This disclosure relates to event activated micro control devices. In general, event activated control devices generate a signal that can be measured and recorded, in response to a particular event or action. The signal generated by the control device may be used, for example, to activate a system or other device as a result of the event. In some implementations, the signal generated by the control device may be used as a means to detect the occurrence of a particular event or to detect tampering for security purposes.
In particular applications, event activated devices can be used to sense changes in the environment such as pressure, acceleration, gravitational, force, temperature, voltage, current, magnetic fields, electric fields, light and acoustic changes or, alternatively, to detect biological and chemical agents. Examples of systems that use event activated control devices include, for example, air bags, which are deployed in response to a change in acceleration; and chemical sensors, which emit warning alarms in response to detection of toxic chemicals.
The details of one or more embodiments of the invention are set forth in the description below, the accompanying drawings and in the claims.
For example, in one aspect, a micro-cell includes a first compartment that has a fluid, a second compartment that has an element, and a porous barrier separating the first compartment and the second compartment, in which the barrier, in a first state, is operable to prevent the fluid from entering the second compartment and in which the barrier, in a second state, is operable, in response to an event, to allow the fluid to enter the second compartment and interact with the element to generate an activation signal.
In another aspect, a method for activating a micro-cell includes causing an increase in pressure difference between a fluid in a first compartment of the cell and a vapor in a second compartment of the cell above a critical pressure, in which the increase in pressure difference allows the fluid to flow from the first compartment through a porous barrier into the second compartment.
In another aspect, a method for activating a micro-cell includes applying an external stimulus to the micro-cell to at least partially collapse a barrier in which the collapse of the barrier allows a fluid in a first compartment of the cell to pass into a second compartment of the cell.
In yet another aspect, a method of detecting an event or stimulus applied to a micro-cell includes detecting a signal representing the event or stimulus, in which the event or stimulus causes a fluid in a first compartment of the micro-cell to pass through a porous barrier and into a second compartment of the micro-cell and in which, upon entering the second compartment, the fluid interacts with an element in the second compartment to generate the signal.
In another aspect, a method of activating a device includes applying an event or stimulus to a micro-cell coupled to the device, in which the event or stimulus causes a fluid in a first compartment of the micro-cell to pass through a porous barrier and into a second compartment of the micro-cell such that an activation signal is generated when the fluid interacts with an element in the second compartment and in which the activation signal activates the device.
In another aspect, a method for activating a micro-cell includes applying a voltage across a fluid and a porous barrier, in which application of the voltage causes the fluid to flow from a first compartment, through micro-pores in the barrier, to a second compartment and in which an activation signal is generated when the fluid interacts with an element in the second compartment.
In some implementations, the micro-cell includes micro-pores that extend from the first compartment to the second compartment to allow passage of the fluid from the first compartment into the second compartment when the difference in pressure is greater than the critical pressure. The pores can have respective sidewalls, in which the critical pressure is a function of the fluid-vapor surface tension, the barrier pore size and a contact angle between the fluid and a pore sidewall. The interface between the fluid and vapor can be located at an opening of a pore in the barrier. Alternatively, the interface between the fluid and vapor can be located in a pore of the barrier.
In some implementations, the micro-cell includes a sub-structure supporting the barrier, wherein the sub-structure is arranged to break in response to the event such that the barrier at least partially collapses and allows the fluid to enter the second compartment.
In some implementations, the barrier includes a non-wetting surface. In some cases, the element is an electrode and the fluid is an electrolyte solution.
The activation signal can include an electrical signal, a magnetic signal, a visible signal, an auditory signal, or a thermal signal. The event can include acceleration or deceleration of the cell, a change in pressure applied to the cell, shaking of, vibrating or an impact applied to the cell, or application of an electric potential.
In some cases, the signal representing detection of the event or stimulus includes a color change in the fluid. In addition, the signal representing detection of the event or stimulus can include an electrical signal.
An example of an event activated micro control device in a first embodiment is presented in the context of an electrochemical cell 2 as illustrated in
The potential difference V produced across electrodes 4 is characteristic of the particular electrode and electrolyte combination used. Accordingly, the voltage generated may serve to provide confirmation of the activation event, in contrast to spurious signals in the environment. For example, a 1.5 volt difference can be generated across Zn/MnO2 electrodes when the electrodes come into contact and electro-chemically react with a ZnCl2 electrolyte solution. Other electrode and electrolyte combinations may be used as well to provide alternate potential differences or to supply electrical current. The potential difference or current is detected and measured on external terminals 14 which are connected electrically to the electrodes 4. In addition to detection, the potential difference or current generated by the electro-chemical reaction also can be used as a power source to activate other devices or systems. For example, in the context of automobiles, if the cell 2 is activated as a result of rapid deceleration, the potential generated across the electrodes can trigger deployment of an automobile air-bag.
In some embodiments, the electric potential or current produced by the interaction of the fluid and the electrodes can be used to generate activation or notification signals. For example, the electrodes may be coupled to an audio circuit that produces an audible alarm or signal indicating that a triggering event has occurred when the electric potential is produced. In another example, the electrodes may be coupled to one or more heater elements that serve to heat the device or provide an increase in ambient temperature upon generation of the electric potential. In another example, the electrodes may be coupled to a device that produces a magnetic field, such as a solenoid. In some applications, the electrodes may be coupled to a light emitting device such as a light emitting diode.
Alternatively, in some embodiments, the fluid 10 reacts with a corresponding chemical or biological agent upon entering the second compartment to produce a color change in the fluid 10 that is visible to a human. Such color changes may be used as a simple means of detection or threshold analysis. For example, the fluid 10 can be an acid-base indicator solution. In other embodiments, the fluid 10 chemically reacts with biological or chemical agents in the second compartment 12 to produce a color change in the fluid 10. The biological or chemical agents can be in solution form or, alternatively, they can be bound to the interior walls of the second compartment 12.
In the illustrated implementation, the barrier 8 is a porous micro-structure that includes a series of holes 16 extending from the first compartment 6 to the second compartment 12. The holes allow the electrolyte 10 to flow through the barrier 8 into the first compartment 6 under specific, pre-designed conditions. The surface of the barrier and/or the holes 16 can be formed such that they have super-lyophobic properties. As used herein, a lyophobic surface is a surface upon which a drop of liquid has a contact angle CA greater than 90°, the contact angle CA being measured between the solid-liquid interface and the liquid-vapor interface as shown in
The stability of the electrolyte 10 on the porous super-lyophobic barrier 8 in this example is determined by the pressure stability of the portion of electrolyte 10 that enters each individual pore 16. For example, the electrolyte 10 and lyophobic pore 16 may be modeled as a capillary system as shown in
Accordingly, the pore size can be designed such that there is a critical pressure above which a liquid is forced through the pores. For example, if the cell 2 experiences an event which causes the critical pressure to be exceeded, the electrolyte 10 in the second compartment 12 flows through the pore 16 and exits on the opposite side of the barrier 8, where it reacts with the electrodes 4 in the first compartment 6 to generate a specified voltage across terminals 14. The voltage across terminals 14 then can be measured, detected or used to activate another device or system. Thus, any event which causes the critical pressure to be exceeded may be detected by measuring the voltage across terminals 14.
Events or stimuli which lead to the increase in pressure include, but are not limited to, vibration of or impact with the cell 2, a change in pressure in either the first compartment 6 or the second compartment 12, or an acceleration or deceleration of the cell 2. For example, the cell 2 can have flexible walls that move in response to an applied force such as vibrations or a change in atmospheric pressure. The movement of the cell walls then can lead to a pressure increase in the first compartment 6 or a pressure decrease in the second compartment 12 so that the critical pressure is exceeded and the electrolyte passes through the pores 16. In another example, the cell 2 can include an orifice on an outer wall through which pressure or vacuum can be applied externally. In another example, the cell 2 can undergo rapid acceleration such that the fluid 10 experiences high gravitational forces that increase the pressure difference above the critical pressure.
Alternatively, techniques known in the art as “electrowetting” or “electrowetting-on-dielectric” can be used to transfer the fluid through the pores 16. For example, an external voltage pulse 15 can be applied between the electrolyte 10 and the barrier surface to reduce the contact angle of the electrolyte 10 on the pore surface (see
An example of a porous barrier 8 is illustrated in
The super-lyophobic porous barrier 8 can be made, for example, of silicon using semiconductor and micro-electro-mechanical systems (MEMS) processing technologies. Alternatively, the barrier 8 can be formed of metal foils. For example, tantalum foil can be machined to create an array of through-holes using laser machining, chemical etching, or by stamping holes through the foil. The barrier 8 then can be oxidized using, for example, electrochemical oxidation or anodization, and coated with a lyophobic layer.
In some implementations, the super-lyophobic barrier 8 is supported by sub-structures 20 as shown in
In some embodiments, the lyophobic porous barrier itself can collapse either partially or completely in response to a particular event or stimulus, without the use of sub-structures. As an example,
An exploded view of a package 800 that includes the electrochemical power cell 2 is shown in
A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Other implementations are within the scope of the claims.