The invention relates to an escalator comprising two deflection regions and a step belt arranged to circulate between the deflection regions. The step belt has pivotable steps, the pivoting motions of which during the circulation are defined by step rollers or chain rollers and idling rollers that are arranged on both sides of the steps and roll on rails. Because of the circulating arrangement, the step belt has a forward run used to convey persons and goods and a return run used to return the steps.
Escalators of the type cited are described in WO 2013/010838 A1, for example. In the forward run of the step belt the deflection regions are also access regions for the step belt. To make it as easy and safe as possible to enter and leave the step belt, in these access regions, the tread surfaces of at least three successive steps are held on the same horizontal plane before the tread surfaces of the individual steps are displaced vertically relative to one another, thus embodying a step, in the transition regions to the sloped or inclined segment of the escalator. The step rollers and idling rollers arranged on both sides of each step are arranged on different levels relative to the tread surface of the step. The arrangement on different levels has the advantage that only one forward rail on which both the step rollers and the idling rollers roll has to be arranged in the sloped segment of the forward run on both sides of the step belt.
Consequently, in order to hold the tread surfaces of successive steps on the same horizontal level in the access regions, for each step belt side a first guide rail for guiding the step rollers is necessary and a second guide rail for guiding the idling rollers is necessary. The first guide rails and the second guide rails extend between the two deflection regions across the entire return region of the step belt. This embodiment makes it possible to minimize the installation height of the deflection regions, since the steps disposed in the return run may be pivoted into the most advantageous position affecting the installation height.
Therefore four guide rails are installed in the return run during the assembly of the escalator disclosed in WO 2013/010838 A1. This leads, first of all, to longer assembly times for the escalator, and, secondly, to higher material costs for attaching material and creating the attachment locations on structural parts of the escalator, such as, for example, frames, mounting plates, and the supporting structure.
U.S. Pat. No. 764,906 A discloses an escalator that has a common return rail for idling rollers and step rollers. These are separated in the deflection region, by means of a switch comprising a pivotable switch tongue, onto a first guide rail and a second guide rail in order to form in the entry region a large, flat tread surface from the tread surfaces of a plurality of steps.
The switch has the drawback that its switch tongue can get stuck due to soiling and wear. This could endanger users and destroy parts of the escalator if the step rollers and idling rollers are no longer separated properly.
The object of the present invention is to create an operationally reliable escalator comprising a cost-effectively configured return run.
This object is attained using an escalator comprising two deflection regions and a step belt arranged so as to circulate between the deflection regions, which step belt has pivotable steps. Their pivoting motions during the circulation are defined by step rollers or chain rollers and traction rollers as well as idling rollers that are arranged on both sides of the steps and roll on rails, wherein, because of the circulating arrangement, the step belt has a forward run used to convey persons and goods and a return run used to return the steps. To minimize material and assembly time, and therefore to minimize costs, a common return rail for the idling rollers and the step rollers is provided on each of the two sides of the step belt in the return run.
The common return rails are arranged in an inclined segment of the return run and a transition region is present between each of the two deflection regions and common return rails. Arranged in each of these two transition regions is a rotating conveyor device, wherein in a first circulating direction of the step belt the rotating conveyor device conveys the step rollers from the common return rail to a first guide rail arranged in the deflection region and conveys the idling rollers from the common return rail to a second guide rail arranged in the deflection region. In a second circulating direction of the step belt, the idling rollers and the step rollers are consequently brought together on the common return rail.
The bringing together or separation of step rollers and idling rollers in the transition region has the advantage, in particular, that the deflection regions have an installation height that at least does not exceed the installation heights of existing escalators.
The step belt normally has two link chains that are connected to one another transverse to the circulating direction by means of step axes. For instance, the step rollers may be rotatably borne on these step axes and the steps may be pivotably arranged thereon. Due to this design, the two link chains are arranged on both sides of the step belt and the step axes cross the theoretical travel path of the idling rollers in the transition regions. The travel path is a theoretical travel path because in this region there must be an interruption or gap between the second guide rail and the return rail to permit the step axes to pass through. Naturally other traction means such as, for example, belts, toothed belts, steel cables, and the like may be used instead of the link chains.
However, for the idling rollers to be able to travel onto the second guide rail allocated to them, provided in the region of this interruption or gap is a rotating conveyor device that conveys an approaching idling roller onto the second guide rail. Further, the rotating conveyor device must be designed such that an approaching step axis and step roller can cross this region with no interference. “Rotating conveyor device” shall not necessarily be construed to mean that the entire conveyor device rotates. The entire conveyor device may be rotatable, but it is also possible for just parts of the conveyor device to be rotatable.
In a first embodiment, the rotating conveyor device of a transition region may preferably have two conveyor rotors. One of these conveyor rotors is rotatably arranged in each region of the interruption so that conveyor rotors are present on both sides of the step belt. It is also possible, however, for only one conveyor rotor to be provided, however this could load the step belt asymmetrically.
The step rollers and idling rollers cross these conveyor rotors in an alternating manner. Because of the design of the conveyor rotors, the step rollers and idling rollers cross them on different travel paths and are therefore separated onto the first guide rail or onto the second guide rail. To ensure disturbance-free functioning, the two conveyor rotors of one transition region are preferably mechanically linked to one another such that both have the same rotational speed and direction.
In a second embodiment, the rotating conveyor device may have at least one conveyor belt that is arranged revolving between two belt pulleys and that engages the step in the transition region. The belt pulleys are arranged such that in the transition region the step moves into position against a strand of the conveyor belt. The conveyor belt preferably acts directly on the step body of the step so that the latter is pivoted in the desired direction by the conveyor belt. Since the step body has a triangular cross-section along its width, its rear edge is preferably positioned against the conveyor belt such that the idling roller in the transition region is pressed against a guide surface that connects the second guide rail with the common return rail and is arranged above the travel paths of the idling roller and step roller. Because of this, the idling roller travels into the travel path of the second guide rail.
Since the conveyor belt is arranged only in the transition region, the step body loses contact with the conveyor belt as soon as the idling roller has attained a functionally secure position on the travel path of the second guide rail. The step forward edge arranged in the region of the step axis never moves so that it is positioned against the conveyor belt, so that, due to the tractive force of the link chain, the step roller is held on its travel path, which runs or is arranged between the common return rail and the first guide rail.
In a third embodiment, the rotating conveyor device may have at least one conveying wheel that engages the step in the transition region. The conveying wheel essentially acts on the step in the same manner as the conveyor belt described in the foregoing. As soon as a step rear edge that is to be moved towards the conveying wheel touches the conveying wheel, the step body of the step is pivoted so that the idling roller is directed along the guide surface into the second guide rail. The shape or curves of the guide surface is/are preferably matched to the position and diameter of the conveying wheel so that the steps, when traveling through the transition region, are subjected to the least possible mechanical loads caused by the rotating conveyor device.
All three embodiments described in the foregoing may be entirely passive rotating conveyor devices whose movable parts, such as conveyor rotors, conveyor belts, or conveying wheel, are driven solely by direct contact with parts of the step belt.
To further reduce mechanical loads caused by the rotating conveyor device, the rotating conveyor device or its conveyor rotors, conveyor belts, or conveying wheel may also be actively driven. For instance, the rotating conveyor device may be driven directly by the step belt. In this case, for instance, the movement of its traction means may be picked up mechanically and transmitted to the movable parts of the rotating conveyor device. A mechanical pick-up may be effected, for instance, by a chain wheel if the traction means is a link chain.
Naturally, the rotating conveyor device may also be driven by a conveyor drive that is independent of the step belt. Such a conveyor drive may be, for instance, an electric motor, a hydraulic motor, or the like.
For ensuring proper functioning, a monitoring device that has at least one sensor and/or switch and that monitors the correct separation of the step rollers and idling rollers in the transition region may be present in the escalator. For instance, if an idling roller is directed into the first guide rail instead of in the second roller, the monitoring device generates an error signal that is forwarded to a control device for the escalator. The control device for the escalator immediately brakes the step belt when there is an error signal.
The rotating conveyor device can also cause noises that could unsettle the users of the escalator. To eliminate or at least minimize these noises, a noise compensation device comprising at least one noise recording sensor and at least one speaker may be present in the escalator. The at least one noise recording sensor and the at least one speaker are preferably arranged in the region of the transition region and/or of the deflection region. Naturally, other operating noises from the escalator, such as for instance running noises for the step belt in the deflection regions or the noise of the drive motor, may also be compensated by the noise compensation device.
Since many escalators are used in department stores, the escalator should have as wide a step belt as possible and as narrow an installation width as possible so that the least possible amount of sales area is lost. The common return rail contributes significantly to a favorable installation width ratio, since the step rollers and the idling rollers roll onto closely adjacent, parallel travel paths on the associated common return rail. The distance between the travel paths is determine merely by the embodiment and arrangement of the traction means, since the idling roller must pivot past the traction means. If the traction means are attached to the outermost ends of the step axes on both sides of the step belt, the step rollers and idling rollers can also roll on the common return rails on overlapping travel paths. The two travel paths of the idling rollers and the step rollers are preferably arranged on the same level of the return rails.
Since, as described in the foregoing, the common return rail for step rollers and idling rollers permits an escalator that can be very narrow, this design may also be used for modernizing existing escalators. One possible method for modernizing an existing escalator has the steps that, first, all existing mechanical components are removed except for the support structure or frame of the existing escalator. Then the new mechanical components are installed, wherein the new mechanical components comprise a step belt arranged so as to circulate that has pivotable belts, the pivoting motions of which during the circulation are defined by step rollers and idling rollers that are arranged on both sides of the steps and roll on rails. Further, the mechanical components comprise a common return rail for the idling rollers and the step rollers of the step belt on each of the two sides of the step belt.
Accordingly, all other components described in the foregoing, such as the various embodiments of the rotating conveyor device, conveyor drives, noise compensation devices, and the like may also be installed in the escalator to be modernized.
Preferred exemplary embodiments of the invention are explained in more detail in the description below on the basis of the attached drawings, in which corresponding elements are denoted by the same reference numbers. Shown are:
The step belt 10 depicted in greater detail in
For the sake of better understanding, in
To minimize material and assembly time, a common return rail 17 for the idling rollers 15 and the step rollers 14 is provided on each of the two sides of the step belt 10 in the return run R. The common return rails 17 are arranged in an inclined segment of the return run R. A transition region 8, 9 is present between each of the two deflection regions 6, 7 and the common return rails 17.
As is depicted in
Consequently, in order to hold the successive steps 12 on the same horizontal plane in the access regions for the deflection regions 6, 7, for each step belt side a first guide rail 21 for guiding the step rollers 14 and a second guide rail 22 for guiding the idling rollers 15 are necessary. The first guide rails 21 and the second guide rails 22 extend between the forward rails 16 and the return rails 17 in the two deflection regions 6, 7.
Since the two link chains 11 are arranged on both sides of the step belt 10 and are transversely connected by means of the step axes 13, the step axes 13 cross the theoretical travel path of the idling rollers 15 in the transition regions 8, 9. This travel path (depicted with the broken line) is theoretical because in this region there must be an interruption 23 or gap 23 between the second guide rail 22 and the return rail 17 to permit the step axes 13 to pass through.
But in order for the idling rollers 15 to be led onto the second guide rail 22 allocated to them, the idling rollers 15 must be conveyed to the second guide rail in a suitable manner in this interruption 23 or gap 23. To this end, a rotating conveyor device 50, 60, 70 (see
The bringing together or separation of step rollers 14 and idling rollers 15 in the transition region 6, 7 has the advantage, in particular, that the deflection regions 6, 7 have an installation height that does not exceed the installation heights of existing escalators 1.
The sequence of movements of the step rollers 14 and idling rollers 15 when passing the conveyor rotor 51 is described in the following, proceeding from
In
Naturally the conveyor rotor 51 may also have an angular velocity to matched to the circulation speed of the step belt 10 so that the conveyor wings 52, 53 are not in the ideal position for the sequence until the idling roller 15 has reached the corresponding conveyor wing 52, 53, as depicted in
The angular velocity to of the conveyor rotors 51 must be ω=0 no later than when the conveyor wings 52, 53 have reached the position illustrated in
As soon as the idling roller 15 has left the conveyor wing 53, the conveyor rotor 51 can continue to rotate, as is illustrated in
If the step belt 10 or its step rollers 14 and idling rollers 15 pass through the rotating conveyor device 50 in the opposing direction, step rollers 14 and idling rollers 15 are brought together on the common return rail 17, as this is depicted starting from
The preceding described conveying occurs with each idling roller 15 traversing the rotating conveyor device 50. Noises may occur when the step belt 10 is circulating. These noises may be eliminated, or at least reduced, using a noise compensation device 80, illustrated in
The belt pulleys 61, 62 are arranged such that in the transition region 9 the step 12 moves into position against a strand 64 of the conveyor belt 63. The conveyor belt 63, because it is stretched between the two belt pulleys 61, 62 by means of a tensioning device (not shown), exerts a force F on the step 12. The conveyor belt 63 preferably acts directly on the step body 68 of the step 12 so that the latter is pivoted in the desired direction by the force F of the conveyor belt 63. Since the step body 68 has a triangular cross-section along its width, its rear edge 67 is preferably positioned against the conveyor belt 63 such that the idling roller 15 in the transition region 9 is pressed against a guide surface 65 that connects the two guide rails 22 with the common return rail 17 and is arranged above the guide tracks S17 of the idling roller 15 and the step roller 14. Because of this, the idling roller 15 reliably travels into the travel path S22 of the second guide rail 22. Since the conveyor belt 63 is arranged only in the transition region 9, the step body 68 loses contact with the conveyor belt 63 as soon as the idling roller 15 has attained a functionally secure position on the travel path S22 of the second guide rail 22. The step forward edge 66 arranged in the region of the step axis 13 never moves so that it is positioned against the conveyor belt 63, so that, due to the tractive force of the link chain (which is not shown for the sake of better understanding), the step roller 14 is held on its travel path S17, S21, which runs or is arranged between the common return rail 17 and the first guide rail 21.
The rotating conveyor device 60 depicted in
As soon as a step rear edge 67 that is to be moved towards the conveyor wheel 71 touches the conveyor wheel 71, the step body 68 of the step 12 is pivoted so that the idling roller 15 is directed along a guide surface 75, for instance of the common return rail 17, into the second guide rail 22. This guide surface 75 connects the second guide rail 22 with the common return rail 17 and is arranged above the travel path S17 of the idling roller 15 and the step roller 14. The shape or curve of the guide surface 75 is preferably matched to the position and diameter of the conveying wheel 71 so that the steps 12, when traveling through the transition region 9, are subjected to the least possible mechanical loads caused by the rotating conveyor device 70.
The conveying wheel 71 is actively driven by a conveyor drive 72, such as for instance the depicted electric motor 72 with attached gearing 73. Naturally, the conveying wheel 71 may also be driven by means of a hydraulic or pneumatic conveyor drive 72 or the like. It is also possible for the conveying wheel 71 to be driven entirely passively using contact with the step rear edge 67.
The conveying wheel 71 depicted in this exemplary embodiment in
Although the invention has been described by showing specific exemplary embodiments, it is obvious that numerous other embodiment variants can be created with the knowledge of the present invention, for example, by combining the features of the individual embodiments with one another and/or exchanging individual functional units of the embodiments. One possible combination of the exemplary embodiments depicted in
Number | Date | Country | Kind |
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15163933.3 | Apr 2015 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/057197 | 4/1/2016 | WO | 00 |