The present invention relates to a detection tool, and more particularly to an enzyme-free glucose detection chip for detecting blood sugar level of a blood in a neutral environment.
Nowadays, diabetes is the most severe health problem all over the world. The International Diabetes Federation points out that, up to 2015, globally approximately 3.87 billion people are facing the threat of diabetes, of which 90% are patients with type II diabetes. Type II diabetes means that the body cannot fully use insulin produced by the pancreas, resulting in unstable blood sugar in the body. Therefore, for a patient with type II diabetes, it is very important to detect blood sugar regularly to maintain a blood sugar level.
Currently, many technologies are used to perform continuous monitoring of blood sugar. Generally, an electrochemical method and an optical method are commonly used technologies. Based on advantages such as a low cost, high applicability, and simple operations of an electrochemical sensor, the electrochemical sensor is currently the most commercially acceptable tool. Furthermore, for an existing electrochemical sensor, an enzymatic method is used to achieve an objective of detecting glucose concentration. In the enzymatic method, through catalysis of glucose-specific glucose oxidase, glucose is oxidized into gluconolactone. Advantages of the enzymatic method are high reactivity toward glucose and high specificity for glucose detection. However, the use of glucose oxidase has the following disadvantages: A large number of complex fixed steps are required, thermal stability and chemical stability are undesirable, and degradability is high.
Based on the disadvantages of the enzymatic method, currently, consumables such as a blood sugar test strip required to detect blood sugar have high manufacturing costs and are difficult to store. If glucose oxidase degrades because of an environmental factor, the detection result may be erroneous. In other words, the current blood sugar detection technology developed on the basis of the enzymatic method still has considerable room for improvement.
A major objective of the present invention is to provide an enzyme-free glucose detection chip, which can detect the blood sugar level from a blood directly in a neutral environment, so that it does not need to pretreat the blood before reacting with the enzyme-free glucose detection chip. Therefore, detecting the blood glucose level by the enzyme-free chip can save more time and money.
Another objective of the present invention is to provide the enzyme-free glucose detection chip, which can reacting with the glucose for generating the energy by itself, so that the enzyme-free glucose detection chip can be working without provided an exterior power.
Moreover, it can detect the blood glucose directly in the neutral environment, the enzyme-free glucose detection chip of this invention does not only be used for detecting a blood sample, but also can be implanted into a subject's body for continuously reacting and detecting the blood sugar level of the subject.
Another objective of the present invention is to provide the enzyme-free glucose detection chip, which can directly and accurately detect glucose concentration in the neutral environment without glucose oxidase, so that an error caused by deterioration of an enzyme of a test strip in conventional blood sugar detection can be reduced.
Another objective of the present invention is to provide a method for massively preparing enzyme-free glucose detection chips, which can achieve the efficacy of stable quality, a simplified manufacturing procedure, and a reduced cost.
To achieve the foregoing objective, disclosed in the present invention is an enzyme-free glucose detection chip for detecting blood sugar level of a blood directly in a neutral environment, the enzyme-free glucose detection chip.
Furthermore, the enzyme-free glucose detection chip includes: a substrate; a detection portion, disposed on an end surface of the substrate; a plurality of protrusions, disposed at the detection portion; a conductive layer, disposed on a surface of the substrate having the protrusions; and a plurality of gold nanoparticles, dispersed on surfaces of the protrusions; wherein the conductive layer is made by mixing gold and platinum in a predeterminate ratio.
In the embodiments of the invention, the conductive layer is made by mixing gold and platinum in predeterminate ratio (mol/v) of platinum to gold is 1:2 to 4:1, for example, the predeterminate ratio (mol/v) of platinum to gold may be 1:1 2:1, 3:1 or 4:1.
In one embodiment of the invention, the blood is from a subject, such as a tube of blood sample. The PH value of the blood is neutral, about 7.3-7.4, and the blood can directly react with the enzyme-free glucose detection chip without adjusting PH value of the blood.
In one embodiment of the invention, the enzyme-free glucose detection chip is implanted into a subject's body for detecting the blood sugar level of the blood.
In another embodiment of the invention, the enzyme-free glucose detection chip further including a power generation portion made by alloy of gold and platinum.
Preferably, each protrusion is semispherical.
Preferably, each protrusion is columnar.
Preferably, each protrusion has a micrometer-level size.
Preferably, each protrusion has a diameter between 1 micrometer and 20 micrometers. For example, each protrusion has a diameter of 1 micrometer, 2 micrometers, 5 micrometers, 10 micrometers, 12 micrometers, 15 micrometers or 20 micrometers.
Preferably, each gold nanoparticle has a diameter between 2 nanometers and 100 nanometers. For example, each gold nanoparticle has a diameter of 2 nanometers, 4 nanometers, 6 nanometers, 8 nanometers, 10 nanometers, 20 nanometers, 30 nanometers, 40 nanometers, 50 nanometers, 60 nanometers, 70 nanometers, 80 nanometers, 90 nanometers or 100 nanometers.
Moreover, disclosed in the present invention is a method for massively preparing the foregoing enzyme-free glucose detection chips, wherein the method includes the following steps:
step a: taking a base material, and coating a surface of the base material with a photoresist coating;
step b: treating the base material by using a photolithography technology, so that the base material includes a plurality of detection portions, and each detection portion has a photoresist array;
step c: sputtering a film made by mixing gold and platinum on a surface of the base material having the photoresist array, wherein the ratio (mol/v) of platinum to gold is 1:2 to 4:1;
step d: cutting the base material into a plurality of substrates, where each substrate includes a detection portion;
step e: evenly dispersing gold nanoparticles on surfaces of the photoresist arrays; and
step f: obtaining a massive quantity of enzyme-free glucose detection chips.
Preferably, the method further includes a thermal melting step between step b and step c: deforming the photoresist array with a temperature higher than a glass-transition temperature of a photoresist.
Preferably, the method further includes a packaging step between step e and step f: covering a region other than the detection portion on the substrate with a packaging layer.
Preferably, the method further includes a packaging step between step e and step f: covering a region other than the detection portion on the substrate with a packaging layer.
Disclosed in the present invention an enzyme-free glucose detection chip, including: a substrate; a detection portion, disposed on an end surface of the substrate; a plurality of protrusions, evenly distributed at the detection portion; a conductive layer, disposed on a surface of the substrate having the protrusions; and a plurality of gold nanoparticles, evenly distributed on surfaces of the protrusions; wherein the characterized in that the conductive layer is made by mixing gold and platinum and the ratio (mol/v) of platinum to gold is 1:2 to 4:1. Therefore, the enzyme-free glucose detection chip can detect the blood sugar level of a blood directly in a neutral environment.
The blood of this invention may be a blood sample isolated from an animal, such as human, or mean a blood tissue of a subject. That means the enzyme-free glucose detection chip can react and detect the blood sugar value of the blood in vivo or in vitro.
In the enzyme-free glucose detection chip disclosed in the present invention, the conductive layer coating on the surface of each protrusion to make the protrusions be used as electrodes for directly detecting the current or/and potential value when the PH value of the blood is neutral to react with the enzyme-free glucose detection chip. The gold nanoparticles can directly react with glucose without any glucose oxidase or/and any medium.
The enzyme-free glucose detection chip disclosed in the present invention is prepared through photolithography, a photoresist thermal melting method, and a step of sputtering a gold film.
First, through photolithography, a photoresist array is provided on the substrate. Subsequently, the photoresist thermal melting method is performed, where the photoresist array is heated and softened. Next, the step of sputtering a gold film is performed to provide a gold nano-film on the substrate. Subsequently, gold nanoparticles are disposed on surfaces of the protrusions having the gold film. Therefore, the enzyme-free glucose detection chip disclosed in the present invention can be obtained.
When the foregoing preparation method is applied to a base material having a large size, a plurality of enzyme-free glucose detection chips can be fabricated at the same time on the base material. That is, the base material may be cut into a plurality of substrates having suitable sizes, and each substrate has one detection portion.
Referring to
(I) Cleaning a Silicon Chip and a Photoresist Coating
A substrate (20) formed of a silicon chip having a predetermined size is taken, sequentially cleaned in acetone, alcohol, and deionized water with an ultrasound wave, and blown with nitrogen gas, and residual moisture is removed with a heating plate.
First, the substrate (20) is coated with hexamethyldisilane (HMDS), so as to increase the adhesion between a surface of the substrate and a photoresist coating. Next, the surface of the substrate (20) is coated with a photoresist through spin coating, forming a photoresist layer (30).
In an embodiment of the present invention, the photoresist is an AZ1518 positive photoresist. Spin coating parameters used for the AZ1518 positive photoresist are as follows: a spinning speed at a first level is 500 rpm, and a spinning time is 10 seconds; a spinning speed at a second level is 1500 rpm, and a spinning time is 40 seconds; and a coating thickness of the photoresist layer is approximately 1 μm to 10 μm, and is preferably 3 μm.
Finally, the substrate having the photoresist layer is dried in a manner such as baking.
(II) Exposure and Development
A mask aligner is used to transfer a required pattern to the photoresist layer (30) on the substrate (20). Subsequently, a 2.38% THAM development solution is used for treatment. As a result, a silicon chip having a columnar photoresist array (40) is obtained, as shown in
In an embodiment of the present invention, the model of the mask aligner is EVG620, the intensity of a light source is approximately 22 mW/cm2 (i-line), an exposure time is approximately 7.5 seconds, and a development time is approximately 50 seconds.
A development condition is confirmed with an optical microscope.
(III) Thermal Melting Step
By means of gradually increasing environmental temperature to be higher than a glass-transition temperature of the photoresist, and based on the influence of surface tension, the columnar photoresist array (40) gradually becomes a semispherical photoresist array (50) in a thermal melting process, the semispherical photoresist array (50) having a plurality of protrusions (51), as shown in
In an embodiment of the present invention, the glass-transition temperature of the AZ1518 positive photoresist is 130° C., and the environmental temperature is gradually increased to 150° C. within 5 minutes.
Moreover, in a process of fabricating the enzyme-free glucose detection chip disclosed in the present invention, the thermal melting step is to change a columnar photoresist array into a semispherical photoresist array. However, the thermal melting step is not an essential step in fabrication of the enzyme-free glucose chip, that is, if a photoresist array to be used is not semispherical, this step may be omitted.
(IV) Sputtering of a Gold Film and Deposition of Gold Nanoparticles
After the thermal melting step, a film (60) is sputtered on a surface of the substrate (20) having the semispherical photoresist array (50) through a direct-current sputtering method, and then the gold nanoparticles (61) are evenly disposed on surfaces of the semispherical photoresist arrays, so as to obtain the enzyme-free glucose detection chip disclosed in the present invention, as shown in
In an embodiment of the present invention, a gold film layer is sputtered on the substrate with a direct-current sputtering machine. Sputtering conditions are as follows: A pressure is 0.08 millibar, a current is 30 milliampere, and a treatment time is 135 seconds. To ensure the evenness of the sputtered gold film, a sample is usually heated to 120° C. at a heating rate of 5° C./minute, the temperature is kept for approximately 80 minutes, and eventually the sample is cooled to room temperature.
Furthermore, to ensure the consistency of a sensing region, a packaging step also needs to be added. The packaging step can be performed before or after gold nanoparticles are deposited.
In an embodiment of the present invention, packaging is performed by using a screen printing technology. In particular, a base material is taken; the base material is treated according to the photolithography, the photoresist thermal melting method, and the step of sputtering of the film, and the like in the foregoing embodiment; the base material is then cut into a plurality of substrates, where each substrate has a detection portion. The cut base material is fixed by an adhesive tape. Subsequently, a screen plate having a certain pattern is aligned with the base material. After ink is applied so that the ink covers a region other than a sensing portion, the screen plate is removed. After the ink is dried, the cut substrates are then removed one by one from the adhesive tape. Then, a subsequent step such as deposition of gold nanoparticles is performed.
In an embodiment of the present invention, a conductive silver wire is first disposed on a glass slide and used as a lead. A sealing film having a predetermined size and having a hole is then bonded to the enzyme-free glucose detection chip, where the hole on the sealing film corresponds to the detection portion, and the sealing film is used to cover a block of a non-detection portion on the enzyme-free glucose detection chip and the glass slide.
In an embodiment of the present invention, after sputtering of the gold film layer is completed, the surfaces of the protrusions are modified with a molecular layer. For example, the surfaces of the protrusions are modified with an APTMS molecule solution.
The gold nanoparticles disclosed in the present invention are prepared by using a technology belonging to the technical field of the present invention and well known by a person of ordinary skill. For detailed technical content, reference may be made to I.-C. Ni, S.-C. Yang, C.-W. Jiang, C.-S. Luo, W. Kuo, K.-J. Lin, et al., Formation mechanism, patterning, and physical properties of gold-nanoparticle films assembled by an interaction-controlled centrifugal method, The Journal of Physical Chemistry C, 116(2012) 8095-101. Details are not described herein.
Referring to
In an embodiment of the present invention, if the protrusions are not arranged in a hexagonal shape, efficacy of the present invention can also be achieved.
In addition, in an embodiment disclosed in the present invention, a size of the base material and a size of the detection portion can be changed according to a manufacturing requirement. For example, a 6-inch silicon chip may be used as the base material, and preferably 40 detection portions are disposed on the 6-inch chip.
In another embodiment of this invention, the enzyme-free glucose detection chip further includes a power generation portion (25) made by alloy of gold and platinum that can use the glucose of the blood tissue as fuel to generate the electricity by oxidation reaction, so that the enzyme-free glucose detection chip can be implanted into the blood tissue of a subject without the exterior power. For example, the structure of the enzyme-free glucose detection chip is shown as
The structure and performance of the enzyme-free glucose detection chip disclosed in the present invention are described below through several examples with reference to the drawings. In an example below, where an SP-150 potentiostat (Bio-Logic, USA) is used as an electrochemical detection instrument.
Referring to
Referring to
In this example, an actual sensing region of the protrusions of the enzyme-free glucose detection chip disclosed in the present invention is estimated through the cyclic voltammetry in a 0.1M phosphate buffer solution (the ph value is 7.0) at a scan rate of 50 mV·s−1. The result is shown in
Referring to
Moreover, at different scan rates: 25, 50, 75, 100, 150, 200, 250, 300, 350, and 400 mV·s−1, in a 0.1 M sodium hydroxide solution containing 5.56 mM of glucose electrolytes, the protrusions disclosed in the present invention are observed through cyclic voltammetry. The result is shown in
i
p=2.69×105×n3/2×A×C×D1/2×V1/2
where ip represents the value of a peak current (A); n represents the number of electrons appearing in a half reaction for redox electron pairs; A is the area (square centimeter) of an electrode; C is the concentration (mol/cm3) of an analyte; and D is a diffusion rate (V/s) of the analyte. Suppose A, C, and D are all fixed, ip is directly proportional to a square root of the scan rate.
A linear relationship between the peak current and the scan rate of protrusions disclosed in the present invention is shown in
Through cyclic voltammetry, at a scan rate of 50 mV·s−1, on condition that a 0.1 M sodium hydroxide solution contains different concentration of glucose: 0, 0.06, 0.28, 0.56, 1.39, 2.78, 4.16, 5.56, 6.94, 8.32, 9.71, 11.10, and 13.89 mM, a cyclic voltammogram shown in
Moreover, 1 mM glucose is continuously added to the enzyme-free glucose detection chip disclosed in the present invention, and a current analysis method is used to perform analysis. The result is shown in
As can be seen from the result in
As can be seen according to the foregoing result, the high sensitivity of the enzyme-free glucose detection chip disclosed in the present invention is due to a relatively large effective sensing area of the enzyme-free glucose detection chip, which can oxidize a significant amount of glucose.
Other substances such as ascorbic acid in human blood may interfere with the performance of a glucose detection instrument. The reason is that in a normal human body, the glucose concentration (3 mM to 8 mM) is much higher than the concentration (˜0.1 mM) of the interfering substance. Therefore, the selectivity of the enzyme-free glucose detection chip disclosed in the present invention can be detected by reducing the concentration ratio of the glucose to the ascorbic acid to 10.
1 mM of glucose, 0.1 mM of ascorbic acid, and a 0.1 M of sodium hydroxide solution containing 1 mM of glucose are sequentially injected onto the enzyme-free glucose detection chip disclosed in the present invention in a condition of an operable potential of 0.1 V, to perform detection. The result is shown in
A 0.1 M sodium hydroxide solution containing 5.56 mM of glucose is used as an electrolyte. The stability of the enzyme-free glucose detection chip disclosed in the present invention is detected cyclically through 20 times of cyclic voltammetry. The result is shown in
Because the electrolyte is not stirred, the oxidization reaction of glucose is the most intense and the most rapid during the first time of scan. Therefore, a wave peak obtained at the first time of cyclic voltammetry scan is higher than wave peaks obtained in subsequent scans. After the first time of scan, the glucose near the surface of the electrode (that is, the protrusion) is reacted and consumed, so that reactions observed in subsequent scans are reduced. However, after the second time of scan, a wave peak current changes very slightly, because the glucose is continuously diffused to the surface of the electrode, and a diffusion speed and a reaction speed are nearly the same, so that reactions change slightly in subsequent scans. The result shows that, the enzyme-free glucose detection chip disclosed in the present invention has high stability.
In addition, after the enzyme-free glucose detection chip disclosed in the present invention is stored in air at room temperature for two months, the detection performance of the enzyme-free glucose detection chip still remains unchanged. In other words, the enzyme-free glucose detection chip disclosed in the present invention can be stored easily, and is not deteriorated or modified under the influence of an external environmental factor, thereby completely overcoming the disadvantage that a conventional glucose detection test strip is deteriorated because of an environmental factor.
Other enzyme-free glucose sensors found in the documents are shown in Table 1 below:
The sensitivity, limits of detection (LOD), and linear ranges of the foregoing enzyme-free glucose detectors numbered 1 to 7 and the enzyme-free glucose detection chip disclosed in the present invention are compared, and the result is shown in Table 2 below.
0.4-10.7
0.2-13.2
10.-18.0
As can be seen from the result in Table 2, the stability, sensitivity, limits of detection, and linear ranges of the enzyme-free glucose detection chip disclosed in the present invention are all significantly superior to those of current existing enzyme-free glucose detection tools.
Following the content of the examples 1 to 7, it provided the enzyme-free glucose detection chips of this invention to detect the glucose in the neutral environment, wherein the conductive layer of each enzyme-free glucose detection chip was made in different mixing ratio (mol/v) of platinum to gold: 1:0, 4:1, 3:1, 2:1, 1:1, 1:2. The results were shown in
According to the
As can be seen from the foregoing description, the enzyme-free glucose detection chip disclosed in the present invention has advantages of a simple fabrication process, a low cost, and easy storage.
The above examples are merely provided to describe the present invention, and any simple modification or change made to the embodiments in the specification by a person skilled in the art without departing from the spirit of the present invention should be covered by the patent scope of the claims of the present application.
Number | Date | Country | Kind |
---|---|---|---|
105102964 | Jan 2016 | TW | national |
Number | Date | Country | |
---|---|---|---|
Parent | 15414599 | Jan 2017 | US |
Child | 17033388 | US |