, one can easily select one of the first to third QCM sensors 11a to 11c that is to be exposed to the atmosphere.
Although the rotating plate is used as the shutter 59 illustrated in
Note that, in
As illustrated in
A first window 28c is provided in the shutter 28. By controlling the amount of movement of the shutter 28, the first to third QCM sensors 11a to 11c can be exposed from the first window 28c or an opening 26a in a housing 26 can be covered with a shield portion 28b of the shutter 28.
Also, as illustrated in
Note that, in this embodiment, ends of the partition plates 32 are connected by a bottom plate 73, and the bottom plate 73 defines bottoms of the first to third rooms 91 to 93.
In the shutter 28, the first window 28c and a second window 28d are formed with a space therebetween. The first window 28c is used to expose one or two QCM sensors selected from the first to third QCM sensors 11a to 11c. Meanwhile, the second window 28c is used to expose only the first QCM sensor 11a used for correction.
As illustrated in
Next, operations of the sensor unit 100 are described.
Thus, at this time, the second QCM sensor 11b is exposed to the atmosphere containing the corrosive gas by communicating the first window 28a in the shutter 28 with only the second room 92. Moreover, in order to prevent the corrosion of the electrodes 6 and 7 in the first QCM sensor 11a for correction and the new third QCM sensor 11c, the first and third rooms 91 and 93 are covered with the shield portion 28b of the shutter 28.
Since this time is within the first period T1 in
Thus, at this time, the first and second QCM sensors 11a and 11b are exposed from the first window 28c by communicating the first window 28c with both of the first and second rooms 91 and 92.
Note that the third room 93 is covered with the shield portion 28b to prevent the corrosion of the electrodes 6 and 7 in the new third QCM sensor 11c.
At this time, as illustrated in
Since this time is within the second period T2 described with reference to
Therefore, at this time, the first and third QCM sensors 11a and 11c are exposed from the first window 28c by communicating the first window 28c with both of the first and third rooms 91 and 93.
At this time, as illustrated in
Moreover, in order to prevent the electrodes 6 and 7 in the first QCM sensor 11a for correction from being corroded by the corrosive gas in the atmosphere, the first room 44 is covered with the shield portion 28b. Furthermore, since there is no need to expose the second QCM sensor 11b that comes to the end of its life to the atmosphere, the second room 45 is also covered with the shield portion 28b.
According to this embodiment described above, which one of the first to third QCM sensors 11a to 11c is to be exposed to the atmosphere is automatically selected according to the time t, as illustrated in
Furthermore, the first to third QCM sensors 11a to 11c are housed in the housing 26 in advance. Therefore, labor for replacing the sensors can be reduced, and hence the labor on the user can be further lessened.
In the fifth embodiment, as illustrated in
Meanwhile, in this embodiment, the second change Δf2m is corrected using the first change Δf1m immediately after the measurement with the second QCM sensor 11b is started.
Note that the horizontal axis of each of the graphs represents time that has elapsed since an arbitrary time. Also, the vertical axis of each graph represents first and second changes Δf1m and Δf2m, which are changes in the oscillation frequency of the first and second QCM sensors 11a and 11b.
As illustrated in
A fifth time tf, which is the beginning of the third period T3, is the time to start acquiring the second oscillation frequency f2m of the second QCM sensor 11b. Also, the fifth time tf is the time for the operation unit 14 (see
Moreover, a sixth time tg, which is the end of the third period T3, is the time when the second change Δf2m reaches a predetermined specified value Fem. Also, the sixth time tg is the time when the operation unit 14 finishes acquiring the first oscillation frequency f1m and thus finishes calculating the first change Δf1m.
As described in the fifth embodiment, even though the first and second QCM sensors 11a and 11b have the same specifications, the individual differences thereof causes a difference in slope between the first and second graphs A1 and A2 during the third period T3.
To deal with this problem, in this embodiment, the following correction is performed to match the slope of the second graph A2 with the slope of the first graph A1.
First, the operation unit 14 calculates a third ratio Fg/Fem of the first increment Fg of the first change Δf1m within the third period T3 to the second increment Fem of the second change Δf2m within the third period T3, and sets the third ratio as a third correction coefficient C3. The third correction coefficient C3 thus calculated is equal to a ratio between the slopes of the graphs A1 and A2 in
After that, the operation unit 14 corrects the second change Δf2m by multiplying the second change Δf2m at and after the sixth time tg by the third correction coefficient C3.
As already mentioned, the third correction coefficient C3 is equal to the ratio between the slopes of the graphs A1 and A2. Therefore, by correcting the second change Δf2m in this manner, the slope of the second graph A2 can be matched with the slope of the first graph A1.
All examples and conditional language recited herein are intended for the pedagogical purposes of aiding the reader in understanding the invention and the concepts contributed by the inventor to further the art, and are not to be construed as limitations to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although one or more embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
This application is a continuation application of International Application PCT/JP2012/65023 filed on Jun. 12, 2012 and designated the U.S., the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2012/065023 | Jun 2012 | US |
Child | 14558038 | US |