The technical field relates to an environmental sensitive electronic device package.
With the progress of industrial technology, rigid and inflexible interfaces of electronic devices have been gradually replaced by flexible interfaces; in response thereto, the substrates of the electronic devices tend to be made of different materials. The flexible substrates have been applied in replacement of the rigid glass substrates. The flexible electronic devices have suffered from poor resistance to moisture and oxygen; in order to effectively extend the lifetime of the flexible electronic devices, the flexible electronic devices may be packaged so as to block moisture or oxygen.
According to an exemplary embodiment of the disclosure, an environmental sensitive electronic device package that includes a first substrate, a second substrate, an environmental sensitive electronic device, at least one side wall barrier structure, and a filler layer is provided. The second substrate is disposed above the first substrate. The environmental sensitive electronic device is disposed on the first substrate and located between the first substrate and the second substrate. The side wall barrier structure is located between the first substrate and the second substrate and surrounds the environmental sensitive electronic device. The side wall barrier structure extends along a path, and a height of the side wall barrier structure varies along the path. The filler layer is located between the first substrate and the second substrate and covers the side wall barrier structure and the environmental sensitive electronic device.
According to an exemplary embodiment of the disclosure, an environmental sensitive electronic device package that includes a first substrate, a second substrate, an environmental sensitive electronic device, at least one first side wall barrier structure, at least one second side wall barrier structure, and a filler layer is provided. The second substrate is disposed above the first substrate. The environmental sensitive electronic device is disposed on the first substrate and located between the first substrate and the second substrate. The first side wall barrier structure is disposed on the first substrate and located between the first substrate and the second substrate. The first side wall barrier structure surrounds the environmental sensitive electronic device. The first side wall barrier structure extends along a path, and a height of the first side wall barrier structure remains constant. The second side wall barrier structure is disposed on the second substrate and located between the first substrate and the second substrate. The second side wall barrier structure surrounds the environmental sensitive electronic device. The second side wall barrier structure extends along another path, and a height of the second side wall barrier structure remains constant. The filler layer is located between the first substrate and the second substrate and covers the first side wall barrier structure, the second side wall barrier structure, and the environmental sensitive electronic device.
Several exemplary embodiments accompanied with figures are described in detail below to further describe the disclosure in details.
The accompanying drawings are included to provide further understanding, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments and, together with the description, serve to explain the principles of the disclosure.
The first side wall barrier structure 142 extends along a path P1, and the second side wall barrier structure 144 extends respectively along a path P2 and a path P3. A height of the first side wall barrier structure 142 varies along the path P1, and a height of the second side wall barrier structure 144 varies along the paths P2 and P3, respectively, as shown in
In the present exemplary embodiment, the first substrate 110 and the second substrate 120 are flexible substrates, for instance, and a material of the flexible substrates may be glass, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyethersulfone (PES), polymethyl methacrylate (PMMA), polycarbonate (PC), polyimide (PI), or metal foil. The environmental sensitive electronic device package 100A may further include a functional film (not shown) exemplarily located on the first substrate 110 or on the second substrate 120. In general, the functional film may be a touch panel, and the touch panel may refer to a surface capacitive touch panel, a digital matrix touch panel (e.g., a projection capacitive touch panel), or an analog matrix touch panel, for instance. Certainly, the functional film may be a color filter or an electrophoretic display (EPD). In brief, the environmental sensitive electronic device package described in an exemplary embodiment of the disclosure is capable of performing the touch function.
The environmental sensitive electronic device 130 is, for instance, an active environmental sensitive electronic display device or a passive environmental sensitive electronic display device. The active environmental sensitive electronic display device is, for instance, an active matrix organic light emitting diode (AM-OLED), an active matrix electrophoretic display (AM-EPD) commonly known as electronic paper, an active matrix liquid crystal display (AM-LCD), or an active matrix blue phase liquid crystal display (AMBPLCD). The passive environmental sensitive electronic display device is, for instance, a passive matrix OLED (PM-OLED) or a super twisted nematic liquid crystal display (STN-LCD). According to the present exemplary embodiment, the environmental sensitive electronic device 130 is covered by a passivation layer 170. The passivation layer 170 may be an optical film or any other transparent polymer material film, which should not be construed as a limitation in the disclosure. The passivation layer 170 is capable of enhancing the brightness of the environmental sensitive electronic device 130 and blocking moisture and oxygen. Thereby, the lifetime of the environmental sensitive electronic device 130 may be extended.
As shown in
The first side wall barrier structure 142 extends toward the second substrate 120, and the second side wall barrier structure 144 extends toward the first substrate 110. Here, a shape of a cross-section of the first side wall barrier structure 142 perpendicular to the first substrate 110 is a rectangular shape, for instance. In another aspect, a cross-section of the second side wall barrier structure 144 perpendicular to the second substrate 120 is shaped as a rectangle as well, for instance. In other exemplary embodiments of the disclosure, the shape of the cross-section may be a trapezoidal shape, any other polygonal shape, a bullet shape, a circular shape, or an elliptic shape, which should not be construed as a limitation in the disclosure.
According to the present exemplary embodiment, the first side wall barrier structure 142 may further include a first barrier layer 142a and a first cover layer 142b. The first barrier layer 142a is located on the first substrate 110 and covered by the first cover layer 142b. A material of the first barrier layer 142a may include an inorganic material or a mixture of inorganic and organic materials, and the first barrier layer 142a is formed on the first substrate 110 through etching, printing, photolithography, or the like, for instance. From another perspective, a material of the first cover layer 142b includes an inorganic material or a metal material. Here, the inorganic material is, for instance, silicon oxide, silicon nitride, silicon oxynitride, or aluminum oxide; the metal material is, for instance, molybdenum, titanium, aluminum, chromium, molybdenum/aluminum/molybdenum, or titanium/aluminum/titanium. The first cover layer 142b is formed on the first barrier layer 142a through wet coating, film evaporation, film sputtering, or the like, for instance. The first side wall barrier structure 142 and the first substrate 110 may be made of the same material or different materials, which should not be construed as a limitation in the disclosure.
According to the present exemplary embodiment, the second side wall barrier structure 144 may include a second barrier layer 144a and a second cover layer 144b. The second barrier layer 144a is located on the second substrate 120 and covered by the second cover layer 144b. A material of the second barrier layer 144a may include an inorganic material or a mixture of inorganic and organic materials, and the second barrier layer 144a is formed on the second substrate 120 through etching, printing, photolithography, or the like, for instance. From another perspective, a material of the second cover layer 144b includes an inorganic material or a metal material. Here, the inorganic material is, for instance, silicon oxide, silicon nitride, silicon oxynitride, or aluminum oxide; the metal material is, for instance, molybdenum, titanium, aluminum, chromium, molybdenum/aluminum/molybdenum, or titanium/aluminum/titanium. The second cover layer 144b is formed on the second barrier layer 144a through wet coating, film evaporation, film sputtering, or the like, for instance. The second side wall barrier structure 144 and the second substrate 120 may be made of the same material or different materials, which should not be construed as a limitation in the disclosure.
It should be mentioned that the side wall barrier structures having the barrier layers and the cover layers, as provided above, are exemplary and should not be construed as limitations in the disclosure; in other exemplary embodiments that are not shown in the drawings, the first side wall barrier structure 142 may be a gas barrier structure merely equipped with the first barrier layer 142a, and the second side wall barrier structure 144 may be another gas barrier structure merely equipped with the second barrier layer 144a. The filler layer 150 that covers the first side wall barrier structure 142 and the second side wall barrier structure 144 is formed by curing an adhesive with use of ultraviolet light or heat, for instance. The adhesive is, for instance, made of acrylic resin or epoxy resin. In the present exemplary embodiment, the filler layer 150 is a pressure-sensitive-type adhesive or a fill-type adhesive, for instance.
With reference to
That is, each of the first side wall barrier structure 142 and the second side wall barrier structure 144 may include a plurality of separated segments respectively surrounding the environmental sensitive electronic device along said extension path, and a height of at least one of the separated segments varies along said extension path.
As shown in
In the present exemplary embodiment, the moisture absorption layer 160 may be located between adjacent first side wall barrier structure 142 and second side wall barrier structures 144 or between two adjacent second side wall barrier structures 144. The moisture absorption layer 160 may be alkaline-earth oxide that is able to absorb moisture and oxygen from the external environment, so as to improve the resistance of the environmental sensitive electronic device package 100A to oxygen and moisture.
With reference to
In an exemplary embodiment not shown in the drawings, the height of the first side wall barrier structure 142 may regularly or randomly vary along the path P1; that is, the variation in the height of the first side wall barrier structure 142 may be identical or similar to the variation in the height of the second side wall barrier structure 144 shown in
Note that any different structural design or configuration that may prevent moisture infiltration and oxygen diffusion is still deemed an applicable technical scheme and falls within the scope of protection provided in the disclosure. Different exemplary embodiments detailing various designs of the environmental sensitive electronic device packages 100B to 100L are provided below. Here, identical or similar components in these packages share the identical or similar reference numbers and have the same or similar features, and therefore relevant explanations will not be provided hereinafter.
The environmental sensitive electronic device package 100C shown in
The environmental sensitive electronic device package 100E shown in
The environmental sensitive electronic device package 100F shown in
The environmental sensitive electronic device package 100G shown in
The environmental sensitive electronic device package 100H shown in
The environmental sensitive electronic device package 100J shown in
The environmental sensitive electronic device package 100K shown in
The environmental sensitive electronic device package 100L shown in
The second side wall barrier structures 244 are disposed on the second substrate 220 and located between the first substrate 210 and the second substrate 220. Here, the second side wall barrier structures 244 surround the environmental sensitive electronic device 230. The second side wall barrier structures 244 respectively extend along paths (not shown in the drawings) similar to the paths P4 and P5, and the heights of the second side wall barrier structures 244 remain constant. Here, the heights of the second side wall barrier structures 244 on said paths (not shown) are exemplarily equivalent, which should however not be construed as a limitation in the disclosure. The filler layer 250 is located between the first substrate 210 and the second substrate 220 and covers the first side wall barrier structures 242, the second side wall barrier structures 244, and the environmental sensitive electronic device 230.
In the present exemplary embodiment, the first substrate 210 and the second substrate 220 are flexible substrates, for instance, and a material of the flexible substrates may be PET, PEN, PES, PMMA, PC, PI, or metal foil. The environmental sensitive electronic device package 200A may further include a functional film (not shown) exemplarily located on the first substrate 210 or on the second substrate 220. In general, the functional film may be a touch panel, and the touch panel may refer to a surface capacitive touch panel, a digital matrix touch panel (e.g., a projection capacitive touch panel), or an analog matrix touch panel, for instance. Certainly, the functional film may be a color filter or an EPD. In brief, the environmental sensitive electronic device package described in an exemplary embodiment of the disclosure is capable of performing the touch function.
The environmental sensitive electronic device 230 is, for instance, an active environmental sensitive electronic display device or a passive environmental sensitive electronic display device. The active environmental sensitive electronic display device is, for instance, an AM-OLED, an AM-EPD commonly known as electronic paper, an AM-LCD, or an AMBPLCD. The passive environmental sensitive electronic display device is, for instance, a PM-OLED or a STN-LCD. According to the present exemplary embodiment, the environmental sensitive electronic device 230 is covered by a passivation layer 270; in most cases, the passivation layer 270 may be an optical film or any other transparent polymer material film, which should not be construed as a limitation in the disclosure. The passivation layer 270 is capable of enhancing the brightness of the environmental sensitive electronic device 230 and blocking moisture and oxygen. Thereby, the lifetime of the environmental sensitive electronic device 230 may be extended.
As shown in
According to the present exemplary embodiment, each first side wall barrier structure 242 may further include a first barrier layer 242a and a first cover layer 242b. The first barrier layer 242a is located on the first substrate 210 and covered by the first cover layer 242b. A material of the first barrier layer 242a often includes an inorganic material or a mixture of inorganic and organic materials, and the first barrier layer 242a is formed on the first substrate 210 through etching, printing, photolithography, or the like, for instance. From another perspective, a material of the first cover layer 242b includes an inorganic material or a metal material. Here, the inorganic material is, for instance, silicon oxide, silicon nitride, silicon oxynitride, or aluminum oxide; the metal material is, for instance, molybdenum, titanium, aluminum, chromium, molybdenum/aluminum/molybdenum, or titanium/aluminum/titanium. The first cover layer 242b is formed on the first barrier layer 242a through wet coating, film evaporation, film sputtering, or the like, for instance. The first side wall barrier structures 242 and the first substrate 210 may be made of the same material or different materials, which should not be construed as a limitation in the disclosure.
According to the present exemplary embodiment, each second side wall barrier structure 244 may include a second barrier layer 244a and a second cover layer 244b. The second barrier layer 244a is located on the second substrate 220 and covered by the second cover layer 244b. A material of the second barrier layer 244a may include an inorganic material or a mixture of inorganic and organic materials, and the second barrier layer 244a is formed on the second substrate 220 through etching, printing, photolithography, or the like, for instance. From another perspective, a material of the second cover layer 244b includes an inorganic material or a metal material. Here, the inorganic material is, for instance, silicon oxide, silicon nitride, silicon oxynitride, or aluminum oxide; the metal material is, for instance, molybdenum, titanium, aluminum, chromium, molybdenum/aluminum/molybdenum, or titanium/aluminum/titanium. The second cover layer 244b is formed on the second barrier layer 244a through wet coating, film evaporation, film sputtering, or the like, for instance. The second side wall barrier structures 244 and the second substrate 220 may be made of the same material or different materials, which should not be construed as a limitation in the disclosure.
In other exemplary embodiments not shown in the drawings, the first and second side wall barrier structures 242 and 244 may be made of materials aside from said two types of materials; that is, the first side wall barrier structures 242 may be gas barrier structures having the first barrier layers 242a, and the second side wall barrier structures 244 may be gas barrier structures having the second barrier layers 244a.
As shown in
In another aspect, the filler layer 250 is formed by an adhesive that is cured by ultraviolet light or heat, for instance. The adhesive is, for instance, made of acrylic resin or epoxy resin. In the present exemplary embodiment, the filler layer 250 is a pressure-sensitive-type adhesive or a fill-type adhesive, for instance.
The first side wall barrier structures 242 of the environmental sensitive electronic device package 200A may face the second side wall barrier structures 244. Here, the heights and shapes of the cross-sections of the first side wall barrier structures 242 are the same as the heights and shapes of the cross-sections of the second side wall barrier structures 244 (facing the first side wall barrier structures 242), so as to effectively enhance the resistance of the environmental sensitive electronic device package 200A to moisture and oxygen.
Different exemplary embodiments detailing various designs of the environmental sensitive electronic device packages 200B to 200E are provided below. Here, identical or similar components in these packages share the identical or similar reference numbers and have the same or similar features, and therefore relevant explanations will not be provided hereinafter.
The environmental sensitive electronic device package 200C shown in
The environmental sensitive electronic device package 200D shown in
The environmental sensitive electronic device package 200E shown in
In the previous exemplary embodiments, the first and second side wall barrier structures 242 and 244 may have continuous and closed annular structures, which should however not be construed as a limitation in the disclosure. That is, each of the first and second side wall barrier structures may include a plurality of separated segments respectively surrounding the environmental sensitive electronic device along said extension path, and the heights of the separated segments remain constant.
In an exemplary embodiment of the disclosure, the side wall barrier structures are located between the first and second substrates of the environmental sensitive electronic device package. The side wall barrier structures extend along a path on the first substrate and/or on the second substrate and surround the environmental sensitive electronic device, and the heights of the side wall barrier structures may regularly or randomly vary along the path or remain constant on the path. In an exemplary embodiment of the disclosure, the heights of the side wall barrier structures may be adjusted in response to the actual heights of the surfaces of internal components in the environmental sensitive electronic device package, e.g., the heights of the trace regions, loop regions, or IC bonding regions. Thereby, possible damages to the traces during the packaging process may be prevented, moisture or oxygen can be effectively precluded from entering the package, and the lifetime of the environmental sensitive electronic device may then be extended.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the disclosed embodiments without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims and their equivalents.
Number | Date | Country | Kind |
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102140175 | Nov 2013 | TW | national |
This application claims the priority benefits of U.S. provisional application Ser. No. 61/725,031, filed on Nov. 12, 2012 and Taiwan application serial no. 102140175, filed on Nov. 5, 2013. The entirety of each of the above-mentioned patent applications is hereby incorporated by reference herein and made a part of this specification.
Number | Date | Country | |
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61725031 | Nov 2012 | US |