The present invention relates to the field of systems and methods for milling pavement, such as asphalt and/or concrete.
In particular, the present invention relates to the field of cutter assemblies that may be removably applied or secured to a vehicle, such as a skid steer loader or skid loader or an excavator, for example at the front in relation to the direction of movement thereof, so that the vehicle pushes the excavating assembly placed in front of the wheels or tracks of the vehicle.
The subject matter of the present invention is a excavating assembly for a operating machine, a operating machine comprising said equipment, and a method for adjusting the assembly.
In particular, the subject matter of the present invention is a excavating assembly for milling and/or scarifying a road surface or ground to be milled by varying the milling or excavating depth.
In addition, the subject matter of the present invention is also, in particular, a excavating assembly for milling or scarifying asphalt or concrete, an assembly to be installed as auxiliary equipment on a self-propelled machine, generally including those for earth work, road work, construction, and so on, with multiple functions, such as skid steer loaders, or skid loaders for short, or mini self-propelled loaders, but also excavators or tractors.
Various pieces of milling or scarifying equipment are currently commercially available, some of which are patented in the name of the current applicant Simex Engineering (EP1222333B1 or EP2495367A1). In particular, this known solution solves the problem of the so-called “flatness of the equipment used on the ground,” i.e. runners that remain on the road surface and adjust the cut depth, which obviously must remain constant with varying angles of the scarifying cutter in relation to the support surface, which may vary due to potential, but not unlikely, drops in the pressure of the hydraulic cylinders that hold the equipment in place, or due to breaks in the ground where the self-propelled vehicle is working.
Other solutions are known from U.S. Pat. No. 5,864,970A1, US2002/195869A1, EP2735654A1, U.S. Pat. No. 4,878,713, GB2512945, EP0310074, WO2014/063917, and EP1867785A1.
These solutions aim to position the runners allowing for translation or roto-translation with respect to the theoretical center of the cutter, by positioning the runners according to the slope of the terrain and substantially adhering to the ground, thus preventing the runners from touching the ground only partially, with the front or rear portion depending on the misalignment situation between the support elements and the ground, thereby causing an undesirable variation in the working depth compared to the desired value.
However, the solutions proposed thus far do not precisely adjust the position of the support runners of the excavating assembly with respect to the physical center of rotation of the cutter.
Furthermore, the known solutions for allowing for the translation or roto-translation of the runners require plates or partitions having guides or slots that sometimes create large openings that act as passageways for dust and debris to come out of the structure containing the cutter. It is not rare for debris to be thrown out of the cutter structure, requiring operators to retrieve the material in order to bring it back into the milled area or to dispose of it.
In addition, the known solutions, precisely because they enable relative movement between the runners and the cutter, have numerous levers and actuators held by the support structure of the cutter, thus creating difficulties in positioning accessories that are sometimes used for milling operations, such as tanks for fluids for wetting the milled material, for example to keep down dust.
Consequently, there is a need to propose a milling assembly that allows for precise adjustment of the position of the runners with respect to the center of rotation of the cutter and, at the same time, makes it possible to meet the contrasting needs to contain the milled material during the milling operations and the additional contrasting need to simplify the construction and layout of the excavating assembly, including to facilitate the use of accessories.
The present invention falls within the above context, aiming to provide a milling assembly, a operating machine, and an adjustment method capable of overcoming these drawbacks.
These and other objects are achieved through a excavating assembly according to claim 1 as well as a operating machine according to claim 46 and an adjustment method of the assembly according to claim 48.
Some advantageous embodiments are the subject of the dependent claims.
The solutions proposed as described in the enclosed claims overcome the drawbacks mentioned in reference to the solutions of the prior art.
Thanks to the proposed solutions, the excavating assembly is adjusted by rotation about the physical axis of rotation of the cutter, resulting in a very precise movement of the assembly, in particular much more precise than the solutions of the prior art, in which the assembly rotates about a virtual axis, often by roto-translation and not rotation, along a virtual path.
Furthermore, thanks to the proposed solutions, the support structure is closed all around the cutter, providing greater safety for operators and preventing debris from being thrown out through the openings between the upper, front, and rear sides and plates.
Furthermore, the proposed solution of the excavating assembly leaves ample free space, for example above the cutter support structure, for associating accessories with the assembly, such as a tank for water to be sprayed during the milling process to reduce particles in suspension. Also, thanks to the very ample space, the view of the operator of the vehicle or operating machine is enhanced.
Thanks to the proposed solutions, it is possible to connect the excavating assembly 1 to a skid loader which is known to have an access opening for an operator in the front, that is, facing the excavation equipment, and make it possible to park the excavation equipment with the tool resting on a surface to be worked on and, at the same time, keep said access opening of the skid loader accessible while leaving the excavation equipment 1 attached to the skid loader, to allow the operator inside the skid loader to come out without having to first disconnect the excavating assembly 1 from the skid loader.
Further features and advantages of the invention will become clear from the description given below of its preferred embodiments as non-limiting examples, in reference to the attached figures, wherein:
According to a general embodiment, a excavating assembly 1 for milling and/or scarifying a road surface or ground to be milled 2 comprises a support structure 3.
Said support structure 3 delimits an internal chamber or compartment 4.
Said support structure 3 comprises a compartment opening 5 adapted to face said road surface or ground to be milled 2.
Said excavating assembly 1 comprises a cutter 6.
Said cutter 6 is housed in said compartment 4 of the support structure 3 in such a way as to rotate about a cutter axis X. For example, said cutter axis X is arranged in said support structure 3 so as to lie parallel to the theoretical surface of the road surface or ground to be milled 2.
Said cutter 6 protrudes from said compartment 4 through said compartment opening 5 in order to mill said road surface or ground to be milled 2.
Said excavating assembly 1 further comprises a cutter movement unit 7 connected to said cutter 6 and adapted to move the cutter 6.
Said cutter movement unit 7 is supported by said support structure 3.
Said excavating assembly 1 further comprises at least one support element 8 adapted to rest on said road surface or ground to be milled 2 during the milling operations.
Said at least one support element 8 is separated from said support structure 3.
Advantageously, said cutter 6 comprises a cutter axle extension 9 that protrudes from said support structure 3, thereby extending said cutter axis X.
Said support element 8 comprises an eccentric plate seat 10.
Said eccentric plate seat 10 rotatably houses an eccentric plate 11 so as to allow said eccentric plate 11 to rotate about a support element axis X′.
Said eccentric plate 11 comprises a cutter axle extension seat 12.
Said cutter axle extension seat 12 freely and rotatably houses said cutter axle extension 9. In other words, unless there are movements set by possible actuators placed between said support structure 3 and said support element 8, the support structure 3 may freely oscillate about said cutter axis X with respect to the support element 8.
Said cutter axis X, as extended by said cutter axle extension 9, is eccentric with respect to said support element axis X′, defining a predetermined eccentricity e.
Said excavating assembly 1 further comprises an eccentric plate movement unit 13 connected to said eccentric plate 11 in order to move said eccentric plate about said support element axis X′.
According to a particular embodiment, said eccentric plate movement unit 13 is supported by said support structure 3 and is operatively connected to said eccentric plate 11 so as to move it inside said eccentric plate seat 10 thereof.
According to a particular embodiment, said eccentric plate movement unit 13 is supported by said support structure 3 and is operatively connected to said eccentric plate 11 so as to move it inside said eccentric plate seat 10 thereof. Said eccentric plate movement unit 13 is connected to and actuates eccentric plate movement levers 38. Said eccentric plate movement levers 38 are operatively connected to said eccentric plate 11 so as to move it in the eccentric plate seat 10 thereof provided in the support element 8.
According to a particular embodiment, said eccentric plate movement unit 13 is supported by said support element 8 and is operatively connected to said eccentric plate 11.
According to a particular embodiment, said eccentric plate movement unit 13 comprises a linear piston-cylinder actuator or a motor connected to an internal thread and worm screw. Said cylinder, or motor and internal threads, is rotatably supported by said support element 8, and said piston, or worm screw, is rotatably connected by the end thereof to said eccentric plate 11 at a predetermined distance from the cutter axis X.
According to a particular embodiment, said linear piston-cylinder actuator is a hydraulic actuator.
According to a particular embodiment, said linear piston-cylinder actuator is an electric actuator, for example a motor actuating an internal thread-worm screw assembly.
According to a particular embodiment, said eccentric plate movement unit 13 is supported by said support structure 3 and is operatively connected to said eccentric plate 11.
According to a particular embodiment, said eccentric plate movement unit 13 comprises a linear piston-cylinder actuator.
Said cylinder is rotatably supported by said support structure 3, and said piston is rotatably connected by the end thereof to said eccentric plate 11 at a predetermined distance from the cutter axis X.
According to a particular embodiment, said linear piston-cylinder actuator is a hydraulic actuator.
According to a particular embodiment, said linear piston-cylinder actuator is an electric actuator.
According to a particular embodiment, said at least one support element 8 consists of two support elements 8, each comprising an eccentric plate 11 thereof, placed at opposite ends of the support structure 3. Only one eccentric plate movement unit 13 is operatively connected by means of levers and gears to both said eccentric plates 11.
According to a particular embodiment, said cutter 6 comprises opposing cutter axle extensions 9 which protrude from opposite sides of said support structure 3, extending said cutter axis X on opposite sides.
Said excavating assembly 1 further comprises two opposing support elements 8 adapted to rest on said road surface or ground to be milled 2 during the milling operations, and placed on opposite sides of said support structure 3.
Each of said two opposing support elements 8 comprises an eccentric plate seat 10.
Each of said eccentric plate seats 11 rotatably houses a respective eccentric plate 11 so as to allow said eccentric plate 11 to rotate about a support element axis X′.
Each of said eccentric plates 11 comprises a cutter axle extension seat 12.
Each of said cutter axle extension seats 12 freely and rotatably houses a respective one of said cutter axle extensions 9.
Said cutter axis X, as extended by said cutter axle extensions 9, is eccentric with respect to said support element axis X′, defining a predetermined eccentricity e.
According to a particular embodiment, one of the following alternatives is also envisaged:
According to a particular embodiment, the portion of cutter 6 that protrudes from support element 8 is increased or decreased by rotating said eccentric plate 11 in said eccentric plate seat 10.
According to a particular embodiment, said cutter axis, or cutter rotation axis, X is parallel to said support element axis X′.
According to a particular embodiment, said at least one support element 8 consists of two support elements 8 placed at opposite ends of the support structure 3. Each said support element 8 comprises an eccentric plate seat 9 which rotatably houses an eccentric plate 11 so as to allow said eccentric plate 11 to rotate about a support element axis X′; and in which said eccentric plate 11 comprises a cutter axle extension seat 11; and in which said cutter axle extension seat 11 freely and rotatably houses said cutter axle extension seat 9; and in which said cutter axis X as extended by said cutter axle extension seat 9 is eccentric with respect to said support element axis X′, defining a predetermined eccentricity e; and in which said excavating assembly 1 further comprises an eccentric plate movement unit 13 supported by said support element 8 or supported by said support structure 3 and connected to said eccentric plate 11 so as to move said eccentric plate about said support element axis X′.
According to a particular embodiment, said at least one support element 8 consists of two support elements 8 placed on opposite sides of the support structure 3. A first support element 8 comprises an eccentric plate seat 9 which rotatably houses an eccentric plate 11 so as to allow said eccentric plate 11 to rotate about a support element axis X′; and in which said eccentric plate 11 comprises a cutter axle extension seat 11; and in which said cutter axle extension seat 11 freely and rotatably houses said cutter axle extension 9; and in which said cutter axis X as extended by said cutter axle extension 9 is eccentric with respect to said support element axis X′, defining a predetermined eccentricity e; and in which said excavating assembly 1 further comprises an eccentric plate movement unit 13 supported by said support element 8 or supported by said support structure 3 and connected to said eccentric plate 11 so as to move said eccentric plate about said support element axis X′.
A second support element 8 comprises an eccentric plate seat 9 which rotatably houses an eccentric plate 11 so as to allow said eccentric plate 11 to rotate about a support element axis X′; and in which said eccentric plate 11 comprises a cutter axle extension seat 11; and in which said cutter axle extension seat 11 freely and rotatably houses a support structure shaft 36 integrally attached to said support structure 3; and in which said cutter axis X is extended in said support structure shaft 36 and is eccentric with respect to said support element axis X′, defining a predetermined eccentricity e; and in which said excavating assembly 1 further comprises an eccentric plate movement unit 13 supported by said support element 8 or supported by said support structure 3 and connected to said eccentric plate 11 so as to move said eccentric plate about said support element axis X′.
According to a particular embodiment, said cutter 6 is supported by said support structure 3 at least by means of the cutter movement unit or cutter motor 7.
According to a particular embodiment, said cutter axis X and the axis of the cutter movement unit or cutter motor 7 coincide with each other.
According to a particular embodiment, said cutter axle extension 9 is part of the cutter movement unit 7.
According to a particular embodiment, said support structure 3 is a box structure.
According to a particular embodiment, said support structure 3 is a closed box structure with the exception of said compartment opening 5 from which said cutter 6 protrudes.
According to a particular embodiment, said support structure 3 is a box structure that comprises an upper plate 14, a front plate 15, a rear plate 16, and sides 17 opposite each other with respect to said cutter 6; and/or in which said sides 17 are connected by separable means to said upper plate 14, front plate 15, and rear plate 16 so that the same type of sides 17 may be used for support structures 3 having widths according to different axial extensions.
According to a particular embodiment, said support structure 3 is a box structure that comprises an upper plate 14, a front plate 15, a rear plate 16, and sides 17 opposite each other with respect to said cutter 6; and in which at least one side 17 comprises a cutter support seat 18 defining a cutter axis of rotation or cutter axis X.
According to a particular embodiment, said support structure 3 is a box structure which comprises an upper plate 14 with which a piece of excavating assembly service equipment, such as a tank for a fluid, is associated.
According to a particular embodiment, said cutter support seat 18 is a motor seat that accommodates a portion of said cutter movement unit or cutter motor 7.
According to a particular embodiment, said cutter movement unit 7 comprises said cutter axle extension 9; a portion of said cutter axle extension 9 protrudes out of the support structure 3 and comprises power supply connections 19 adapted to connected the power supply to said cutter movement unit 7.
According to a particular embodiment, said cutter movement unit or cutter motor 7 comprises a hydraulic motor. According to a particular embodiment, said cutter movement unit or cutter motor 7 comprises an electric motor.
According to a particular embodiment, said cutter movement unit or cutter motor 7 is completely housed inside the support structure 3.
According to a particular embodiment, said cutter movement unit or cutter motor 7 is completely housed inside the support structure 3 with the exception of the extension portion of the cutter axle 9.
According to a particular embodiment, said cutter movement unit or cutter motor 7 is housed inside said cutter 6. According to a particular embodiment, said cutter movement unit or cutter motor 7 is housed outside said cutter 6.
According to a particular embodiment, said cutter 6 is a cutter cylinder having a cutter cover 20 which supports a plurality of cutting tools 21 in a cantilever fashion.
According to a particular embodiment, said support structure 3 is oscillatingly connected to a connection element 22 for connection to a loading machine 23, such as a skid steer excavator or an agricultural machine or a road tractor or a self-propelled machine, for example a skid steer loader or skid loader.
According to a particular embodiment, said support structure 3 is oscillatingly connected to a connection element 22 for connection to a loading machine 23, for example excavator 23 with an articulated arm 26.
According to a particular embodiment, said connection element 22 is slidably connected to transverse translation guides 24 defining an axis of translation T.
According to a particular embodiment, said axis of translation T is parallel to said cutter axis X.
According to a particular embodiment, said support structure 3 is oscillatingly connected to an attachment element 22 so as to allow said excavating assembly 1 to oscillate about an axis of oscillation Zo.
According to a particular embodiment, said axis of oscillation Zo is orthogonal to the cutter axis X.
According to a particular embodiment, said excavating assembly 1 comprises a cutter oscillation unit 25; said cutter oscillation unit 25 is placed between a connection element 22 for connection of the excavating assembly 1 to a loading machine 23, and said support structure 3 to adjust an oscillation of the excavating assembly 1 about an axis of oscillation Zo.
According to a particular embodiment, said connection element 22 is arranged opposite the travel direction of the milling so that said excavating assembly 1 is placed in front of a loading machine 23 with respect to the travel direction thereof, for example for connection to a front arm 26 of a skid steer loader or skid loader 23 and to allow milling both in a forward direction and in a backward direction of said loading machine 23.
According to a particular embodiment, said connection element 22 is arranged in the advancing direction of the milling so that said excavating assembly 1 is placed behind a loading machine 23 with respect to the travel direction thereof, for example for connection to rear support and lifting arms of a tractor 23 and to allow milling both in a forward direction and in a backward direction of said loading machine 23.
According to a particular embodiment, said eccentric plate movement unit 13 comprises a gearmotor.
According to a particular embodiment, said eccentric plate movement unit 13 comprises an electric motor.
According to a particular embodiment, said eccentric plate movement unit 13 comprises a hydraulic motor.
According to a particular embodiment, said eccentric plate movement unit 13 comprises a gear driven by a crank 35 which may be associated therewith by separable means.
According to a particular embodiment, said eccentric plate movement unit 13 comprises a pinion 27.
Said eccentric plate 11 comprises a rack 28.
Said pinion 27 meshes with said rack 28.
According to a particular embodiment, said rack 28 is arch-shaped to control the oscillation movement of the eccentric plate 11 in said eccentric plate seat 10.
According to a particular embodiment, said eccentric plate seat 10 is an open seat.
According to a particular embodiment, said eccentric plate seat 10 is a closed seat.
According to a particular embodiment, said eccentric plate seat 10 comprises at least one seat edge 29; said seat edge 29 accommodates and guides the oscillation of said eccentric plate 11.
According to a particular embodiment, said eccentric plate 11 comprises at least one eccentric plate edge 37; said eccentric plate edge 37 is accommodated and guided by said at least one seat edge 29.
According to a particular embodiment, said cutter axle extension seat 12 is an open seat.
According to a particular embodiment, said cutter axle extension seat 12 is a closed seat.
According to a particular embodiment, said cutter axle extension 9 comprises a motor guide 30; said cutter axle extension seat 12 is fitted to said motor guide 30.
According to a particular embodiment, said motor guide 30 comprises a seat shoulder 31 and a Seeger ring seat 31; said eccentric plate 11, when fitted to said motor guide 30 of said cutter axle extension 9 with the motor seat 12 thereof, is placed between said seat shoulder 31 and a Seeger ring 33 removably received into said Seeger ring seat 31.
According to a particular embodiment, said support element 8 comprises support element runners 34 adapted to rest on said road surface or ground to be milled 2.
According to a particular embodiment, said excavating assembly 1 may be removably applied or secured to a vehicle, such as a skid steer loader or skid loader or excavator.
The present invention also relates to a operating machine or operating machine or simply 23 comprising a excavating assembly 1 as described in any one of the preceding embodiments.
According to a particular embodiment, said excavating assembly is removably associated with the operating or loading machine 23 at the front thereof with respect to the direction of operation of the operating or loading machine 23.
The present invention also relates to a method for adjusting a excavating assembly 1 comprising the following steps:
According to a particular embodiment of the method for adjusting a excavating assembly, the following additional steps are provided either separately or in combination:
Number | Date | Country | Kind |
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102020000025711 | Oct 2020 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2021/059979 | 10/28/2021 | WO |