1. Field of the Disclosure
The present disclosure relates to telemetry systems for communicating information from a downhole location to a surface location and, more particularly, to a method of removing noise at the surface location produced by surface sources.
2. Description of the Related Art
Drilling fluid telemetry systems, generally referred to as mud pulse systems, are particularly adapted for telemetry of information from the bottom of a borehole to the surface of the earth during oil well drilling operations. The information telemetered often includes, but is not limited to, parameters of pressure, temperature, direction and deviation of the well bore. Other parameter include logging data such as resistivity of the various layers, sonic density, porosity, induction, self potential and pressure gradients. This information is critical to efficiency in the drilling operation.
MWD Telemetry is required to link the downhole MWD components to the surface MWD components in real-time, and to handle most drilling related operations without breaking stride. The system to support this is quite complex, with both downhole and surface components that operate in step.
In any telemetry system there is a transmitter and a receiver. In MWD Telemetry the transmitter and receiver technologies are often different if information is being up-linked or down-linked. In up-linking, the transmitter is commonly referred to as the Mud-Pulser (or more simply the Pulser) and is an MWD tool in the BHA that can generate pressure fluctuations in the mud stream. The surface receiver system consists of sensors that measure the pressure fluctuations and/or flow fluctuations, and signal processing modules that interpret these measurements.
Down-linking is achieved by either periodically varying the flow-rate of the mud in the system or by periodically varying the rotation rate of the drillstring. In the first case, the flow rate is controlled using a bypass-actuator and controller, and the signal is received in the downhole MWD system using a sensor that is affected by either flow or pressure. In the second case, the surface rotary speed is controlled manually, and the signal is received using a sensor that is affected.
For uplink telemetry, a suitable pulser is described in U.S. Pat. No. 6,626,253 to Hahn et al., having the same assignee as the present application and the contents of which are fully incorporated herein by reference. Described in Hahn '253 is an anti-plugging oscillating shear valve system for generating pressure fluctuations in a flowing drilling fluid. The system includes a stationary stator and an oscillating rotor, both with axial flow passages. The rotor oscillates in close proximity to the stator, at least partially blocking the flow through the stator and generating oscillating pressure pulses. The rotor passes through two zero speed positions during each cycle, facilitating rapid changes in signal phase, frequency, and/or amplitude facilitating enhanced data encoding.
U.S. RE38,567 to Gruenhagen et al., having the same assignee as the present disclosure and the contents of which are fully incorporated herein by reference, and U.S. Pat. No. 5,113,379 to Scherbatskoy teach methods of downlink telemetry in which flow rate is controlled using a bypass-actuator and controller.
Drilling systems (described below) include mud pumps for conveying drilling fluid into the drillstring and the borehole. Pressure waves from surface mud pumps produce considerable amounts of noise. The pump noise is the result of the motion of the mud pump pistons. The pressure waves from the mud pumps travel in the opposite direction from the uplink telemetry signal. Components of the noise waves from the surface mud pumps may be present in the frequency range used for transmission of the uplink telemetry signal and may even have a higher level than the received uplink signal, making correct detection of the received uplink signal very difficult. Additional sources of noise include the drilling motor and drill bit interaction with the formation. All these factors degrade the quality of the received uplink signal and make it difficult to recover the transmitted information.
The prior art systems attempt to find a successful solution that would eliminate a substantial portion or all of the mud pump noise measured by transducers at the surface and, in so doing, improve reception of telemetry signals transmitted from downhole. Some of these systems also attempt to account for reflected waves traveling back in the direction of the source of the original waves. However, none provide means for substantially reducing mud pump noise while also dealing with distortion caused by the mud channel and reflected waves. The present disclosure addresses this difficulty with a simple solution.
One embodiment of the disclosure is a method of communicating a signal through a fluid in a borehole between a first location and a second location. The method includes measuring signals in the fluid at at least two spaced apart positions in response to simultaneous operation of: (A) at least one noise source, and (B) a message source, estimating from the signals in the fluid at the at least two spaced apart positions at least a subset of a separation matrix; and using the estimated separation matrix and the signals at the at least two spaced apart locations to estimate a signal sent by the message source.
Another embodiment is a system for communicating a signal through a fluid in a borehole between a bottomhole assembly (BHA) and a surface location. The system includes a message source on the bottomhole assembly (BHA) configured to generate a message signal; sensors at at least two spaced apart positions configured to measure signals in response to simultaneous operation of a noise source and the message source, and at least one processor configured to estimate from the signals in the fluid at the at least two spaced apart positions at least a subset of a separation matrix; and use the estimated separation matrix and the signals at the at least two spaced apart locations to estimate a message signal sent by the message source.
Another embodiment is a computer-readable medium for use with a system for communicating a signal through a fluid in a borehole between a bottomhole assembly (BHA) and a surface location. The system includes a message source on the bottomhole assembly (BHA) configured to generate a message signal, and sensors at at least two spaced apart positions configured to measure signals in response to simultaneous operation of a noise source and the message source. The medium includes instructions that enable at least one processor to estimate from the signals in the fluid at the at least two spaced apart positions a separation matrix, and use the separation matrix and the signals at the at least two spaced apart locations to estimate the message signal.
For detailed understanding of the present disclosure, references should be made to the following detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings, in which like elements have been given like numerals and wherein:
During drilling operations, a suitable drilling fluid 31 from a mud pit (source) 32 is circulated under pressure through a channel in the drillstring 20 by a mud pump 34. The drilling fluid passes from the mud pump 34 into the drillstring 20 via a desurger (not shown), fluid line 38 and Kelly joint 21. The drilling fluid 31 is discharged at the borehole bottom 51 through an opening in the drill bit 50. The drilling fluid 31 circulates uphole through the annular space 27 between the drillstring 20 and the borehole 26 and returns to the mud pit 32 via a return line 35. The drilling fluid acts to lubricate the drill bit 50 and to carry borehole cutting or chips away from the drill bit 50. A sensor S1 typically placed in the line 38 provides information about the fluid flow rate. A surface torque sensor S2 and a sensor S3 associated with the drillstring 20 respectively provide information about the torque and rotational speed of the drillstring. Additionally, a sensor (not shown) associated with line 29 is used to provide the hook load of the drillstring 20.
In one embodiment of the disclosure, the drill bit 50 is rotated by only rotating the drill pipe 22. In another embodiment of the disclosure, a downhole motor 55 (mud motor) is disposed in the drilling assembly 90 to rotate the drill bit 50 and the drill pipe 22 is rotated usually to supplement the rotational power, if required, and to effect changes in the drilling direction.
In an exemplary embodiment of
In one embodiment of the disclosure, a drilling sensor module 59 is placed near the drill bit 50. The drilling sensor module contains sensors, circuitry and processing software and algorithms relating to the dynamic drilling parameters. Such parameters typically include bit bounce, stick-slip of the drilling assembly, backward rotation, torque, shocks, borehole and annulus pressure, acceleration measurements and other measurements of the drill bit condition. A suitable telemetry or communication sub 72 using, for example, two-way telemetry, is also provided as illustrated in the drilling assembly 90. The drilling sensor module processes the sensor information and transmits it to the surface control unit 40 via the telemetry system 72.
The communication sub 72, a power unit 78 and an MWD tool 79 are all connected in tandem with the drillstring 20. Flex subs, for example, are used in connecting the MWD tool 79 in the drilling assembly 90. Such subs and tools form the bottom hole drilling assembly 90 between the drillstring 20 and the drill bit 50. The drilling assembly 90 makes various measurements including the pulsed nuclear magnetic resonance measurements while the borehole 26 is being drilled. The communication sub 72 obtains the signals and measurements and transfers the signals, using two-way telemetry, for example, to be processed on the surface. Alternatively, the signals can be processed using a downhole processor in the drilling assembly 90.
The surface control unit or processor 40 also receives signals from other downhole sensors and devices and signals from sensors S1-S3 and other sensors used in the system 10 and processes such signals according to programmed instructions provided to the surface control unit 40. The surface control unit 40 displays desired drilling parameters and other information on a display/monitor 42 utilized by an operator to control the drilling operations. The surface control unit 40 typically includes a computer or a microprocessor-based processing system, memory for storing programs or models and data, a recorder for recording data, and other peripherals. The control unit 40 is typically adapted to activate alarms 44 when certain unsafe or undesirable operating conditions occur. The system also includes a downhole processor, sensor assembly for making formation evaluation and an orientation sensor. These may be located at any suitable position on the bottomhole assembly (BHA). A point of novelty of the system is a surface processor that is configured to processes up-linked telemetry signals and provide an estimate of the telemetry signal.
The stator 102, see
The rotor 103 is attached to shaft 106. Shaft 106 passes through a flexible bellows 107 and fits through bearings 109 which fix the shaft in radial and axial location with respect to housing 108. The shaft is connected to a electrical motor 104, which may be a reversible brushless DC motor, a servomotor, or a stepper motor. The motor 104 is electronically controlled, by circuitry in the electronics module 135, to allow the rotor 103 to be precisely driven in either direction. The precise control of the rotor 103 position provides for specific shaping of the generated pressure pulse. Such motors are commercially available and are not discussed further. The electronics module 135 may contain a programmable processor which can be preprogrammed to transmit data utilizing any of a number of encoding schemes which include, but are not limited to, Amplitude Shift Keying (ASK), Frequency Shift Keying (FSK), or Phase Shift Keying (PSK) or the combination of these techniques.
In one embodiment of the disclosure, the tool housing 101 has pressure sensors, not shown, mounted in locations above and below the pulser assembly, with the sensing surface exposed to the fluid in the drill string bore. These sensors are powered by the electronics module 135 and can be for receiving surface transmitted pressure pulses. The processor in the electronics module 135 may be programmed to alter the data encoding parameters based on surface transmitted pulses. The encoding parameters can include type of encoding scheme, baseline pulse amplitude, baseline frequency, or other parameters affecting the encoding of data.
The entire pulser housing 108 is filled with appropriate lubricant 111 to lubricate the bearings 109 and to pressure compensate the internal pulser housing 108 pressure with the downhole pressure of the drilling mud 31. The bearings 109 are typical anti-friction bearings known in the art and are not described further. In one embodiment, the seal 107 is a flexible bellows seal directly coupled to the shaft 106 and the pulser housing 108 and hermetically seals the oil filled pulser housing 108. The angular movement of the shaft 106 causes the flexible material of the bellows seal 107 to twist thereby accommodating the angular motion. The flexible bellows material may be an elastomeric material or, alternatively, a fiber reinforced elastomeric material. It is necessary to keep the angular rotation relatively small so that the bellows material will not be overstressed by the twisting motion. In an alternate preferred embodiment, the seal 107 may be an elastomeric rotating shaft seal or a mechanical face seal.
In one embodiment, the motor 104 is adapted with a double ended shaft or alternatively a hollow shaft. One end of the motor shaft is attached to shaft 106 and the other end of the motor shaft is attached to torsion spring 105. The other end of torsion spring 105 is anchored to end cap 115. The torsion spring 105 along with the shaft 106 and the rotor 103 comprise a mechanical spring-mass system. The torsion spring 105 is designed such that this spring-mass system is at its natural frequency at, or near, the desired oscillating pulse frequency of the pulser. The methodology for designing a resonant torsion spring-mass system is well known in the mechanical arts and is not described here. The advantage of a resonant system is that once the system is at resonance, the motor only has to provide power to overcome external forces and system dampening, while the rotational inertia forces are balanced out by the resonating system.
r1(t)=ST+F−1(H12(jω))*SPN
r2(t)=SPN+F−1(H21(jω))*ST (1)
where F−1 is the inverse Fourier transform and {circle around (×)} is the convolution operator. U.S. patent application Ser. No. 11/311,196 of Reckmann et al, having the same assignee as the present application and the contents of which are incorporated herein by reference uses the formulation of eqn. (1) to estimate the channel transfer functions and estimate the telemetry signal.
where ni(t) is a noise term. This can be rewritten in matrix form neglecting the noise term as
The received n signals are represented by {right arrow over (r)}(t) and are a convolutional mixture of the telemetric signal sT(t) and the signal sPN(t) generated at the pumps. The noise term is ignored to simplify the mathematics, but is not to be construed as a limitation. The mixing process is described by the channel matrix H(t), wherein {circle around (×)} is the convolution operator. For the i-th sensor,
The telemetric signal sT(t) is obtained by separating it from the pump signal sPN(t). The processing system 307 processes the measurements ri(t) to give estimates ŝT309 of the telemetry signal and ŝPN311 pump noise. We may refer to hi1(t) and hi2(t) as a first transfer function between the receiver location and the message source and noise source respectively. Thus, when there are a plurality of receivers, we have first and second sets of transfer functions between the receiver locations and the message source and the noise source respectively.
Separation is done by convolution with a separation matrix W(t). This matrix can be understood as the inverse (two sensors) or generalized inverse (more than two sensors) of the mixing matrix H(t).
For two sensors W(t) equals
For more than two sensors W(t) is given by equation (5), which is the least square solution for an over-determined equation system.
To separate the signals two approaches are possible. The matrix W(t) can be estimated immediately (direct approach) or from an estimate of the channel matrix H(t) (indirect approach). For estimation we can use any algorithm known in the art (e.g. LMS, RLS, Zero forcing) to perform this task.
In order to remove the pump signal from {right arrow over (s)}(t) so that sT remains, it is sufficient to estimate the pump noise channels hx2(t) of the channel matrix only (e.g., the second column of H(t) in Eq. (3)). In this manner, it is possible to remove the pump signal sPN, but then the remaining telemetry signal sT is distorted. Estimating and/or applying an equalizer may be used to recover the original telemetric signal. An exemplary equalizer for the two sensor application is ({tilde over (h)}11(t){circle around (×)}{tilde over (h)}22(t)−{tilde over (h)}12(t){circle around (×)}{tilde over (h)}21(t))31 1 (see Eq. (4b)). It should be noted that estimation of the first row of W(t) is sufficient to retrieve sT(t), and the use of the equalizer is for exemplary purposes only. Thus, it is sufficient to estimate a subset of the separation matrix.
In another aspect, instead of estimating all the channels or elements of W(t) for each source, one can, for instance, choose a function to represent a single matrix system element per source and then estimate the other ones of that source relative to the selected single system. Mathematically this is known as substitution. In the previous example using two channels, it can be chosen that h12(t) or h22(t) be a(t) in order to obtain estimates of the remaining channel. In a particular example, a(t) may be chosen as the dirac delta function δ(t). With this assumption Eq. (3) changes to either
where ĥ22(t) and ĥ12(t) are the derived transfer functions equivalent to h22(t) and h12(t), respectively. ŝPN(t) is a virtually emitted pump signal and has identical effects on the system as sPN(t). ĥ22(t) and ĥ12(t) can be implemented as FIR filter or IIR filter as depicted in
The indirect approach is illustrated in an FIR implementation in
This is a typical LMS or RLS approach. The filter ĥ22(t) is directly calculated minimizing the expectation E[e2(t)]=E[(r1(t){circle around (×)}ĥ22(t)−r2(t))2] of the error signal e(t) or the deterministic error function
towards the filter coefficients using the minimization procedure such as that described in Proakis, pages 321 to 309.
An IIR implementation is depicted in
For the description of the IIR filter estimation we introduce the coefficients vector {right arrow over (Θ)}(k).
{right arrow over (Θ)}(k)=[b0(k),b1(k),b2(k), . . . , bM(k),−a1(k),−a2(k), . . . , −aN(k)]T
and the signal vector
{right arrow over (Φ)}(k)=[r1(k),r1(k−1),r1(k−2), . . . , r1(k−M),y(k−1),y(k−2), . . . , y(k−N)]T
The filter output y(k) is:
y(k)={right arrow over (Φ)}T(k){right arrow over (Θ)}(k)
Derivative of the filter output:
Update of the error signal:
e(k)=r2(t)−y(t)
Update of the filter coefficients vector:
{right arrow over (Θ)}(k+1)={right arrow over (Θ)}(k)+μ{right arrow over (δ)}(k)e(k)
Finally the new filter with its coefficients {right arrow over (Θ)}(k+1) needs to be tested for its stability.
In the direct approach, W(t) is estimated directly. In general W(t) is a matrix comprising of 2n systems (w11(t), w21(t), . . . , w1n(t), w2n(t)). Assuming each system being a FIR filter of length L, we can imagine W(t) having three dimensions (2×n×L) as showed in equation (12).
W(k) is a 2×n matrix at time k and a sequence of L matrices W(0) to W(L−1) forms W(t).
The output vector containing the separated signals can be written as
To estimate the separation matrix W(t) you can use for example a gradient algorithm, updating all the L matrices W(k) one by one as described in Hyvärinen, pages 363-365.
W(k)(t+1)=W(k)(t)+ΔW(k)(t);k=0, . . . , L−1
ΔW(k)(t)=W(k)(t)−{right arrow over (g)}({right arrow over (s)}(t−L)){right arrow over (v)}H(t−k)
{right arrow over (v)}H(t) is the conjugate transpose of the reverse-filtered output of the already separated signal {right arrow over (s)}(t) from the previous iterations.
{right arrow over (g)}({right arrow over (s)}) is a nonlinear function. For supergaussian distributions of sPN(t) or sT(t) you may use for example
g+(x)=−2tan h(x). (15)
For subgaussian distributions a possible nonlinear function is
g−(x)=tan h(x)−x. (12).
To increase the performance of the inverse channel matrix estimation we might preprocess the measured signal vector in a way that the elements of {right arrow over (r)}(t) have zero mean and they are white. White means that the elements are uncorrelated and have unit variance.
Decorrelation of a zero mean signal can be achieved for example by Principal Component Analysis (PCA), described in [3] pages 140-141. PCA is a linear transform of a signal {right arrow over (x)}=(x0, . . . , xl−1)T with a matrix
V=D−1/2ET (13)
The columns of the matrix E=({right arrow over (e)}0, . . . , {right arrow over (e)}l−1) are the eigenvectors of the covariance matrix Cx=E[{right arrow over (x)}{right arrow over (x)}T] and D=diag(d0, . . . , d−1) the diagonal matrix of the corresponding eigenvalues.
Based on the estimated telemetry signal, formation evaluation may be made substantially in real-time when the telemetry signal comprises measurements of formation evaluation sensors. In addition, drilling decisions may be made based on the telemetered signals.
The operation of the transmitter and receivers may be controlled by the downhole processor and/or the surface processor. Implicit in the control and processing of the data is the use of a computer program on a suitable machine readable medium that enables the processor to perform the control and processing. The machine readable medium may include ROMs, EPROMs, EAROMs, Flash Memories and Optical disks. The results of the processing include telemetry signal estimates relating to measurements made by downhole formation evaluation sensors. Such results are commonly stored on a suitable medium and may be used for further actions in reservoir development such as the completion of wells and the drilling of additional wells.
The foregoing description is directed to particular embodiments of the present disclosure for the purpose of illustration and explanation. It will be apparent, however, to one skilled in the art that many modifications and changes to the embodiment set forth above are possible without departing from the scope of the disclosure.
This application claims priority from U.S. Provisional patent application Ser. No. 60/949,684 filed on 13 Jul. 2007.
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