Patent Application
20250067658
The technical solution concerns the equipment to measure the content of liquid organic substances with other organic impurities that are only partially soluble in water, and part of them may fall out of the solution in the form of sticky gel-like or solid particles. Such substances may be water-based emulsion cleaners that dissolve oily or resinous impurities on non-mechanical parts or electronic assemblies, for example, after soldering. This solution can be applied in the technology of measuring properties of water before treatment to better quality or after treatment of polluted water. Also, it can be applied in surface treatment if water-based cleaning technologies are used, followed by rinsing in water, or deionized water, to obtain information about the rinse quality, respectively, further control of the relevant rinsing process.
Measurement of dissolved organic substances in water is a widespread method in the industry. Such measurement—known as Turbidimetry—is used to detect dissolved organic compounds, for example at the inputs of raw water to waterworks for the production of drinking water, or at the outlet of purified water from wastewater treatment stations. The devices designed for this purpose work on the principle of absorption of ultraviolet radiation when passing through a measuring cell, mostly made of quartz glass. Suppose emulsions or solid particles are present in the measured waters. In that case, their presence is measured by reflection from particles or spheres of organic liquid in the emulsion—a method known as nephelometry. These measuring devices require regular inspections and maintenance, especially cleaning the optical part—the cuvette, on the walls of which emulsion droplets may settle or the growth of algae. The problem is also bubbles of gases, which can adhere to the inner surface of the cuvette during degassing of the flowing liquid. Another problem is condensation on the outside surface of the cuvette, caused by a lower sample temperature in an environment with higher humidity, which is common in water processing plants.
There are also existing sensors for measuring small concentrations of organic on a different principle. The principle of operation of those is the measurement of conductivity, subsequent decomposition of all organic substances in the sample by V-UV radiation with a wavelength below 200 um. The decomposition product is CO2, which is subsequently measured by conductivity detected as the dissociated acid group, and its concentration corresponds to the amount of organic matter in the sample. This principle achieves excellent sensitivity but is not suitable for measuring more polluted water, which occurs in emulsion cleaning processes running with water-based cleaners. It is used only in the field of high-purity water for the production of pharmaceuticals or microelectronics chips.
The shortcomings mentioned above regarding the absorption-based method of measuring organic substances in solutions or emulsions are eliminated by equipment according to the submitted technical solution, the essence of which is that the sonotrode of the ultrasonic transducer is placed into the measuring cuvette near the inlet of the liquid sample. To the instrument body, there are attached reductions for clamping the sealed cuvette, a source of UV light with a wavelength of λ1, and a source of UV light with a wavelength of λ2. The device is equipped with a broad-spectrum photodiode for sensing the signal partially absorbed by the sample. The device is also equipped with a broad-spectrum photodiode to reference signals λ1 and λ2 so that the rays from the UV light sources can reach the reference directly without passing the cuvette. Perpendicular to the optical axis of UV light sources, a broad-spectrum photo sensor is placed to detect possible reflection from liquid particles of emulsion or solids. The cuvettes are made of UV-non-absorbing material and are exchangeable or adjustable for a different lengths of the optical path of UV radiation in the sample.
The technical solution is further explained in
An example is a device for measuring the concentration of organic substances in the water rinse during cleaning electronic assemblies on printed circuit boards from flux residues after soldering. It consists of body 11 of the device, attached to reductions 2 with a seal for mounting cuvette 3. The cuvette 3 is made from a material that does not absorb UV radiation. Cuvette 3 is exchangeable for cuvettes of a different size of the optical path of the UV beam in the sample. The measured sample of liquid flows through inlet 8 and out through outlet 5. In the body of device 11, there is a cavity for installing ultrasonic sonotrode 1. The sample stream is intensively oscillated by sonotrode 1, and while oscillating, it enters the measuring cuvette 3. The powerful ultrasonic field also extends to cuvette 3 and has two functions. It cleans the walls of transparent cuvette 3 from possible deposits of dissolved residues that fall out of the emulsion and, as insoluble in water but highly sticky, settle on the walls and transparent parts of cuvette 3. At the same time, it increases the emulsification of the sample to the maximum possible level, thus ensuring repeatable concentration reading values.
UV light sources 6, 7 with the appropriate wavelength 21, 22 illuminate the cuvette 3 with a sample. Wide-spectrum photodiode 4 senses a signal partially absorbed by the sample (Turbidimetry). The reference broad-spectrum photodiode 9, which senses the momentary intensity of UV sources, is positioned so that rays from sources 6, 7 illuminate them directly outside cuvette 3. Perpendicularly to the optical axis of the UV light sources 6, 7 and sensor 4, a broad-spectrum photo sensor 10 is placed, which senses any reflection from the liquid droplets of the emulsion or solids. (Nephelometry).
The same configuration can be used to measure raw water before processing into drinking water or treated wastewater after passing through a treatment plant. The measured liquid sample flows through inlet 8 into the cuvette 3 and through outlet 5 from the device. UV light sources 6, Z with the appropriate wavelength Al and 22 illuminate the measuring cell 3 with the sample. Cuvette 3 is made of a material that does not absorb the radiation of the corresponding wavelength. The ultrasonic field is applied to the measured sample by the sonotrode 1 directly in front of the measuring cuvette 3. In this application, the primary function of ultrasound is to clean the cuvette from the deposit of organic substances and algae growth.
Broad-spectrum photodiode 4 senses a signal partially absorbed by the sample. (Turbidimetry). The reference broad-spectrum photodiode 9 is positioned so that the rays from sources 6, 7 illuminate them directly outside the cuvette 3. Perpendicularly to the optical axis of the UV light sources 6, 7 and sensor 4, a broad-spectrum photodiode 10 is located, which senses any reflection from liquid droplets of the emulsion or solids for nephelometric measurement.
According to this technical solution, equipment for measuring organic substances in water in the form of genuine solutions or emulsions is usable in the water treatment industry—treatment of raw water to a higher quality or wastewater treatment for monitoring the quality of output water. It can be used to monitor the quality of water rinses in cleaning processes in the electrical and mechanical industries. It applies to all kinds of monitoring organic substances in water where there is a risk of dissolved impurities falling out of the solution or emulsion and deposition on the walls and optical path of the measuring device.
| Number | Date | Country | Kind |
|---|---|---|---|
| CZ2021-39284 U | Oct 2021 | CZ | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2022/059821 | 10/13/2022 | WO |
