The invention relates generally to excavating machines of the type having a device for cutting the earth including bucket wheel trenchers, chain bar trenchers, trencher or trenchless plows and hoes, vibratory plows, disc wheel cutters, drum cutters, etc., and more particularly to a cutting plate carried on the trenching wheel or chain for breaking through rocky soils.
Excavating machines are well known for use in the cutting of an open trench having either vertical or sloped walls for the purposes of land drainage and irrigation including agricultural tiling, as well as the installation of utilities such as cable lines, pipelines, water lines, sewer lines, etc. These excavating machines are often of a vehicular type being self-contained and suitably driven for either over-the-road travel or movement during use of the earth cutting device.
Existing excavating machines usually employ earth cutting buckets or shovels for cutting into the earth and removing spoil from the trench being made but these elements do not function well when rocks within the earth to be trenched are encountered. Circular saws have been utilized for cutting through rocky soils but these machines do not effectively excavate spoil from a trench. In addition, most trenching excavators are mounted on crawler tractors and are of very large mass and cannot be driven on hard surface roadways without damage to the roadway being traversed.
A need exists for a trench excavator which can penetrate rocky soils, as well as soils which are sandy or otherwise not populated with rocks, while simultaneously effectively removing spoil from the trench.
The present invention provides a wheel excavating machine which includes a series of spaced apart plates mounted on the periphery of the wheel. Each plate is provided with one or more ripping teeth or spikes which extend outward from the plates, with succeeding plates on the wheel having the spikes arranged in a pattern which is offset from the placement of the spikes on the adjacent plates. The spikes are directed outwardly in the direction of rotation of the excavating wheel such that on the spikes are driven against and into the soil wall. In addition, the plates mounted on the periphery of the wheel may contain spade members which extend from a leading edge of each plate and are angled slightly outward from the center of the excavating wheel to claw at softer soils and ground rocks which have first been attacked by the spikes.
The excavator is equipped with an L-shaped lifting arm to which the excavating wheel assembly is mounted which allows the excavating wheel assembly and associated shoe member to be raised or lowered at the rear of the drive unit or tractor. The L-shaped lifting arm allows downward force to be applied to the wheel assembly. A transverse conveyor is located within the circumference of the wheel such that spoil carried over the top of the wheel may drop on the conveyor and be moved to the side of the trench being excavated. A cleaning member with a cleaning face is located at the top of the digging wheel in such a manner that it removes the spoil which has accumulated in the rim structure of the digging wheel and directs the spoil downwardly onto the conveyor.
A shoe member follows the trenching wheel through the trench being excavated. The shoe member in cooperation with the L-shaped lifting arm provides a fulcrum for downward force placed on the L-shaped arm by hydraulic cylinders, thereby forcing the excavating wheel into the trench and reducing the mass of the drive tractor needed to hold the wheel in the trench. The drive unit is carried on wheels with tires which permit the machine to be transported under its own drive power on a roadway.
Accordingly, it is an object of the present invention to provide an excavating machine which can trench through rocky soil as well as through non-rocky soil.
It is a further object of the present invention to provide an excavating machine which can be operated more efficiently.
It is also an object of the invention to provide an excavating machine which can be driven at reasonable roadway speeds on hard surface roadways.
An additional object of the present invention is to provide an excavating machine which efficiently removes spoil from the trench being excavated.
Other features and advantages of the present invention will become apparent upon a review of the following description, drawings and claims.
This invention discloses an improved excavating machine for cutting a trench through the earth. The invention particularly discloses an improved excavating machine for trenching through rocky soils. Prior improvements to wheel trenchers invented in whole or in part by one of the instant inventors are shown in U.S. Pat. Nos. 4,890,670; 5,873,186; 5,943,798; and 6,055,750; the disclosures of each of which are incorporated herein by this reference.
Referring to
While it is anticipated that the L-arm assembly 36 could comprise one L-arm of solid construction (not shown), the preferred embodiment as shown in
The L-arm assembly 36 also includes means for attachment to the hydraulic cylinder 38 to raise and lower the L-arm assembly 36 in the form of two gusset plates 96 having apertures 98 therein for receiving a pivot member 100 for pivotal attachment to the hydraulic cylinder 38. It is preferred that these means for attachment to the hydraulic cylinder 38 be proximate to the first end 62 of the first arm 60 of the L-arm assembly 36.
In the preferred embodiment wherein the L-arm assembly 36 is made up of two parallel L-arms 82, one of the parallel second arms 66 includes within its rectangular housing 94 means for extending and retracting the extended lift member 76. Means for extending and retracting an extended lift member 102 relative to a rigidly connected extended lift member 104 are shown in FIGS. 7 (extended) and 8 (retracted). A telescoping housing 106 is operably attached between a linear actuator 108 (shown uncovered in
While the L-arm assembly 36 of the present invention is shown on an excavating machine 30 having a rock wheel trencher assembly 42, it is to be understood that this L-arm assembly 36 could be incorporated with any type of excavating machine having earth cutting means as original equipment or sold separately as a retrofit part for existing equipment.
The supporting frame assembly 44 also includes a flange 122 having an aperture 124 therein for receiving a fastening member 126 for operable attachment to the second hydraulic cylinder 48 for the supporting frame assembly 44. Accordingly, as the second hydraulic cylinder 48 for the wheel frame assembly 44 is extended and retracted, the pitch of the supporting frame assembly 44 is adjusted up or down in accordance therewith.
The wheel assembly 50 includes a digging wheel 128 having a rim structure 130 and a series of circumferentially spaced plate members 132 peripherally mounted to the rim structure 130 of the digging wheel 128. A truck roller assembly 134 is rigidly connected to the supporting frame assembly 44 for adjustment of the digging wheel 128 and to maintain the digging wheel 128 in a desired position. The digging wheel 128 is driven in a counter-clockwise direction as illustrated in
Each plate member 132 comprises a generally flat plate having at least one ripping tooth 138 mounted thereto, the at least one ripping tooth 138 extending outwardly from rim structure 130.
Each plate member 132 may further be provided with one or more spades 174 which may be backhoe teeth which extend forward of leading edge 137 of plates 133. Spades 174 may comprise support legs 178, which lie along outward face 135 of plates 133, and shovels 176 which are disposed forward of leading edge 137 of plates 133. Shovels 176 preferably incline away from outward face 135.
Spaced from first plate member 132a is second plate member 132b of series of plate members 132a-j. Spacing between adjacent plate members may be about six inches while each plate member 132 may be approximately six inches long though variations in both of these dimensions may be selected, preferably within the range of three inches to fifteen inches, it further to be understood that the length of the plate members 132 is not dependent on the spacing between adjacent plate members 132, nor is the converse required. Second plate member 132b comprises a pair of ripping teeth 138 spaced generally equidistantly from the center line 180 of rim structure 130. Flanking ripping teeth 138 are pairs of spades 174 which may be mounted to outward face 135 of second plate member 132b at positions generally equidistant from center line 180.
Spaced apart from second plate member 132b and mounted to rims 129 and 131 is third plate member 132c of series of plate members 132a-j which comprises ripping teeth 138 and multiple spades 174. A centered spade 174 in the form of a backhoe tooth lies on center line 180 with the other spades 174 and the ripping teeth 138 spaced apart generally equidistantly from center line 180.
Fourth plate member 132d of series of plate members 132a-j is spaced similarly from third plate member 132c and from the next plate member 132e which will follow. Fourth plate member 132d comprises a pair of spades 174 flanked by a pair of ripping teeth 138. It can be observed that ripping teeth 138 on succeeding plate members 132b-j form a pattern with ripping tooth 138 of first plate member 132a starting on the center line 180 and with ripping teeth 138 moving sequentially outward from the center line 180 with each succeeding plate member 132b-e. Spades 174 are disposed on each plate member 132 and are placed in locations spaced apart from the ripping teeth 138. Generally ripping teeth 138 and spades 174 are symmetrically disposed as to center line 180.
It is to be understood that the pattern of the ripping teeth 138 and spades 174 on series of plate members 132a-j may repeat or the series of plate members 132a-j may comprise additional plate members 132, each of which preferably includes at least one ripping tooth 138 and at least one spade 174. However, plate members 132 which have neither ripping teeth 138 nor spades 174 may be interspersed within or between series thereof. Furthermore, the use of only one or more ripping teeth 138 on a plate member 132 without spades 174, or the use of only one or more spades 174 without ripping teeth 138 on a selected plate members is also contemplated.
Preferably, plate members 132 in series are constructed such that the first of a series of plate members 132 has a single ripping tooth 138 centered thereon while the next plate member 132 in the series includes two ripping teeth 138 each spaced approximately three inches from the centerline 180 of the wheel assembly 50. The next plate member 132 in the series is provided with two ripping teeth 138 each spaced approximately six inches from the centerline 180 and the subsequent plate member 132 includes two ripping teeth 138 each separated by approximately nine inches from the centerline 180. Thereafter, the next following plate member 132 includes two ripping teeth each separated from the center line 180 by twelve inches. Then the series may include a next following plate member 132 which includes two ripping teeth 138 straddling the centerline with each ripping tooth 138 at a distance of one and one-half inches from the center line 180, followed by the next following plate member 132 provided with two ripping teeth 138 each spaced approximately four and one-half inches from the centerline 180; followed by a next plate member 132 including two ripping teeth 138 each spaced approximately seven and one-half inches from the centerline 180; followed by a next plate member 132 including two ripping teeth 138 each spaced approximately ten and one-half inches from the centerline 180. Thereafter the next following plate member 132 may be identical to the first plate member 132a in the series having a centered single ripping tooth 138 and the series may then repeat as needed to complete the periphery of the rim structure 130.
As seen in
The ripping tooth 138 of first plate member 132a shatters the trench leading edge 57 of the rocky ground 58 while the ripping teeth 138 of each succeeding plate member 132 strike a different area and may clear the spoil 140 created by the ripping tooth 138 of the preceding plate members 132 or the ripping teeth 138 of the following plate members 132 may shatter a different area of the trench leading edge 57.
The shovels 176 of each spade 174 do not extend outward from plate 133 as far as the ripping teeth 138 do but do serve to scoop rock pieces and rocky soil in the trench, feeding the spoil 140 toward the arc plate 142 and upward such that spoil 140 will pass to the top 141 of wheel assembly 50 and be deflected by deflective face 150 (
Deflecting member 144 is operably attached to the wheel frame assembly 44 at 146. The deflecting member 144 is shown in detail in
The deflecting face 150 may be arcuate in lateral cross-section (
In the preferred embodiment, the deflecting face 150 is rigidly attached to a support member 152 which is carried on the frame assembly 144. Compression coil springs (not shown) within housing 154 may longitudinally bias the deflecting face 150 into position within the interior profile 148 of the rim structure 130 and the plate member 132 as well as permit the deflecting face 150 to retract upon contact with an obstruction (not shown) within the interior profile 148 of the rim structure 130 and the plate member 132. This configuration allows for positive cleaning while preventing damage upon contact with an obstruction.
An alternative embodiment of the cleaning member 144 is shown in
In the preferred embodiment, it is found that the wheel speed may be accelerated over that which is known in the art and that the cutting effect of the earth cutting assembly 40 may be improved by rotation of the wheel assembly 50 at a sufficient speed that the speed of travel of any of ripping teeth 138 across the leading trench edge 57 is not less than approximately fifteen feet per second, and preferably approximately at least eighteen feet per second. The inclusion of the deflecting member 144 and the conveyor assembly 52 in coordination with the novel plate members 132 mounted on the rim structure 130 enables the rapid rotation of the wheel assembly 52 such that the ripping teeth 138 pass the leading trench face 57 at an angular velocity of in excess of fifteen feet per second. In some ground conditions however, it may be necessary to operate the wheel assembly 50 at a slower speed at which the excavating machine will remain fully functional.
The conveyor assembly of the present invention is shown in
The conveyor assembly 52 further comprises a top plate 202 on which the endless conveyor belt 196 slides. In the preferred embodiment, this top plate 202 is made of an ultra-high molecular weight plastic to provide a minimal amount of friction between the endless conveyor belt 196 and the top plate 202. However, it is anticipated that other materials could be used. While the top plate 202 is shown in the preferred embodiment as separate plates 204 and 206 which are located side-by-side with a longitudinal channel 208 therebetween, it is to be understood that a single top plate could also be used having a longitudinal groove therein (not shown). The top plates 204 and 206 of the conveyor assembly 52 extend laterally beyond the first side assembly 198 and the second side assembly 200, respectively, in a manner so as to overlap the side assemblies 198 and 200 to prevent spoil 140 from entering the interior portion 190 of the conveyor assembly 52.
In the preferred embodiment, the endless conveyor belt 196 includes a series of finger-like projections 210 (
A belt tension adjuster 230 allows an end member 232 of the first side assembly 198 and an end member 234 of the second side assembly 200, respectively, to be extended or retracted as necessary The tension adjuster 230 comprises a thumb screw 231 which, upon turning along threaded rod 236, either extends or retracts the end members 232 and 234 of the first side assembly 198 and the second side assembly 200, respectively, along with the second end roller 194. The first end roller 192 is rigidly connected along with end members 238 and 240 of the first side assembly 198 and the second side assembly 200, respectively.
The first side assembly 198 and the second side assembly 200 further includes downwardly extended flanges 242 and 244, respectively, for preventing the spoil 140 from entering the interior portion 190 on the underside 246 of the conveyor assembly 52. For the minimal amount of spoil 140 that does enter the interior portion 190 of the conveyor assembly 52, a plow assembly is operably attached therein to direct the spoil 140 back out from the interior portion 190 of the conveyor assembly 52. The shoe assembly 54 is a diamond-shaped configuration of stop plates 250, 252, 254 and 256 which are angled towards the first side assembly 198 and the second side assembly 200. Accordingly, as spoil riding on the underside 212 of the endless conveyor belt 196 comes into contact with the stop plates 250-256 it is directed out of the conveyor assembly 52.
Once again, while the conveyor assembly 52 of the present invention is shown on an excavating machine 30 having a rock wheel trencher assembly 42, the conveyor assembly 52 could be incorporated with any type of excavating machine having earth cutting means either as original equipment or sold separately as a retrofit part for existing equipment.
The shoe assembly 54 of the present invention is shown in
Grooving means 268 are operably attached along the bottom edge 270 of the shoe assembly 54 and extend therebelow to form a groove 272 in the bottom 274 of the trench 56. In the preferred embodiment, the grooving means 268 comprise adjustable groove means 276 for adjusting the radial dimension of the groove 272. The adjustable groove means 276 includes a mounting assembly 278 including a mounting plate 280 rigidly connected to a bottom member 282 of the shoe assembly 54. The mounting assembly 278 of the adjustable groove means 276 also includes side mounting plates 284 and 286 rigidly connected to sidewalls 262 and 264, respectively, of the shoe assembly 54 and a rear mounting plate 288 operably attached between the side mounting plates 284 and 286.
Suspended within the mounting assembly 278 and pivotally connected about a pivot member 290 extended rearwardly from the front mounting plate 280 is the adjustable groover assembly 291 of the adjustable groove means 276. The adjustable groover assembly 291 comprises a first arcuate groove plate 292 and a second arcuate groove plate 294 having apertures 296 and 298, respectively, for receiving the pivot member 290 extended rearwardly from the front mounting plate 280, the first arcuate groove plate 292 and the second arcuate groove plate 294 in combination resulting in an arc 300 of varying radius for forming the groove 272 in the bottom 274 of the trench 56.
Means for pivoting the first arcuate groove plate 292 relative to the second arcuate groove plate 294 are included comprising a linear actuator 302 having a first end 304 and a second end 306 opposite to the first end 304.
The first end 304 of the linear actuator 32 is operably attached to a hand-crank assembly 308 which is operably attached at the top edge 310 of the shoe assembly 54. The second end 306 of the linear actuator 302 is operably attached to a yoke member 312 having an aperture 314 for receiving a pivot member 316 therein. First and second link members 318 and 320 each having a first end 322 and 324, respectively, and a second end 326 and 328, respectively, are pivotally attached at their first ends 322, 324 to the yoke member 312 and at their second ends 324, 326 to the first arcuate groove plate 292 and the second arcuate groove plate 294, respectively, at pivot points 328 and 330, respectively.
Accordingly, as the linear actuator 302 is extended, the link members 318 and 320 extend the first arcuate groove plate 292 and the second arcuate groove plate 294 apart to form a groove of a larger radius. Likewise, when the linear actuator 302 is retracted, the link members 318 and 320 retract the first arcuate groove plate 292 relative to the second arcuate groove plate 294 to create a groove of a smaller radius.
A nose cone member 332 extends in front of the front mounting plate 280 in the direction of travel of the excavating machine 30 to penetrate the ground 58 to make way for the adjustable groover assembly 291.
And again, while the adjustable groover assembly 276 of the present invention is shown on an excavating machine 30 having a rock wheel trencher assembly 42, it is to be understood that the adjustable groover assembly 276 could be incorporated with any type of excavating machine having earth cutting means as original equipment or sold separately as a retrofit part for existing equipment.
The foregoing description and drawings merely explain and illustrate the invention, and the invention is not limited thereto, except insofar as the claims are so limited as those skilled in the art who have the disclosure before them will be able to make modifications and variations therein without departing from the scope of the invention.
This application claims priority from copending provisional patent application entitled “Excavating Machine for Rocky and Other Soils,” Ser. No. 60/634,323 filed Dec. 8, 2004. The disclosure of provisional patent application Ser. No. 60/634,323 is hereby incorporated in its entirety.
Number | Date | Country | |
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60634323 | Dec 2004 | US |