Erythromyacin antibiotic product, use and formulation thereof

Abstract
An antibiotic product, in particular an erythromyacin, is comprised of at least three dosages forms, each of which has a different release profile, with the Cmax for the antibiotic product being reached in less than about twelve hours. In one embodiment, there is an immediate release dosage form, as well as two or more delayed release dosage forms, with each of the dosage forms having a different release profile, wherein each reaches a Cmax at different times.
Description


[0002] This invention relates to an antibiotic product, as well as the use and formulation thereof. The invention further relates to an erythromyacin antibiotic product, in particular an erythromyacin derivative or a macrolide or a ketolite (including derivatives thereof such as salts, esters, etc.); in particular Clarithromycin.


[0003] A wide variety of antibiotics have been used, and will be used, in order to combat bacterial infection. In general, such antibiotics can be administered by a repeated dosing of immediate release dosage forms, which results in poor compliance or as a controlled release formulation (slow release) at higher administered doses. The present invention is directed to providing for an improved antibiotic product.


[0004] In accordance with one aspect of the present invention, there is provided an antibiotic pharmaceutical product which is comprised of at least two, preferably at least three, antibiotic dosage forms. Such dosage forms are formulated so that each of the dosage forms has a different release profile.


[0005] In a particularly preferred embodiment, there are at least two, preferably at least three dosage forms, each of which has a different release profile and the release profile of each of the dosage forms is such that the dosage forms each start release of the antibiotic contained therein at different times after administration of the antibiotic product.


[0006] Thus, in accordance with an aspect of the present invention, there is provided a single or unitary antibiotic product that has contained therein at least two, preferably at least three antibiotic dosage forms, each of which has a different release profile, whereby the antibiotic contained in each of such dosage forms is released at different times.


[0007] In accordance with a further aspect of the invention, the antibiotic product may be comprised of at least four different dosage forms, each of which starts to release the antibiotic contained therein at different times after administration of the antibiotic product.


[0008] The antibiotic product generally does not include more than five dosage forms with different release times.


[0009] In accordance with a preferred embodiment, the antibiotic product has an overall release profile such that when administered the maximum serum concentration of the total antibiotic released from the product is reached in less than twelve hours, preferably in less than eleven hours. In an embodiment, the maximum serum concentration of the total antibiotic released from the antibiotic product is achieved no earlier than four hours after administration.


[0010] In accordance with one preferred embodiment of the invention, there are at least three dosage forms. One of the at least three dosage forms is an immediate release dosage form whereby initiation of release of the antibiotic therefrom is not substantially delayed after administration of the antibiotic product. The second and third of the at least three dosage forms is a delayed dosage form (which may be a pH sensitive or a non-pH sensitive delayed dosage form, depending on the type of antibiotic product), whereby the antibiotic released therefrom is delayed until after initiation of release of the antibiotic from the immediate release dosage form. More particularly, the antibiotic release from the second of the at least two dosage forms achieves a Cmax (maximum serum concentration in the serum) at a time after the antibiotic released from the first of the at least three dosage forms achieves a Cmax in the serum, and the antibiotic released from the third dosage form achieves a Cmax in the serum after the Cmax of antibiotic released from the second dosage form.


[0011] In one embodiment, the second of the at least two dosage forms initiates release of the antibiotic contained therein at least one hour after the first dosage form, with the initiation of the release therefrom generally occurring no more than six hours after initiation of release of antibiotic from the first dosage form of the at least three dosage forms.


[0012] In general, the immediate release dosage form produces a Cmax for the antibiotic released therefrom within from about 0.5 to about 2 hours, with the second dosage form of the at least three dosage forms producing a Cmax for the antibiotic released therefrom in no more than about four hours. In general, the Cmax for such second dosage form is achieved no earlier than two hours after administration of the antibiotic product; however, it is possible within the scope of the invention to achieve Cmax in a shorter period of time.


[0013] As hereinabove indicated, the antibiotic product may contain at least three or at least four or more different dosage forms. For example, if the antibiotic product includes a third dosage form, the antibiotic released therefrom reaches a Cmax at a time later than the Cmax is achieved for the antibiotic released from each of the first and second dosage forms. In a preferred embodiment, release of antibiotic from the third dosage form is started after initiation of release of antibiotic from both the first dosage form and the second dosage form. In one embodiment, Cmax for antibiotic release from the third dosage form is achieved within eight hours.


[0014] In another embodiment, the antibiotic product contains at least four dosage forms, with each of the at least four dosage forms having different release profiles, whereby the antibiotic release from each of the at least four different dosage forms achieves a Cmax at a different time.


[0015] As hereinabove indicated, in a preferred embodiment, irrespective of whether the antibiotic contains at least two or at least three or at least four different dosage forms each with a different release profile, Cmax for all the antibiotic released from the antibiotic product is achieved in less than twelve hours, and more generally is achieved in less than eleven hours.


[0016] In a preferred embodiment, the antibiotic product is a once a day product, whereby after administration of the antibiotic product, no further product is administered during the day; i.e., the preferred regimen is that the product is administered only once over a twenty-four hour period. Thus, in accordance with the present invention, there is a single administration of an antibiotic product with the antibiotic being released in a manner such that overall antibiotic release is effected with different release profiles in a manner such that the overall Cmax for the antibiotic product is reached in less than twelve hours. The term single administration means that the total antibiotic administered over a twenty-four hour period is administered at the same time, which can be a single tablet or capsule or two or more thereof, provided that they are administered at essentially the same time.


[0017] Applicant has found that a single dosage antibiotic product comprised of at least three antibiotic dosage forms each having a different release profile is an improvement over a single dosage antibiotic product comprised of an antibiotic dosage form having a single release profile. Each of the dosage forms of antibiotic in a pharmaceutically acceptable carrier may have one or more antibiotics and each of the dosage forms may have the same antibiotic or different antibiotics.


[0018] It is to be understood that when it is disclosed herein that a dosage form initiates release after another dosage form, such terminology means that the dosage form is designed and is intended to produce such later initiated release. It is known in the art, however, notwithstanding such design and intent, some “leakage” of antibiotic may occur. Such “leakage” is not “release” as used herein.


[0019] If at least four dosage forms are used, the fourth of the at least four dosage form may be a sustained release dosage form or a delayed release dosage form. If the fourth dosage form is a sustained release dosage form, even though Cmax of the fourth dosage form of the at least four dosage forms is reached after the Cmax of each of the other dosage forms is reached, antibiotic release from such fourth dosage form may be initiated prior to or after release from the second or third dosage form.


[0020] The antibiotic product of the present invention, as hereinabove described, may be formulated for administration by a variety of routes of administration. For example, the antibiotic product may be formulated in a way that is suitable for topical administration; administration in the eye or the ear; rectal or vaginal administration; as nose drops; by inhalation; as an injectable; or for oral administration. In a preferred embodiment, the antibiotic product is formulated in a manner such that it is suitable for oral administration.


[0021] For example, in formulating the antibiotic product for topical administration, such as by application to the skin, the at least two different dosage forms, each of which contains an antibiotic, may be formulated for topical administration by including such dosage forms in an oil-in-water emulsion, or a water-in-oil emulsion. In such a formulation, the immediate release dosage form is in the continuous phase, and the delayed release dosage form is in a discontinuous phase. The formulation may also be produced in a manner for delivery of three dosage forms as hereinabove described. For example, there may be provided an oil-in-water-in-oil emulsion, with oil being a continuous phase that contains the immediate release component, water dispersed in the oil containing a first delayed release dosage form, and oil dispersed in the water containing a third delayed release dosage form.


[0022] It is also within the scope of the invention to provide an antibiotic product in the form of a patch, which includes antibiotic dosage forms having different release profiles, as hereinabove described.


[0023] In addition, the antibiotic product may be formulated for use in the eye or ear or nose, for example, as a liquid emulsion. For example, the dosage form may be coated with a hydrophobic polymer whereby a dosage form is in the oil phase of the emulsion, and a dosage form may be coated with hydrophilic polymer, whereby a dosage form is in the water phase of the emulsion.


[0024] Furthermore, the antibiotic product with at least three different dosage forms with different release profiles may be formulated for rectal or vaginal administration, as known in the art. This may take the form of a cream or emulsion, or other dissolvable dosage form similar to those used for topical administration.


[0025] As a further embodiment, the antibiotic product may be formulated for use in inhalation therapy by coating the particles and micronizing the particles for inhalation.


[0026] In a preferred embodiment, the antibiotic product is formulated in a manner suitable for oral administration. Thus, for example, for oral administration, each of the dosage forms may be used as a pellet or a particle, with a pellet or particle then being formed into a unitary pharmaceutical product, for example, in a capsule, or embedded in a tablet, or suspended in a liquid for oral administration.


[0027] Alternatively, in formulating an oral delivery system, each of the dosage forms of the product may be formulated as a tablet, with each of the tablets being put into a capsule to produce a unitary antibiotic product. Thus, for example, antibiotic products may include a first dosage form in the form of a tablet that is an immediate release tablet, and may also include two or more additional tablets, each of which provides for a delayed release of the antibiotic, as hereinabove described, whereby the Cmax of the antibiotic released from each of the tablets is reached at different times, with the Cmax of the total antibiotic released from the antibiotic product being achieved in less than twelve hours.


[0028] The formulation of an antibiotic product including at least three dosage forms with different release profiles for different routes of administration is deemed to be within the skill of the art from the teachings herein. As known in the art, with respect to delayed release, the time of release can be controlled by the concentration of antibiotics in the coating and/or the thickness of the coating.


[0029] In formulating an antibiotic product in accordance with the invention, in one embodiment, the immediate release dosage form of the product generally provides from about 20% to about 50% of the total dosage of antibiotic to be delivered by the product, with such immediate release dosage forms generally providing at least 25% of the total dosage of the antibiotic to be delivered by the product. In many cases, the immediate release dosage form provides from about 20% to about 30% of the total dosage of antibiotic to be delivered by the product; however, in some cases it may be desirable to have the immediate release dosage form provide for about 45% to about 50% of the total dosage of antibiotic to be delivered by the product.


[0030] The remaining dosage forms deliver the remainder of the antibiotic. If more than one delayed release dosage form is used, in one embodiment, each of the delayed release dosage forms may provide about equal amounts of antibiotic; however, they may also be formulated so as to provide different amounts.


[0031] In accordance with the present invention, each of the dosage forms contains the same antibiotic; however, each of the dosage forms may contain more than one antibiotic.


[0032] In one embodiment, where the composition contains one immediate release component and two delayed release components, the immediate release component provides from 20% to 35% (preferably 20% to 30%), by weight, of the total antibiotic; where there is three delayed release components, the immediate release component provides from 15% to 30%, by weight, of the total antibiotic; and where there are four delayed release components, the immediate release component provides from 10% to 25%, by weight, of the total antibiotic.


[0033] With respect to the delayed release components, where there are two delayed release components, the first delayed release component (the one released earlier in time) provides from 30% to 60%, by weight, of the total antibiotic provided by the two delayed release components with the second delayed release component providing the remainder of the antibiotic.


[0034] Where there are three delayed release components, the earliest released component provides 20% to 35% by weight of the total antibiotic provided by the three delayed release components, the next in time delayed release component provides from 20% to 40%, by weight, of the antibiotic provided by the three delayed release components and the last in time providing the remainder of the antibiotic provided by the three delayed release components.


[0035] When there are four delayed release components, the earliest delayed release component provides from 15% to 30%, by weight, the next in time delayed release component provides from 15% to 30%, the next in time delayed release component provides from 20% to 35%, by weight, and the last in time delayed release component provides from 20% to 35%, by weight, in each case of the total antibiotic provided by the four delayed release components.


[0036] The Immediate Release Component


[0037] The immediate release portion of this system can be a mixture of ingredients that breaks down quickly after administration to release the antibiotic. This can take the form of either a discrete pellet or granule that is mixed in with, or compressed with, the other three components.


[0038] The materials to be added to the antibiotics for the immediate release component can be, but are not limited to, microcrystalline cellulose, corn starch, pregelatinized starch, potato starch, rice starch, sodium carboxymethyl starch, hydroxypropylcellulose, hydroxypropylmethylcellulose, hydroxyethylcellulose, ethylcellulose, chitosan, hydroxychitosan, hydroxymethylatedchitosan, cross-linked chitosan, cross-linked hydroxymethyl chitosan, maltodextrin, mannitol, sorbitol, dextrose, maltose, fructose, glucose, levulose, sucrose, polyvinylpyrrolidone (PVP), acrylic acid derivatives (Carbopol, Eudragit, etc.), polyethylene glycols, such a low molecular weight PEGs (PEG2000-10000) and high molecular weight PEGs (Polyox) with molecular weights above 20,000 daltons.


[0039] It may be useful to have these materials present in the range of 1.0 to 60% (W/W).


[0040] In addition, it may be useful to have other ingredients in this system to aid in the dissolution of the drug, or the breakdown of the component after ingestion or administration. These ingredients can be surfactants, such as sodium lauryl sulfate, sodium monoglycerate, sorbitan monooleate, sorbitan monooleate, polyoxyethylene sorbitan monooleate, glyceryl monostearate, glyceryl monooleate, glyceryl monobutyrate, one of the non-ionic surfactants such as the Pluronic line of surfactants, or any other material with surface active properties, or any combination of the above.


[0041] These materials may be present in the rate of 0.05-15% (W/W).


[0042] The non-pH Sensitive Delayed Release Component


[0043] The components in this composition are the same immediate release unit, but with additional polymers integrated into the composition, or as coatings over the pellet or granule.


[0044] Materials that can be used to obtain a delay in release suitable for this component of the invention can be, but are not limited to, polyethylene glycol (PEG) with molecular weight above 4,000 daltons (Carbowax, Polyox), waxes such as white wax or bees wax, paraffin, acrylic acid derivatives (Eudragit), propylene glycol, and ethylcellulose.


[0045] Typically these materials can be present in the range of 0.5-25% (W/W) of this component.


[0046] The pH Sensitive (Enteric) Release Component


[0047] The components in this composition are the same as the immediate release component, but with additional polymers integrated into the composition, or as coatings over the pellet or granule.


[0048] The kind of materials useful for this purpose can be, but are not limited to, cellulose acetate pthalate, Eudragit L, and other pthalate salts of cellulose derivatives.


[0049] These materials can be present in concentrations from 4-20% (W/W).


[0050] Sustained Release Component


[0051] The components in this composition are the same as the immediate release component, but with additional polymers integrated into the composition, or as coatings over the pellet or granule.


[0052] The kind of materials useful for this purpose can be, but are not limited to, ethylcellulose, hydroxypropylmethylcellulose, hydroxypropylcellulose, hydroxyethylcellulose, carboxymethylcellulose, methylcellulose, nitrocellulose, Eudragit R, and Eudragit RL, Carbopol, or polyethylene glycols with molecular weights in excess of 8,000 daltons.


[0053] These materials can be present in concentrations from 4-20% (W/W).


[0054] As hereinabove indicated, the units comprising the antibiotic composition of the present invention can be in the form of discrete pellets or particles contained in the capsule, or particles embedded in a tablet or suspended in a liquid suspension.


[0055] The antibiotic composition of the present invention may be administered, for example, by any of the following routes of administration: sublingual, transmucosal, transdermal, parenteral, etc., and preferably is administered orally. The composition includes a therapeutically effective amount of the antibiotic, which amount will vary with the antibiotic to be used, the disease or infection to be treated, and the number of times that the composition is to be delivered in a day. The composition is administered to a host in an amount effective for treating a bacterial infection.


[0056] This system will be especially useful in extending the practial therapeutic activity for antibiotics with elimination half lives of less than 20 hours and more particularly with elimination half-lives of less than 12 hours, and will be particularly useful for those drugs with half-lives of 2-10 hours. The following are examples of some antibiotics with half-lives of about 1 to 12 hours: Cefadroxil, cefazolin, cephalexin, cephalothin, cephapirin, cephacelor, cephprozil, cephadrine, cefamandole, cefonicid, ceforanide, cefuroxime, cefixime, cefoperazone, cefotaxime, cefpodoxime, ceftaxidime, ceftibuten, ceftizoxime, ceftriaxone, cefepime, cefinetazole, cefotetan, cefoxitin, loracarbef, imipenem, erythromycin (and erythromycin salts such as estolate, ethylsuccinate, gluceptate, lactobionate, stearate), azithromycin, clarithromycoin, dirithromycin, troleanomycin, penicillin V, penicillin salts, and complexes, methicillin, nafcillin, oxacillin, cloxacillin, dicloxacillin, amoxicillin, amoxicillin and clavulanate potassium, ampicillin, bacampicillin, carbenicillin indanyl sodium (and other salts of carbenicillin) mezlocillin, piperacillin, piperacillin and taxobactam, ticarcillin, ticarcillin and clavulanate potassium, clindamycin, vancomycin, novobiocin, aminosalicylic acid, capreomycin, cycloserine, ethambutol HCl and other salts, ethionamide, and isoniazid, ciprofloxacin, levofloxacin, lomefloxacin, nalidixic acid, norfioxacin, ofloxacin, sparfloxacin, sulfacytine, suflamerazine, sulfamethazine, sulfamethixole, sulfasalazine, sulfisoxazole, sulfapyrizine, sulfadiazine, sulfinethoxazole, sulfapyridine, metronidazole, methenamine, fosfomycin, nitrofurantoin, trimethoprim, clofazimine, co-triamoxazole, pentamidine, and trimetrexate.


[0057] The invention will be further described with respect to the following examples; however, the scope of the invention is not limited thereby. All percentages in this specification, unless otherwise specified, are by weight.






EXAMPLES

[0058] Immediate Release Component


[0059] Formulate the composition by mixing the ingredients in a suitable pharmaceutical mixer or granulator such as a planetary mixer, high-shear granulator, fluid bed granulator, or extruder, in the presence of water or other solvent, or in a dry blend. If water or other solvent was used, dry the blend in a suitable pharmaceutical drier, such as a vacuum over or forced-air oven. The product may be sieved or granulated, and compressed using a suitable tablet press, such as a rotary tablet press.
1IngredientConc. (% W/W)Example 1:Amoxicillin65% (W/W)Microcrystalline cellulose20Povidone10Croscarmellose sodium 5Example 2:Amoxicillin55% (W/W)Microcrystalline cellulose25Povidone10Croscarmellose sodium10Example 3:Amoxicillin65% (W/W)Microcrystalline cellulose20Hydroxypropylcellulose10Croscarmellose sodium 5Example 4:Amoxicillin75% (W/W)Polyethylene glycol 400010Polyethylene glycol 200010Hydroxypropylcellulose 5Example 5:Amoxicillin75% (W/W)Polyethylene glycol 800020Polyvinylpyrrolidone 5Example 6:Clarithromycin65% (W/W)Microcrystalline cellulose20Hydroxypropylcellulose10Croscarmellose sodium 5Example 7:Clarithromycin75% (W/W)Microcrystalline cellulose15Hydroxypropylcellulose 5Croscarmellose sodium 5Example 8:Clarithromycin75% (W/W)Polyethylene glycol 400010Polyethylene glycol 200010Hydroxypropylcellulose 5Example 9:Clarithromycin75% (W/W)Polyethylene glycol 800020Polyvinylpyrrolidone 5Example 10:Ciprofloxacin65% (W/W)Microcrystalline cellulose20Hydroxypropylcellulose10Croscarmellose sodium 5Example 11:Ciprofloxacin75% (W/W)Microcrystalline cellulose15Hydroxypropylcellulose 5Croscarmellose sodium 5Example 12:Ciprofloxacin75% (W/W)Polyethylene glycol 400010Polytheylene glycol 200010Hydroxypropylcellulose 5Example 13:Cirpofloxacin75% (W/W)Polyethylene glycol 800020Polyvinylpyrrolidone 5Example 14:Ceftibuten75% (W/W)Polyethylene glycol 400010Polyethylene glycol 200010Hydroxypropylcellulose 5Example 15:Ceftibuten75% (W/W)Polyethylene Glycol 400020Polyvinylpyrrolidone 5


[0060] non-pH Sensitive Delayed Release Component


[0061] Formulate the composition by mixing the ingredients in a suitable pharmaceutical mixer or granulator such as a planetary mixer, high-shear granulator, fluid bed granulator, or extruder, in the presence of water or other solvent, or in a hot melt process. If water or other solvent was used, dry the blend in a suitable pharmaceutical drier, such as a vacuum over or forced-air oven. Allow the product to cool, the product may be sieved or granulated, and compressed using a suitable tablet press, such as a rotary tablet press.
2IngredientConc. (% W/W)Example 16:Amoxicillin65% (W/W)Microcrystalline cellulose20Polyox10Croscarmellose sodium 5Example 17:Amoxicillin55% (W/W)Microcrystalline cellulose25Polyox10Glyceryl monooleate10Example 18:Amoxicillin65% (W/W)Polyox20Hydroxypropylcellulose10Croscarmellose sodium 5Example 19:Amoxicillin75% (W/W)Polyethylene glycol 400010Polyethylene glycol 200010Eudragit RL 30D 5Example 20:Amoxicillin75% (W/W)Polyethylene glycol 800020Ethylcellulose 5Example 21:Clarithromycin70% (W/W)Polyox20Hydroxypropylcellulose 5Croscarmellose sodium 5Example 22:Clarithromycin75% (W/W)Polyox15Hydroxypropylcellulose 5Ethylcellulose 5Example 23:Clarithromycin75% (W/W)Polyethylene glycol 400010Polyethylene glycol 200010Eudragit RL 30D 5Example 24:Clarithromycin80% (W/W)Polyethylene glycol 800010Polyvinylpyrrolidone 5Eudgragit R 30D 5Example 25:Ciprofloxacin65% (W/W)Polyethylene glycol 400020Hydroxypropylcellulose10Eudragit RL 30D 5Example 26:Ciprofloxacin75% (W/W)Microcrystalline cellulose15Hydroxypropylcellulose 5Ethylcellulose 5Example 27:Ciprofloxacin80% (W/W)Polyethylene glycol 400010Polyethylene glycol 2000 5Eudgragit RL 30D 5Example 28:Ciprofloxacin75% (W/W)Polyethylene glycol 800020Ethylcellulose 5Example 29:Ceftibuten75% (W/W)Polyethylene glycol 400010Polyethylene glycol 200010Eudragit RL 30D 5Example 30:Ceftibuten75% (W/W)Polyethylene glycol 800020Ethylcellulose 5


[0062] Enteric Release Component


[0063] Formulate the ingredients by mixing the ingredients in a suitable pharmaceutical mixer or granulator such as a planetary mixer, high-shear granulator, fluid bed granulator, or extruder, in the presence of water or other solvent, or in a hot melt process. If water or other solvent was used, dry the blend in a suitable pharmaceutical drier, such as a vacuum over or forced-air oven. Allow the product to cool, the product may be sieved or granulated, and compressed using a suitable tablet press, such as a rotary tablet press.
3IngredientConc. (% W/W)Example 31:Amoxicillin65% (W/W)Microcrystalline cellulose20Cellulose Acetate Pthalate15Example 32:Amoxicillin55% (W/W)Microcrystalline cellulose25Cellulose Acetate Pthalate10Hydroxypropylmethylcellulose10Example 33:Amoxicillin65% (W/W)Polyox20Hydroxypropylcellulose pthalate10Eudragit L30D 5Example 34:Amoxicillin75% (W/W)Polyethylene glycol 200010Eudragit L30D10Eudragit RL 30D 5Example 35:Amoxicillin40% (W/W)Microcrystalline Cellulose40Cellulose Acetate Pthalate10Example 36:Clarithromycin70% (W/W)Hydroxypropylcellulose pthalate15Croscarmellose sodium10Example 37:Clarithromycin70% (W/W)Eudragit E30D15Hydroxypropylcellulose10Ethylcellulose 5Example 38:Clarithromycin75% (W/W)Polyethylene glycol 200010Eudragit E 30D15Example 39:Clarithromycin40% (W/W)Lactose50Eudgragit L 30D10Example 40:Ciprofloxacin65% (W/W)Microcrystalline Cellulose20Eudragit L 30D10Example 41:Ciprofloxacin75% (W/W)Microcrystalline Cellulose15Hydroxypropylcellulose pthalate10Example 42:Ciprofloxacin80% (W/W)Lactose10Eudgragit L 30D10Example 43:Ciprofloxacin70% (W/W)Polyethylene glycol 400020Cellulose acetate pthalate10Example 44:Ceftibuten60% (W/W)Polyethylene glycol 200010Lactose20Eudragit L 30D10Example 45:Ceftibuten70% (W/W)Microcrystalline cellulose20Cellulose acetate pthalate10


[0064] Sustained Release Component


[0065] Formulate the composition by mixing the ingredients in a suitable pharmaceutical mixer or granulator such as a planetary mixer, high-shear granulator, fluid bed granulator, or extruder, in the presence of water or other solvent, or in a hot melt process. If water or other solvent was used, dry the blend in a suitable pharmaceutical drier, such as a vacuum over or forced-air oven. Allow the product to cool, the product may be sieved or granulated, and compressed using a suitable tablet press, such as a rotary tablet press.
4IngredientConc. (% W/W)Example 46:Amoxicillin65% (W/W)Ethylcellulose20Polyox10Hydroxypropylmethylcellulose 5Example 47:Amoxicillin55% (W/W)Lactose25Polyox10Glyceryl monooleate10Example 48:Amoxicillin70% (W/W)Polyox20Hydroxypropylcellulose10Example 49:Clarithromycin75% (W/W)Lactose15Hydroxypropylcellulose 5Ethylcellulose 5Example 50:Clarithromycin75% (W/W)Polyethylene glycol 400010Lactose10Eudragit RL 30D 5Example 51:Clarithromycin80% (W/W)Polyethylene glycol 800010Hydroxypropylmethylcellulose 5Eudgragit RS 30D 5Example 52:Ciprofloxacin75% (W/W)Hydroxyethylcellulose10Polyethylene glycol 400010Hydroxypropylcellulose 5Example 53:Ciprofloxacin75% (W/W)Lactose10Povidone (PVP)10Polyethylene glycol 2000 5Example 54:Ceftibuten75% (W/W)Polyethylene glycol 400010Povidone (PVP)10Hydroxypropylcellulose 5Example 55:Ceftibuten75% (W/W)Lactose15Polyethylene glycol 4000 5Polyvinylpyrrolidone 5


[0066] Three Pulses



Example 56.

[0067] 1. Metronidazole Matrix Pellet Formulation and Preparation Procedure (Immediate Release)


[0068] A. Pellet Formulation


[0069] The composition of the metronidazole matrix pellets provided in Table 1.
5TABLE 1Composition of Metronidazole PelletsComponentPercentage (%)Metronidazole50Avicel PH 10120Lactose20PVP K29/32*10Purified WaterTotal100*PVP K29/32 was added as a 20% w/w aqueous solution during wet massing.


[0070] B. Preparation Procedure for Metronidazole Matrix Pellets


[0071] 1.2.1 Blend metronidazole and Avicel® PH101 using a Robot Coupe high shear granulator.


[0072] 1.2.2 Add 20% Povidone K29/32 binder solution slowly into the powder blend under continuous mixing.


[0073] 1.2.3 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator was 1.0 mm.


[0074] 1.2.4 Spheronize the extrudate using a Model SPH20 Caleva Spheronizer.


[0075] 1.2.5 Dry the spheronized pellets at 50° C. overnight.


[0076] 1.2.6 Pellets between 16 and 30 Mesh were collected for further processing.


[0077] 1.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion


[0078] A. Dispersion Formulation


[0079] The composition of the aqueous Eudragit L30D-55 dispersion applied to the metronidazole matrix pellets is provided below in Table 2.
6TABLE 2Eudragit ® L 30 D-55 Aqueous Coating DispersionComponentPercentage (%)Eudragit ® L 30 D-5555.0Triethyl Citrate1.6Talc8.0Purified Water37.4Solids Content25.5Polymer Content15.9


[0080] B. Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion


[0081] 1.3.1 Suspend triethyl citrate and talc in deionized water.


[0082] 1.3.2 The TEC/talc suspension is then homogenized using a PowerGen 700 high shear mixer.


[0083] 1.3.3 Add the TEC/talc suspension slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.


[0084] 1.3.4 Allow the coating dispersion to stir for one hour prior to application onto the metronidazole matrix pellets.


[0085] 1.4 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion


[0086] A. Dispersion Formulation


[0087] The composition of the aqueous Eudragit® S 100 dispersion applied to the metronidazole matrix pellets is provided below in Table 3.
7TABLE 3Eudragit ® S 100 Aqueous Coating DispersionComponentPercentage (%)Part AEudragit ® S 10012.01 N Ammonium Hydroxide6.1Triethyl Citrate6.0Purified Water65.9Part BTalc2.0Purified Water8.0Solid Content20.0Polymer Content12.0


[0088] B. Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion


[0089] Part I:


[0090] (i) Dispense Eudragit® S 100 powder in deionized water with stirring.


[0091] (ii) Add ammonium hydroxide solution drop-wise into the dispersion with stirring.


[0092] (iii) Allow the partially neutralized dispersion to stir for 60 minutes.


[0093] (iv) Add triethyl citrate drop-wise into the dispersion with stirring. Stir for about 2 hours prior to the addition of Part B.


[0094] Part II:


[0095] (i) Disperse talc in the required amount of water


[0096] (ii) Homogenize the dispersion using a PowerGen 700D high shear mixer.


[0097] (iii) Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.


[0098] 1.5 Coating Conditions for the Application of Aqueous Coating Dispersions


[0099] The following coating parameters were used to coat matrix pellets with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coating.
8Coating EquipmentSTREA 1 ™ Table Top LaboratoryFluid Bed CoaterSpray nozzle diameter1.0 mmMaterial Charge300 gramInlet Air Temperature40 to 45° C.Outlet Air Temperature30 to 33° C.Atomization Air Pressure1.8 BarPump Rate2 gram per minute


[0100] (i) Coat matrix pellets with L30 D-55 dispersion such that you apply 12% coat weight gain to the pellets.


[0101] (ii) Coat matrix pellets with S100 dispersion such that you apply 20% coat weight gain to the pellets.


[0102] 1.6 Encapsulation of the Metronidazole Pellets


[0103] Pellets are filled into size 00 hard gelatin capsules at a ratio of 30%: 30%: 40%:


[0104] Immediate-release matrix pellets uncoated, L30 D-55 coated pellets and S100 coated pellets respectively.


[0105] The capsule is filled with the three different pellets to achieve a total dose of 375 mg/capsule.


[0106] Three Pulses



Example 57

[0107] Amoxicillin Pellet Formulation and Preparation Procedure


[0108] 57.1 Pellet Formulations for Subsequent Coating


[0109] The composition of the Amoxicillin trihydrate matrix pellets provided in Table 4.
9TABLE 4Composition of Amoxicillin Matrix PelletsComponentPercentage (%)Amoxicillin Trihydrate powder92Avicel PH 1017.0Hydroxypropyl methylcellulose, NF*1.0Total100*Hydroxypropyl methylcellulose was added as a 2.9% w/w aqueous solution during wet massing.


[0110] 57.2 Preparation Procedure for Amoxicillin Matrix Pellets


[0111] 57.2.1 Blend Amoxicillin and Avicel® PH 101 using a low shear blender.


[0112] 57.2.2 Add the hydroxypropyl methylcellulose binder solution slowly into the powder blend under continuous mixing.


[0113] 57.2.3 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator is 0.8 mm.


[0114] 57.2.4 Spheronize the extrudate using a QJ-230 Spheronizer using a small cross section plate.


[0115] 57.2.5 Dry the spheronized pellets at 60° C. using a fluid bed dryer until the exhaust temperature reaches 40° C.


[0116] 57.2.6 Pellets between 20 and 40 Mesh were collected for further processing.


[0117] 57.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion


[0118] 57.3.1 Dispersion Formulation


[0119] The composition of the aqueous Eudragit L30D-55 dispersion applied to the amoxicillin matrix pellets is provided below in Table 5.
10TABLE 5Eudragit ® L 30 D-55 Aqueous Coating DispersionComponentPercentage (%)Eudragit ® L 30 D-5541.6Triethyl Citrate2.5Talc5.0Purified Water50.9Solids Content20.0Polymer Content12.5


[0120] 57.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion


[0121] 57.4.1 Suspend triethyl citrate and talc in deionized water.


[0122] 57.4.2 The TEC/talc suspension is mixed using laboratory mixer.


[0123] 57.4.3 Add the TEC/talc suspension from slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.


[0124] 57.4.4 Allow the coating dispersion to stir for one hour prior to application onto the amoxicillin matrix pellets.


[0125] 57.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion


[0126] 57.5.1 Dispersion Formulation


[0127] The composition of the aqueous Eudragit® S 100 dispersion applied to the Amoxicillin matrix pellets is provided below in Table 6.
11TABLE 6Eudragit ® S 100 Aqueous Coating DispersionComponentPercentage (%)Part AEudragit ® S 10010.01 N Ammonium Hydroxide5.1Triethyl Citrate5.0Water64.9Part BTalc5.0Water10.0Solid Content25.0Polymer Content10.0


[0128] 57.6 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion


[0129] Part A:


[0130] 57.6.1 Dispense Eudragit® S 100 powder in deionized water with stirring.


[0131] 57.6.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.


[0132] 57.6.3 Allow the partially neutralized dispersion to stir for 60 minutes.


[0133] 57.6.4 Add triethyl citrate drop-wise into the dispersion with stirring and let stir overnight prior to the addition of Part B.


[0134] Part B:


[0135] 57.6.5 Disperse talc in the required amount of water


[0136] 57.6.6 Stir the dispersion using an overhead laboratory mixer.


[0137] 57.6.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.


[0138] 57.7 Coating Conditions for the Application of Aqueous Coating Dispersions


[0139] The following coating parameters were used for both the Eudragit® L 30 D-55 and Eudragit®S 100 aqueous film coating processes.
12Coating EquipmentSTREA 1 ™ Table TopLaboratory Fluid Bed CoaterSpray nozzle diameter1.0 mmMaterial Charge300 gramInlet Air Temperature40 to 45° C.Outlet Air Temperature30 to 33° C.Atomization Air Pressure1.8 BarPump Rate2-6 gram per minute


[0140] 57.7.1 Coat matrix pellets with L30 D-55 dispersion such that you apply 20% coat weight gain to the pellets.


[0141] 57.7.2 Coat matrix pellets with S100 dispersion such that you apply 37% coat weight gain to the pellets.


[0142] 57.8 Preparation of Amoxicillin Granulation (Immediate Release Component) for Tabletting
13TABLE 7Composition of Amoxicillin GranulationComponentPercentage (%)Amoxicillin Trihydrate powder92  Avicel PH 1017.0Hydroxypropyl methylcellulose, NF*1.0Total100   *Hydroxypropyl methylcellulose was added as a 2.9% w/w aqueous solution during wet massing.


[0143] 57.8.1 Blend Amoxicillin and Avicel® PH 101 using a low shear blender.


[0144] 57.8.2 Add the hydroxypropyl methylcellulose binder solution slowly into the powder blend under continuous mixing.


[0145] 57.8.3 Dry the granulation at 60° C. using a fluid bed dryer until the exhaust temperature reaches 40° C.


[0146] 57.8.4 Granules between 20 and 40 Mesh are collected for further processing.


[0147] 57.9 Tabletting of the Amoxicillin Pellets
14TABLE 8Composition of Amoxicillin TabletsComponentPercentage (%)Amoxicillin granules32.5Avicel PH 2005.0Amoxicillin L30D-55 coated pellets30Amoxicillin S100 coated pellets30Colloidal silicon dioxide1.5Magnesium stearate1.0Total100


[0148] 57.9.1 Blend the Amoxicillin granules, Avicel PH-200 , Amoxicillin pellets and colloidal silicon dioxide for 15 minutes in a tumble blender.


[0149] 57.9.2 Add the magnesium stearate to the blender, and blend for 5 minutes.


[0150] 57.9.3 Compress the blend on a rotary tablet press.


[0151] 57.9.4 The fill weight should be adjusted to achieve a 500 mg dose tablet.


[0152] Three Pulses



Example 58

[0153] Clarithromycin Pellet Formulation and Preparation Procedure


[0154] 58.1 Pellet Formulation


[0155] The composition of the clarithromycin matrix pellets provided in Table 1.
15TABLE 9Composition of Clarithromycin PelletsComponentPercentage (%)Clarithromycin50.6Lactose monohydrate, spray dried32.1Silicified microcrystalline cellulose14.6Polyoxyl 35 Castor Oil*1.7Hydroxypropyl methylcellulose*1.0Total100*Hydroxypropyl methylcellulose and Polyoxyl 35 were added as an 8.7% w/w aqueous solution during wet massing.


[0156] 58.2 Preparation Procedure for Clarithromycin Matrix Pellets


[0157] 58.2.1 Blend clarithromycin, silicified microcrystalline cellulose and lactose monohydrate using a Robot Coupe high shear granulator.


[0158] 58.2.2 Prepare the binder solution by adding the Polyoxyl to the purified water while stirring. After that is mixed, slowly add the hydroxypropyl methylcellulose and continue to stir until a solution is achieved.


[0159] 58.2.3 Add binder solution slowly into the powder blend under continuous mixing.


[0160] 58.2.4 Granulate the powders in the high shear granulator with the binder solution.


[0161] 58.2.5 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator was 1.2 mm.


[0162] 58.2.6 Spheronize the extrudate using a Model SPH20 Caleva Spheronizer.


[0163] 58.2.7 Dry the spheronized pellets at 50° C. overnight.


[0164] 58.2.8 Pellets between 18 and 30 Mesh were collected for further processing.


[0165] 58.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion


[0166] 58.3.1 Dispersion Formulation


[0167] The composition of the aqueous Eudragit L30D-55 dispersion applied to the clarithromycin matrix pellets is provided below in Table 10.
16TABLE 10Eudragit ® L 30 D-55 Aqueous Coating DispersionComponentPercentage (%)Eudragit ® L 30 D-5540.4Triethyl Citrate1.8Talc6.1Water51.7Solids Content20.0Polymer Content12.1


[0168] 58.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion


[0169] 58.4.1 Suspend triethyl citrate and talc in deionized water.


[0170] 58.4.2 The TEC/talc suspension is then homogenized using a PowerGen 700 high shear mixer.


[0171] 58.4.3 Add the suspension from 4.2.2 slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.


[0172] 58.4.4 Allow the coating dispersion to stir for one hour prior to application onto the clarithromycin matrix pellets.


[0173] 58.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion


[0174] 58.5.1 Dispersion Formulation


[0175] The composition of the aqueous Eudragit® S 100 dispersion applied to the clarithromycin matrix pellets is provided below in Table 11.
17TABLE 11Eudragit ® S 100 Aqueous Coating DispersionComponentPercentage (%)Part AEudragit ® S 10010.01 N Ammonium Hydroxide5.1Triethyl Citrate5.0Water64.9Part BTalc5.0Water10.0Solid Content25.0Polymer Content10.0


[0176] 58.6 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion


[0177] Part A:


[0178] 58.6.1 Dispense Eudragit® S 100 powder in deionized water with stirring.


[0179] 58.6.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.


[0180] 58.6.3 Allow the partially neutralized dispersion to stir for 60 minutes


[0181] 58.6.4 Add the triethyl citrate drop-wise to the dispersion and stir for 60 minutes prior to the addition of Part B.


[0182] Part B:


[0183] 58.6.5 Disperse talc in the required amount of water


[0184] 58.6.6 Homogenize the dispersion using a PowerGen 700D high shear mixer.


[0185] 58.6.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.


[0186] 58.7 Coating Conditions for the Application of Aqueous Coating Dispersions


[0187] The following coating parameters were used for coating the matrix pellets with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coating.
18Coating EquipmentSTREA 1 ™ Table TopLaboratory Fluid Bed CoaterSpray nozzle diameter1.0 mmMaterial Charge300 gramInlet Air Temperature40 to 45° C.Outlet Air Temperature30 to 33° C.Atomization Air Pressure1.6 BarPump Rate2 gram per minute


[0188] 58.7.1 Coat matrix pellets with L30 D-55 dispersion such that you apply 20% coat weight gain to the pellets.


[0189] 58.7.2 Coat matrix pellets with S100 dispersion such that you apply 37% coat weight gain to the pellets.


[0190] 4. Capsules were filled with the uncoated pellets, the L30D-55 coated pellets and S100 coated pellets in weight percentages of 30%:30%:40%, respectively to provide 250 mg. capsules.


[0191] Four pulses



Example 59.

[0192] 1 Metronidazole Matrix Pellet Formulation and Preparation Procedure


[0193] 59.1 Pellet Formulation


[0194] The composition of the metronidazole matrix pellets provided in Table 12.
19TABLE 12Composition of Metronidazole PelletsComponentPercentage (%)Metronidazole50Avicel PH 10120Lactose20PVP K29/32*10Purified WaterTotal100*PVP K29/32 was added as a 20% w/w aqueous solution during wet massing.


[0195] 59.2 Preparation Procedure for Metronidazole Matrix Pellets


[0196] 59.2.1 Blend metronidazole and Avicel® PH 101 using a Robot Coupe high shear granulator.


[0197] 59.2.2 Add 20% Povidone K29/32 binder solution slowly into the powder blend under continuous mixing.


[0198] 59.2.3 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator was 1.0 mm.


[0199] 59.2.4 Spheronize the extrudate using a Model SPH20 Caleva Spheronizer.


[0200] 59.2.5 Dry the spheronized pellets at 50° C. overnight.


[0201] 59.2.6 Pellets between 16 and 30 Mesh were collected for further processing.


[0202] 59.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion


[0203] 59.3.1 Dispersion Formulation


[0204] The composition of the aqueous Eudragit L30D-55 dispersion applied to the metronidazole matrix pellets is provided below in Table 13.
20TABLE 13Eudragit ® L 30 D-55 Aqueous Coating DispersionComponentPercentage (%)Eudragit ® L 30 D-5555.0Triethyl Citrate1.6Talc8.0Purified Water37.4Solids Content25.5Polymer Content15.9


[0205] 59.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion


[0206] 59.4.1 Suspend triethyl citrate and talc in deionized water.


[0207] 59.4.2 The TEC/talc suspension is then homogenized using a PowerGen 700 high shear mixer.


[0208] 59.4.3 Add the TEC/talc suspension slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.


[0209] 59.4.4 Allow the coating dispersion to stir for one hour prior to application onto the metronidazole matrix pellets.


[0210] 59.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion


[0211] 59.5.1 Dispersion Formulation


[0212] The composition of the aqueous Eudragit® S 100 dispersion applied to the metronidazole matrix pellets is provided below in Table 14.
21TABLE 14Eudragit ® S 100 Aqueous Coating DispersionComponentPercentage (%)Part AEudragit ® S 10012.01 N Ammonium Hydroxide6.1Triethyl Citrate6.0Purified Water65.9Part BTalc2.0Purified Water8.0Solid Content20.0Polymer Content12.0


[0213] 59.6 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion


[0214] Part A:


[0215] 59.6.1 Dispense Eudragit® S 100 powder in deionized water with stirring.


[0216] 59.6.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.


[0217] 59.6.3 Allow the partially neutralized dispersion to stir for 60 minutes.


[0218] 59.6.4 Add triethyl citrate drop-wise into the dispersion with stirring. Stir for about 2 hours prior to the addition of Part B.


[0219] Part B:


[0220] 59.6.5 Disperse talc in the required amount of water


[0221] 59.6.6 Homogenize the dispersion using a PowerGen 700D high shear mixer.


[0222] 59.6.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.


[0223] 59.7 Coating Conditions for the Application of Aqueous Coating Dispersions


[0224] The following coating parameters were used for coating with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coatings.
22Coating EquipmentSTREA 1 ™ Table Top LaboratoryFluid Bed CoaterSpray nozzle diameter1.0 mmMaterial Charge300 gramInlet Air Temperature40 to 45° C.Outlet Air Temperature30 to 33° C.Atomization Air Pressure1.8 BarPump Rate2 gram per minute


[0225] 59.7.1 Coat matrix pellets with L30 D-55 dispersion such that you apply 12% coat weight gain to the pellets.


[0226] 59.7.2 Coat matrix pellets with L30 D-55 dispersion such that you apply 30% coat weight gain to the pellets.


[0227] 59.7.3 Coat matrix pellets with S100 dispersion such that you apply 20% coat weight gain to the pellets.


[0228] 59.8 Encapsulation of the Metronidazole Pellets


[0229] Pellets are filled into size 00 hard gelatin capsules at a ratio of 20%: 30%: 20%: 30% Immediate-release matrix pellets (uncoated), L30 D-55 coated pellets 12% weight gain, L30D-55 coated pellets 30% weight gain and S 100 coated pellets respectively. The capsule is filled with the four different pellets to achieve a total dose of 375 mg/capsule.


[0230] Four Pulses



Example 60

[0231] Amoxicillin Pellet Formulation and Preparation Procedure


[0232] 60.1 Pellet Formulations


[0233] The composition of the Amoxicillin trihydrate matrix pellets provided in Table 15.
23TABLE 15Composition of Amoxicillin Matrix PelletsComponentPercentage (%)Amoxicillin Trihydrate powder92Avicel PH 1017.0Hydroxypropyl methylcellulose, NF*1.0Total100*Hydroxypropyl methylcellulose was added as a 2.9% w/w aqueous solution during wet massing.


[0234] 60.2 Preparation Procedure for Amoxicillin Matrix Pellets


[0235] 60.2.1 Blend Amoxicillin and Avicel® PH 101 using a low shear blender.


[0236] 60.2.2 Add the hydroxypropyl methylcellulose binder solution slowly into the powder blend under continuous mixing.


[0237] 60.2.3 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator is 0.8 mm.


[0238] 60.2.4 Spheronize the extrudate using a QJ-230 Spheronizer using a small cross section plate.


[0239] 60.2.5 Dry the spheronized pellets at 60° C. using a fluid bed dryer until the exhaust temperature reaches 40° C.


[0240] 60.2.6 Pellets between 20 and 40 Mesh were collected for further processing.


[0241] 60.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion


[0242] 60.3.1 Dispersion Formulation


[0243] The composition of the aqueous Eudragit L30D-55 dispersion applied to the amoxicillin matrix pellets is provided below in Table 16.
24TABLE 16Eudragit ® L 30 D-55 Aqueous Coating DispersionComponentPercentage (%)Eudragit ® L 30 D-5541.6Triethyl Citrate2.5Talc5.0Purified Water50.9Solids Content20.0Polymer Content12.5


[0244] 60.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion


[0245] 60.4.1 Suspend triethyl citrate and talc in deionized water.


[0246] 60.4.2 The TEC/talc suspension is mixed using laboratory mixer.


[0247] 60.4.3 Add the TEC/talc suspension from slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.


[0248] 60.4.4 Allow the coating dispersion to stir for one hour prior to application onto the amoxicillin matrix pellets.


[0249] 60.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion


[0250] 60.6 Dispersion Formulation


[0251] The composition of the aqueous Eudragit® S 100 dispersion applied to the Amoxicillin matrix pellets is provided below in Table 17.
25TABLE 17Eudragit ® S 100 Aqueous Coating DispersionComponentPercentage (%)Part AEudragit ® S 10010.01 N Ammonium Hydroxide5.1Triethyl Citrate5.0Water64.9Part BTalc2.0Water10.0Solid Content25.0Polymer Content10.0


[0252] 60.7 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion


[0253] Part A:


[0254] 60.7.1 Dispense Eudragit® S 100 powder in deionized water with stirring.


[0255] 60.7.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.


[0256] 60.7.3 Allow the partially neutralized dispersion to stir for 60 minutes.


[0257] 60.7.4 Add triethyl citrate drop-wise into the dispersion with stirring and let stir overnight prior to the addition of Part B.


[0258] Part B:


[0259] 60.7.5 Disperse talc in the required amount of water


[0260] 60.7.6 Stir the dispersion using an overhead laboratory mixer.


[0261] 60.7.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.


[0262] 60.8 Preparation of Aquacoat Coating Dispersion


[0263] 60.8.1 Dispersion Formulation


[0264] The composition of the aqueous Aquacoat dispersion applied to Amoxicillin L30 D-55 coated pellets is provided below in Table 18.
26TABLE 18ComponentPercentage (%)Aquacoat ECD79.3Hydroxypropyl methylcellulose15.9Dibutyl Sebacate4.8Purified Water (300 g)


[0265] 60.8.1.1 Prepare Hydroxypropyl methylcellulose (Methocel E15) solution by dispersing in water with continuous stirring.


[0266] 60.8.1.2 Add Aquacoat and dibutyl sebacate to the dispersion with stirring and continue to stir overnight.


[0267] 60.9 Coating Conditions for the Application of Aqueous Coating Dispersions


[0268] The following coating parameters were used for coating with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coatings.
27Coating EquipmentSTREA 1 ™ Table Top LaboratoryFluid Bed CoaterSpray nozzle diameter1.0 mmMaterial Charge300 gramInlet Air Temperature40 to 45° C.Outlet Air Temperature30 to 33° C.Atomization Air Pressure1.8 BarPump Rate2-6 gram per minute


[0269] 60.9.1 Coat Amoxicillin matrix pellets with L30 D-55 dispersim to achieve a 20% coat weight gain.


[0270] 60.9.2 Coat another batch of Amoxicillin matrix pellets with L30 D-55 dispersion to achieve a 20% weight gain. Coat the L30 D-55 pellets with the Aquacoat Dispersion to achieve a 10% coat weight gain.


[0271] 60.9.3 Coat Amoxicillin matrix pellets with S100 dispersion to achieve a 37% coat weight gain.


[0272] 60.10 Preparation of Amoxicillin Granulation for tabletting
28TABLE 19Composition of Amoxicillin Granulation (Immediate Release)ComponentPercentage (%)Amoxicillin Trihydrate powder92Avicel PH 1017.0Hydroxypropyl methylcellulose, NF*1.0Total100*Hydroxypropyl methylcellulose was added as a 2.9% w/w aqueous solution during wet massing.


[0273] 60.10.1 Blend Amoxicillin and Avicel® PH 101 using a low shear blender.


[0274] 60.10.2 Add the hydroxypropyl methylcellulose binder solution slowly into the powder blend under continuous mixing.


[0275] 60.10.3 Dry the granulation at 60° C. using a fluid bed dryer until the exhaust temperature reaches 40° C.


[0276] 60.10.4 Granules between 20 and 40 Mesh are collected for further processing.


[0277] 60.11 Tabletting of the Amoxicillin Pellets
29TABLE 20Composition of Amoxicillin TabletsComponentPercentage (%)Amoxicillin granules32.5Avicel PH 2005.0Amoxicillin L30D-55 coated pellets20Amoxicillin Aquacoated pellets20Amoxicillin S100 coated pellets20Colloidal silicon dioxide1.5Magnesium stearate1.0Total100


[0278] 60.11.1 Blend the Amoxicillin granules, Avicel PH-200, Amoxicillin pellets and colloidal silicon dioxide for 15 minutes in a tumble blender.


[0279] 60.11.2 Add the magnesium stearate to the blender, and blend for 5 minutes.


[0280] 60.11.3 Compress the blend on a rotary tablet press.


[0281] 60.11.4 The fill weight should be adjusted to achieve a 500 mg dose tablet.


[0282] Four Pulses



Example 61

[0283] Clarithromycin Pellet Formulation and Preparation Procedure


[0284] 61.1 Pellet Formulation


[0285] The composition of the clarithromycin matrix pellets provided in Table 21.
30TABLE 21Composition of Clarithromycin PelletsComponentPercentage (%)Clarithromycin50.6Lactose monohydrate, spray dried32.1Silicified microcrystalline cellulose14.6Polyoxyl 35 Castor Oil*1.7Hydroxypropyl methylcellulose*1.0Total100*Hydroxypropyl methylcellulose and Polyoxyl 35 were added as an 8.7% w/w aqueous solution during wet massing.


[0286] 61.2 Preparation Procedure for Clarithromycin Matrix Pellets


[0287] 61.2.1 Blend clarithromycin, silicified microcrystalline cellulose and lactose monohydrate using a Robot Coupe high shear granulator.


[0288] 61.2.2 Prepare the binder solution by adding the Polyoxyl to the purified water while stirring. After that is mixed, slowly add the hydroxypropyl methylcellulose and continue to stir until a solution is achieved.


[0289] 61.2.3 Add binder solution slowly into the powder blend under continuous mixing.


[0290] 61.2.4 Granulate the powders in the high shear granulator with the binder solution.


[0291] 61.2.5 Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator was 1.2 mm.


[0292] 61.2.6 Spheronize the extrudate using a Model SPH20 Caleva Spheronizer.


[0293] 61.2.7 Dry the spheronized pellets at 50° C. overnight.


[0294] 61.2.8 Pellets between 18 and 30 Mesh were collected for further processing.


[0295] 61.3 Preparation of an Eudragit® L 30 D-55 Aqueous Coating Dispersion


[0296] 61.3.1 Dispersion Formulation


[0297] The composition of the aqueous Eudragit L30D-55 dispersion applied to the clarithromycin matrix pellets is provided below in Table 22.
31TABLE 22Eudragit ® L 30 D-55 Aqueous Coating DispersionComponentPercentage (%)Eudragit ® L 30 D-5540.4Triethyl Citrate1.8Talc6.1Water51.7Solids Content20.0Polymer Content12.1


[0298] 61.4 Preparation Procedure for an Eudragit® L 30 D-55 Aqueous Dispersion


[0299] 61.4.1 Suspend triethyl citrate and talc in deionized water.


[0300] 61.4.2 The TEC/talc suspension is then homogenized using a PowerGen 700 high shear mixer.


[0301] 61.4.3 Add the suspension from 4.2.2 slowly to the Eudragit® L 30 D-55 latex dispersion while stirring.


[0302] 61.4.4 Allow the coating dispersion to stir for one hour prior to application onto the clarithromycin matrix pellets.


[0303] 61.5 Preparation of an Eudragit® S 100 Aqueous Coating Dispersion


[0304] 61.5.1 Dispersion Formulation


[0305] The composition of the aqueous Eudragit® S 100 dispersion applied to the clarithromycin matrix pellets is provided below in Table 23.
32TABLE 23Eudragit ® S 100 Aqueous Coating DispersionComponentPercentage (%)Part AEudragit ® S 10010.01 N Ammonium Hydroxide5.1Triethyl Citrate5.0Water64.9Part BTalc5.0Water10.0Solid Content25.0Polymer Content10.0


[0306] 61.6 Preparation Procedure for an Eudragit® S 100 Aqueous Dispersion


[0307] Part A:


[0308] 61.6.1 Dispense Eudragit® S100 powder in deionized water with stirring.


[0309] 61.6.2 Add ammonium hydroxide solution drop-wise into the dispersion with stirring.


[0310] 61.6.3 Allow the partially neutralized dispersion to stir for 60 minutes


[0311] 61.6.4 Add the triethyl citrate drop-wise to the dispersion and stir for 60 minutes prior to the addition of Part B.


[0312] Part B:


[0313] 61.6.5 Disperse talc in the required amount of water


[0314] 61.6.6 Homogenize the dispersion using a PowerGen 700D high shear mixer.


[0315] 61.6.7 Part B is then added slowly to the polymer dispersion in Part A with a mild stirring.


[0316] 61.7 Coating Conditions for the Application of Aqueous Coating Dispersions


[0317] The following coating parameters were used for coating with each of the Eudragit® L 30 D-55 and Eudragit® S 100 aqueous film coatings.
33STREACoating Equipment1 ™ Table Top Laboratory Fluid Bed CoaterSpray nozzle diameter1.0 mmMaterial Charge300 gramInlet Air Temperature40 to 45° C.Outlet Air Temperature30 to 33° C.Atomization Air Pressure1.6 BarPump Rate2 gram per minute


[0318] 61.7.1 Coat matrix pellets with L30 D-55 dispersion such that you apply 12% coat weight gain to the pellets.


[0319] 61.7.2 Coat matrix pellets with L30 D-55 dispersion such that you apply 30% coat weight gain to the pellets.


[0320] 61.7.3 Coat matrix pellets with S100 dispersion such that you apply 37% coat weight gain to the pellets.


[0321] 61.8 Encapsulation of the Clarithromycin Pellets


[0322] Pellets are filled into size 00 hard gelatin capsules at a ratio of 20%: 30%: 20%: 30% Immediate-release matrix pellets (uncoated), L30 D-55 coated pellets 12% weight gain, L30D-55 coated pellets 30% weight gain and S100 coated pellets respectively.


[0323] The capsule is filled with the four different pellets to achieve a total dose of 250 mg/capsule.


[0324] Four Pulses



Example 62

[0325] Clarithromycin Pellet Formulation and Preparation Procedure


[0326] Pellet Formulation


[0327] The composition of the clarithromycin pellets provided in Table 1.
34TABLE 1Composition of Clarithromycin PelletsComponentPercentage (%)Clarithromycin77.0Lactose monohydrate, spray dried11.0Croscarmellose sodium5.0Polyoxyl 35 Castor Oil*5.0Hydroxypropyl methylcellulose*2.0Purified water*Total100*Removed during processing


[0328] Preparation Procedure for Clarithromycin Pellets


[0329] Prepare the binder solution by adding the Polyoxyl to the purified water while stirring. After that is mixed, slowly add the hydroxypropyl methylcellulose and continue to stir until a solution is achieved.


[0330] Blend clarithromycin, lactose monohydrate, and croscarmellose sodium using a Robot Coupe high shear granulator.


[0331] Add binder solution slowly into the powder blend under continuous mixing.


[0332] Granulate the powders in the high shear granulator with the binder solution.


[0333] Extrude the wet mass using an LCI Bench Top Granulator. The diameter of the screen of the Bench Top Granulator was 1.0 mm.


[0334] Spheronize the extrudate using a Model SPH20 Caleva Spheronizer.


[0335] Dry the spheronized pellets at 50° C. until the moisture level is >3%.


[0336] Pellets between 16 and 30 Mesh were collected for further processing.


[0337] Clarithromycin Enteric-Release Pellet Formulation and Preparation Procedure


[0338] Preparation of an Eudragit® L 30 D-55/Eudragit NE 30D Aqueous Coating Dispersion


[0339] Dispersion Formulation


[0340] The composition of the aqueous Eudragit L30D-55/Eudragit NE 30D aqueous coating dispersion applied to the clarithromycin pellets is provided below in Table 2.
35TABLE 2Eudragit ® L 30 D-55/Eudragit NE 30D Aqueous Coating DispersionComponentPercentage (%)Eudragit ® L 30D-5544.4Eudragit NE 30D14.8Triethyl Citrate1.3Imwitor 9000.9Purified Water*38.6Solid Content20.6Polymer Content16.4*Removed during processing


[0341] Preparation Procedure for an Eudragit® L 30D-55/Eudragit NE 30D Aqueous Dispersion


[0342] Heat purified water to 75-80° C. and then add triethyl citrate (TEC) and Imwitor 900. Homogenize dispersion until temperature is less than 55° C.


[0343] The TEC/Imwitor 900 dispersion is then stirred until the temperature is less than 35° C.


[0344] Add the TEC/Imwitor 900 dispersion to Eudragit L30D-55 latex dispersion and stir for at least 30 minutes.


[0345] Add Eudragit NE 30D to the Eudragit L30D/TEC/Imwitor 900 dispersion and stir for at least 10 minutes.


[0346] Screen the dispersion through a No. 60 mesh sieve prior to coating.


[0347] Continue to stir the dispersion until the coating process is complete.


[0348] Coating Conditions for the Application of Eudragit L30D-55/Eudragit NE 30D Aqueous


[0349] Coating Dispersion


[0350] The following coating parameters were used for coating of the Eudragit® L 30 D-55/Eudragit NE30D film coating dispersion.
36STREACoating Equipment1 ™ Table Top Laboratory Fluid Bed CoaterSpray nozzle diameter1.0 mmMaterial Charge300 gramInlet Air Temperature45° C.Outlet Air Temperature32 to 35° C.Atomization Air Pressure1.6 BarPump Rate3-4 gram per minute


[0351] Coat clarithromycin pellets with Eudragit L30 D-55/Eudragit NE 30D film coating dispersion such that you apply 20% coat weight gain to the pellets.


[0352] Clarithromycin Delayed Enteric-Release Pellets Formulation and Preparation Procedure


[0353] Preparation of an AQOAT AS-HF Aqueous Coating Dispersion


[0354] Dispersion Formulation


[0355] The composition of the aqueous AQOAT AS-HF aqueous coating dispersion applied to the clarithromycin pellets is provided below in Table 3.
37TABLE 3AQOAT AS-HF Aqueous Coating DispersionComponentPercentage (%)AQOAT AS-HF7.0Triethyl Citrate2.0Talc2.1Sodium lauryl sulfate0.2Purified Water*88.7Solid Content11.3Polymer Content7.0*Removed during processing


[0356] Preparation Procedure for an AQOAT AS-HF Aqueous Dispersion


[0357] Add triethyl citrate (TEC) to the purified water with stirring.


[0358] Add the sodium lauryl sulfate (SLS) to the TEC dispersion with stirring and completely until completely dissolved.


[0359] Add the AQOAT to the TEC/SLS dispersion and stir for at least 30 minutes.


[0360] Add the talc to the AQOAT dispersion and until completely mixed and for at least 30 minutes.


[0361] Screen the dispersion through a No. 60 mesh sieve prior to coating.


[0362] Continue to stir the dispersion until the coating process is complete.


[0363] Coating Conditions for the Application of AQOAT AS-HF Aqueous Coating Dispersion


[0364] The following coating parameters were used for coating of the AQOAT AS-HF film coating dispersion.
38STREACoating Equipment1 ™ Table Top Laboratory Fluid Bed CoaterSpray nozzle diameter1.0 mmMaterial Charge300 gramInlet Air Temperature48° C.Outlet Air Temperature27° C.Atomization Air Pressure1.6 BarPump Rate3-4 gram per minute


[0365] Coat clarithromycin pellets with AQOAT AS-HF film coating dispersion such that you apply 30-35% coat weight gain to the pellets.


[0366] Clarithromycin Colonic-Release Pellets Formulation and Preparation Procedure


[0367] Preparation of an Eudragit® FS30D Aqueous Coating Dispersion


[0368] Dispersion Formulation


[0369] The composition of the aqueous Eudragit® FS 30D dispersion applied to the clarithromycin pellets is provided below in Table 4.
39TABLE 4Eudragit ® FS 30D Aqueous Coating DispersionComponentPercentage (%)Eudragit ® FS 30D54.8Triethyl Citrate0.9Talc3.3Purified Water*41.0Solid Content20.6Polymer Content16.4*Removed during processing


[0370] Preparation Procedure for an Eudragit® FS 30D Aqueous Dispersion


[0371] Disperse triethyl citrate (TEC) in the purified water.


[0372] Add the talc in the triethyl citrate dispersion.


[0373] Homogenize the dispersion using a homogenizer.


[0374] Add slowly the Eudragit® FS 30D dispersion to the talc/TEC dispersion with stirring.


[0375] Continue to stir the coating dispersion until the coating process is complete.


[0376] Coating Conditions for the Application of Eudragit FS30D Aqueous Coating Dispersion


[0377] The following coating parameters were used for coating with each of the Eudragit® FS 30 D aqueous film coating.
40STREACoating Equipment1 ™ Table Top Laboratory Fluid Bed CoaterSpray nozzle diameter1.2 mmMaterial Charge300 gramInlet Air Temperature38° C.Outlet Air Temperature22° C.Atomization Air Pressure1.6 BarPump Rate6 gram per minute


[0378] Coat pellets with Eudragit FS 30D coating dispersion dispersion such that you apply 30% coat weight gain to the pellets.


[0379] Encapsulation of the Clarithromycin Pellets


[0380] Pellets are filled into hard gelatin capsules at a ratio of 25%: 25%: 25%: 25% Immediate-Release Pellets (uncoated), Eudragit L30 D-55/Eudagit NE 30D coated pellets 20% weight gain, AQOAT AS-HF coated pellets 30-35% weight gain and Eudragit FS 30D coated pellets respectively.


[0381] The capsule is filled with the four different pellets to achieve a total dose of 250 mg/capsule.


[0382] Tableting of the Clarithromycin Pellets


[0383] Clarithromycin Tablet Formula
41TABLE 5Clarithromycin TabletComponentPercentage (%)Eudragit ® L30D/NE 30D coated pellets20.0AQOAT AS-HF coated pellets20.0Eudargit FS 30D coated pellets20.0Emcocel24.5Clarithromycin12.5Povidone K302.0Magnesium stearate1.0Purified water** Removed during processing


[0384] Preparation Procedure for a Clarithromycin Tablet


[0385] Blend all the components together except coated pellets and magnesium stearate for 10 minutes using a granulator.


[0386] Granulate the blend with purified water.


[0387] Screen the granulate through a No. 16 mesh sieve.


[0388] Dry the screened granulate in a fluid bed dryer at 50-60° C. until the moisture level is less than 3%.


[0389] Add the dry granulate, coated pellets to a tumble blender and blend for 10 minutes.


[0390] Add to the blend the magnesium stearate and blend an additional 3 minutes.


[0391] Compress the blend on a rotary tablet press to achieve a dose of 500 mg.


[0392] The present invention is particularly advantageous in that there is provided an antibiotic product which provides an improvement over twice a day administration of the antibiotic and an improvement over a once a day administration of the antibiotic.


[0393] Numerous modification and variations of the present invention are possible in light of the above teachings and therefore, within the scope of the appended claims the invention may be practiced otherwise than as particularly described.


[0394] The present invention is particularly advantageous in that there is provided an antibiotic product which provides an improvement over twice a day administration of the antibiotic and an improvement over a once a day administration of the antibiotic.


[0395] Numerous modification and variations of the present invention are possible in light of the above teachings and therefore, within the scope of the appended claims the invention may be practiced otherwise than as particularly described.


Claims
  • 1. An antibiotic product comprising: a first antibiotic dosage form, a second antibiotic dosage form, and a third antibiotic dosage form, each of said first, second and third antibiotic dosage forms comprising an antibiotic and a pharmaceutically acceptable carrier, said three dosage forms having different release profiles, said antibiotic product reaching a Cmax in less than about twelve hours wherein the antibiotic is an erythromyacin.
  • 2. The product of claim 1 wherein the first dosage form is an immediate release dosage form.
  • 3. The product of claim 2 wherein the Cmax for the product is reached no earlier than four hours after administration.
  • 4. The product of claim 2 wherein the immediate release dosage form contains at least 20% and no more than 50% of the total dosage of antibiotic.
  • 5. The product of claim 4 wherein the product is an oral dosage form.
  • 6. The product of claim 5 wherein the antibiotic released from the second dosage in the form reaches a Cmax in the serum after Cmax is reached in the serum for antibiotic released from the first dosage form.
  • 7. The product of claim 6 wherein the antibiotic released from the third dosage form reaches a Cmax in the serum after the antibiotic released from the second dosage form reaches a Cmax in the serum.
  • 8. The antibiotic product of claim 1 wherein said antibiotic product includes a total dosage of antibiotic that is effective for a twenty four hour period.
  • 9. The product of claim 1 and further comprising a fourth antibiotic dosage form comprising an antibiotic and a pharmaceutically acceptable carrier, wherein antibiotic released from the fourth dosage form reaches a Cmax in the serum after Cmax is achieved in the serum for antibiotic released from each of the first, second and third dosage forms.
  • 10. A process for treating a bacterial infection in a host comprising: administering to a host the antibiotic product of claim 1.
  • 11. A process for treating a bacterial infection in a host comprising: administering to a host the antibiotic product of claim 2.
  • 12. A process for treating a bacterial infection in a host comprising: administering to a host the antibiotic product of claim 3.
  • 13. A process for treating a bacterial infection in a host comprising: administering to a host the antibiotic product of claim 4.
  • 14. A process for treating a bacterial infection in a host comprising: administering to a host the antibiotic product of claim 5.
  • 15. A process for treating a bacterial infection in a host comprising: administering to a host the antibiotic product of claim 6.
  • 16. A process for treating a bacterial infection in a host comprising: administering to a host the antibiotic product of claim 7.
  • 17. A process for treating a bacterial infection in a host comprising: administering to a host the antibiotic product of claim 8.
  • 18. A process for treating a bacterial infection in a host comprising: administering to a host the antibiotic product of claim 9.
  • 19. An antibiotic product comprising: a first antibiotic dosage form, a second antibiotic dosage form, and a third antibiotic dosage form, each of said first, second and third antibiotic dosage forms comprising an antibiotic and a pharmaceutically acceptable carrier, said three dosage forms having different release profiles, said antibiotic product reaching a Cmax in less than about twelve hours, wherein the antibiotic is an erythromyacin, said first dosage form being an immediate release dosage form, said second and third dosage forms, each being a delayed release dosage form, wherein the antibiotic released from the first dosage form reaches a Cmax in serum in from 0.5 to 2 hours after administration of the product, wherein the antibiotic released from the second dosage form reaches a Cmax in serum in no more than 4 hours after administration of the product and after Cmax is reached for antibiotic from the first dosage form and the antibiotic released from the third dosage form reaches a Cmax in serum within 8 hours, and after the Cmax is reached for the antibiotic released from the second dosage form.
  • 20. The product of claim 19 wherein the second dosage form initiates release of the antibiotic at least one hour after the first dosage form.
  • 21. The product of claim 20 wherein the Cmax for the second dosage form is reached no earlier than two hours after product administration.
  • 22. The product of claim 21 wherein the first dosage form contains from about 20% to about 50%, by weight, of the total antibiotic of the product, wherein the second dosage form contains from 30% to 60%, by weight, of the antibiotic that is contained in the second and third dosage forms.
  • 23. The product of claim 22 wherein the first dosage form contains from 15% to 30%, by weight, of the total antibiotic present in the product.
  • 24. The product of claim 22 wherein the product includes a fourth delayed release antibiotic dosage form having a different release profile from the first, second and third dosage forms.
  • 25. The product of claim 24 wherein the second dosage form contains from 20% to 35%, by weight, of the total antibiotic present in the second, third and fourth dosage forms, the third dosage form contains from 20% to 40%, by weight, of the total antibiotic present in the second, third and fourth dosage forms, with the remainder being present in the fourth dosage form.
  • 26. The product of claim 19 wherein Cmax for the product is reached no earlier than four hours after administration.
  • 27. The product of claim 1 wherein the antibiotic is Clarithromycin.
Parent Case Info

[0001] This application is a continuation-in-part of U.S. application Ser. No. 09/792,092, filed on Feb. 22, 2000, which is a continuation-in-part of U.S. application Ser. No. 09/687,229, filed on Oct. 13, 2000, and also claims the priority of U.S. Provisional Application Serial No. 60/184,546 filed on Feb. 24, 2000.

Provisional Applications (1)
Number Date Country
60184546 Feb 2000 US
Continuation in Parts (2)
Number Date Country
Parent 09792092 Feb 2001 US
Child 10028595 Dec 2001 US
Parent 09687229 Oct 2000 US
Child 09792092 Feb 2001 US