The present application is a continuation application of International Application No. PCT/JP2023/011745 filed on Mar. 24, 2023, which is based on and claims priority to Japanese Patent Application No. 2022-061043 filed on Mar. 31, 2022. The contents of these applications are incorporated herein by reference.
The present invention relates to an excavator.
In a conventional excavator, it is known that the operating speed of a hydraulic actuator is set according to an operator's operation of an operation input device of the excavator.
According to an embodiment of the present invention, there is provided an excavator including an upper turning body; a lower traveling body; and a control part configured to permit changing of a parameter relating to control of the excavator by a remote operation from a management apparatus managing the excavator.
In the above-described conventional technology, in the case of changing a setting that is not permitted to be changed by an operator, it is necessary for a service person or the like who manages an excavator to go to an excavator work site or the like to change the setting, which is burdensome.
Therefore, it is desirable to easily change the setting.
An excavator management system of the present embodiment will be described below with reference to the drawings.
A management system SYS of the excavator of the present embodiment includes an excavator 100 and a management apparatus 200. In the following description, the management system SYS of construction machine is simply referred to as a management system SYS.
In the management system SYS of the present embodiment, the excavator 100 and the management apparatus 200 are connected via a network or the like. In addition to the excavator 100 and the management apparatus 200, the management system SYS of the present embodiment may include a support apparatus for supporting the excavator 100.
The excavator 100 of the present embodiment acquires operation information indicating the operation status of the excavator 100, transmits the operation information to the management apparatus 200, and receives various types of information from the management apparatus 200.
Specifically, the operation information of the excavator 100 includes position information indicating the current position of the excavator, orientation information indicating the orientation of the excavator, posture information indicating the posture of the excavator, work content information indicating the work content, load rate information indicating the load rate, cumulative time information indicating the cumulative time of the operation time, fuel information including the fuel injection amount, the CO2 emission amount, the work amount, or the like.
Further, in the excavator 100 of the present embodiment, various items related to the control of the excavator 100 are set or changed.
The setting of various items related to the control of the excavator 100 in the present embodiment means that item values are associated with various items related to the control of the excavator 100 and are stored in the excavator 100.
The changing of settings of various items related to the control of the excavator 100 in the present embodiment means changing the item values associated with various items related to the control of the excavator 100. In the following description of the present embodiment, item values of various items related to the control of the excavator 100 may be expressed as parameters.
The various items related to the control of the excavator 100 in the present embodiment include items for which settings are permitted to be changed by an operator or the like operating the excavator 100 and items for which settings are permitted to be changed only by a service person (manager) managing the excavator 100.
In the following description, an item whose setting is permitted to be changed by an operator may be referred to as a worker item. In the following description, an item whose setting is permitted to be changed only by a service person (manager) may be referred to as a manager item. Details of the manager item will be described later.
In the excavator 100 of the present embodiment, when the setting of the manager item is to be changed, the setting of the manager item is changed by remote control from the management apparatus 200. Specifically, upon receiving an instruction to change the setting of the manager item from the management apparatus 200 via the network, the excavator 100 changes the item value (parameter) associated with the manager item in accordance with the instruction to change the setting.
In the present embodiment, because the setting of the manager item can be changed by remote control from the management apparatus 200 as described above, it is not necessary for a manager such as a service person to go to the work site of the excavator 100 to change the setting of the manager item, and the setting can be easily changed.
Further, the excavator 100 of the present embodiment may specify a period during which each actuator operation is stopped while the engine is being driven in a period during which the work is stopped.
The period in which the excavator 100 is in a state in which the work is stopped includes a period in which the engine is stopped in addition to a period in which the actuator operations are stopped (an idle state period) while the engine is driven. The state in which the actuator operations of the excavator 100 are stopped includes a state in which the engine 11 as the prime mover of the excavator 100 is turned on and no lever operation is performed, and a state in which the engine 11 is turned off.
Note that an electric motor may be used as the prime mover without using an engine. In this case, an electric storage device is also mounted to supply electric power to the electric motor. The electric storage device is a device for storing electric power, and is, for example, an electric double-layer capacitor, a lithium-ion battery, a nickel-metal hydride battery, or the like. In this case, the excavator 100 controls the electric motor by using an inverter, so that the main pump 14 (see
The management apparatus 200 of the present embodiment receives operation information from the excavator 100, and aggregates the operation information for each work content of the excavator 100 indicated by the state information included in the operation information.
Further, the management apparatus 200 of the present embodiment requests the excavator 100 to approve the change of the setting of the manager item, and when the excavator 100 approves this request, the management apparatus 200 transmits an instruction to change the setting of the manager item to the excavator 100 via the network.
In the example of
Next, the configuration of the excavator 100 of the present embodiment will be described.
The excavator 100 has a lower traveling body 1, a turning mechanism 2, and an upper turning body 3. In the excavator 100, the upper turning body 3 is rotatably mounted on the lower traveling body 1 via the turning mechanism 2. A boom 4 is attached to the upper turning body 3. An arm 5 is attached to the tip of the boom 4, and a bucket 6 as an end attachment is attached to the tip of the arm 5.
The boom 4, the arm 5, and the bucket 6 constitute an excavation attachment as an example of an attachment. The boom 4 is driven by a boom cylinder 7, the arm 5 is driven by an arm cylinder 8, and the bucket 6 is driven by a bucket cylinder 9. A boom angle sensor S1 is attached to the boom 4, an arm angle sensor S2 is attached to the arm 5, and a bucket angle sensor S3 is attached to the bucket 6.
The boom angle sensor S1 is configured to detect the rotation angle of the boom 4. In the present embodiment, the boom angle sensor S1 is an acceleration sensor, and can detect the rotation angle (hereinafter, referred to as a “boom angle”) of the boom 4 with respect to the upper turning body 3. The boom angle, for example, becomes a minimum angle when the boom 4 is lowered to the maximum, and becomes larger as the boom 4 is raised.
The arm angle sensor S2 is configured to detect the angle of rotation of the arm 5. In the present embodiment, the arm angle sensor S2 is an acceleration sensor and can detect the angle of rotation (hereinafter, referred to as an “arm angle”) of the arm 5 with respect to the boom 4. The arm angle has a minimum angle when the arm 5 is fully closed, for example, and increases as the arm 5 is opened.
The bucket angle sensor S3 is configured to detect the angle of rotation of the bucket 6. In the present embodiment, the bucket angle sensor S3 is an acceleration sensor and can detect the angle of rotation (hereinafter, referred to as a “bucket angle”) of the bucket 6 with respect to the arm 5. The bucket angle has a minimum angle when the bucket 6 is fully closed, for example, and increases as the bucket 6 is opened.
The boom angle sensor S1, the arm angle sensor S2, and the bucket angle sensor S3 may each be a potentiometer using a variable resistor, a stroke sensor for detecting the stroke of the corresponding hydraulic cylinder, a rotary encoder for detecting the angle of rotation around the connecting pin, a gyro sensor, or a combination of an acceleration sensor and a gyro sensor.
A boom rod pressure sensor S7R and a boom bottom pressure sensor S7B are attached to the boom cylinder 7. An arm rod pressure sensor S8R and an arm bottom pressure sensor S8B are attached to the arm cylinder 8.
A bucket rod pressure sensor S9R and a bucket bottom pressure sensor S9B are attached to the bucket cylinder 9. The boom rod pressure sensor S7R, the boom bottom pressure sensor S7B, the arm rod pressure sensor S8R, the arm bottom pressure sensor S8B, the bucket rod pressure sensor S9R, and the bucket bottom pressure sensor S9B are also collectively referred to as “cylinder pressure sensors”.
The boom rod pressure sensor S7R detects the pressure (hereinafter, referred to as “boom rod pressure”) in the rod-side oil chamber of the boom cylinder 7, and the boom bottom pressure sensor S7B detects the pressure (hereinafter, referred to as “boom bottom pressure”) in the bottom-side oil chamber of the boom cylinder 7. The arm rod pressure sensor S8R detects the pressure (hereinafter, referred to as “arm rod pressure”) in the rod-side oil chamber of the arm cylinder 8, and the arm bottom pressure sensor S8B detects the pressure (hereinafter, referred to as “arm bottom pressure”) in the bottom-side oil chamber of the arm cylinder 8.
The bucket rod pressure sensor S9R detects the pressure (hereinafter, referred to as “bucket rod pressure”) in the rod-side oil chamber of the bucket cylinder 9, and the bucket bottom pressure sensor S9B detects the pressure (hereinafter, referred to as “bucket bottom pressure”) in the bottom-side oil chamber of the bucket cylinder 9.
The upper turning body 3 is provided with both a cabin 10 serving as an operator's cabin and a power source such as an engine 11. A sensor for detecting the amount of CO2 emissions may be provided in the vicinity of the exhaust mechanism of the engine 11.
Further, the upper turning body 3 is provided with a controller 30, a display device 40, an operation part 42, an audio output device 43, a storage device 47, a positioning device P1, a machine body inclination sensor S4, a turning angular speed sensor S5, an imaging device S6, and a communication device T1.
The upper turning body 3 may be provided with a power storage part for supplying power, a motor-generator for generating power using the rotational driving force of the engine 11, or the like. The power storage part may be, for example, a capacitor, a lithium-ion battery, or the like. The motor-generator may function as a motor to drive a mechanical load, or may function as a generator to supply power to the electric load.
The controller 30 functions as a main control part for controlling the drive of the excavator 100. In the present embodiment, the controller 30 is configured by a computer including a CPU (Central Processing Unit), RAM (Random Access Memory), ROM (Read Only Memory), or the like. The various functions of the controller 30 are implemented, for example, by the CPU executing a program stored in the ROM. The various functions may include, for example, at least one of a machine guidance function for guiding the manual operation of the excavator 100 by the operator or a machine control function for automatically supporting the manual operation of the excavator 100 by the operator.
The controller 30 may store various items related to the control of the excavator 100 in association with item values. That is, the controller 30 may store the settings of various items related to the control of the excavator 100. In the controller 30, items for which settings are stored include worker items and manager items.
In the present embodiment, information in which various items related to the control of the excavator 100 are associated with item values may be expressed as setting information. All or part of the setting information may be stored in a memory device included in the controller 30, or may be stored in a storage device 47 provided outside the controller 30.
The display device 40 is configured to display various kinds of information. The display device 40 may be connected to the controller 30 via a communication network such as a CAN, or may be connected to the controller 30 via an exclusive-use line.
The operation part 42 is configured to allow the operator to input various kinds of information to the controller 30. The operation part 42 includes at least one of a touch panel, a knob switch, a membrane switch, or the like installed in the cabin 10.
The audio output device 43 is configured to output audio. The audio output device 43 may be, for example, an on-vehicle speaker connected to the controller 30 or an alarm such as a buzzer. In the present embodiment, the audio output device 43 is configured to output various kinds of information in audio in response to an audio output instruction from the controller 30.
The storage device 47 is configured to store various kinds of information. The storage device 47 is, for example, a nonvolatile storage medium such as a semiconductor memory. The storage device 47 may store information output by various kinds of devices during the operation of the excavator 100, or may store information acquired via various kinds of devices before the operation of the excavator 100 is started.
The storage device 47 may store, for example, data regarding the target work surface acquired via the communication device T1 or the like. The target work surface may be set by the operator of the excavator 100 or may be set by a construction manager or the like.
The positioning device P1 may be configured to measure the position of the upper turning body 3. The positioning device P1 may be configured to measure the orientation of the upper turning body 3. In the present embodiment, the positioning device P1 is a GNSS compass, for example, and detects the position and orientation of the upper turning body 3, and outputs the detected value to the controller 30. Therefore, the positioning device P1 may also function as an orientation detection device for detecting the orientation of the upper turning body 3. The orientation detection device may be an orientation sensor attached to the upper turning body 3.
The machine body inclination sensor S4 is configured to detect the inclination of the upper turning body 3. In the present embodiment, the machine body inclination sensor S4 is an acceleration sensor for detecting the longitudinal inclination angle around the longitudinal axis and the lateral inclination angle around the lateral axis of the upper turning body 3 with respect to the virtual horizontal plane. The longitudinal axis and the lateral axis of the upper turning body 3 are orthogonal to each other at an excavator center point which is a point on the pivot axis of the excavator 100, for example.
The turning angular speed sensor S5 is configured to detect the turning angular speed of the upper turning body 3. The turning angular speed sensor S5 may be configured to detect or calculate the turning angle of the upper turning body 3. In the present embodiment, the turning angular speed sensor S5 is a gyro sensor. The turning angular speed sensor S5 may be a resolver, a rotary encoder, or the like.
The imaging device S6 is an example of a space recognition apparatus, and is configured to acquire an image around the excavator 100. In the present embodiment, the imaging device S6 includes a front camera S6F for imaging the space in front of the excavator 100, a left camera S6L for imaging the space to the left of the excavator 100, a right camera S6R for imaging the space to the right of the excavator 100, and a rear camera S6B for imaging the space behind the excavator 100.
The imaging device S6 is, for example, a monocular camera having an imaging device such as a CCD or CMOS, and outputs a captured image to the display device 40. The imaging device S6 may be a stereo camera, a range image camera, or the like. The imaging device S6 may be replaced with another spatial recognition device such as a three-dimensional range image sensor, an ultrasonic sensor, a millimeter-wave radar, a LIDAR, or an infrared sensor, or a combination of another spatial recognition device and a camera.
The front camera S6F is, for example, mounted on the ceiling of the cabin 10, that is, inside the cabin 10. However, the front camera S6F may be mounted outside the cabin 10, such as on the roof of the cabin 10 or on the side of the boom 4. The left camera S6L is mounted on the left end of the upper surface of the upper turning body 3, the right camera S6R is mounted on the right end of the upper surface of the upper turning body 3, and the rear camera S6B is mounted on the rear end of the upper surface of the upper turning body 3.
The communication device T1 is configured to control communication with external devices located outside the excavator 100. In the present embodiment, the communication device T1 controls communication with external devices via a satellite communication network, a cellular phone communication network, an Internet network, or the like. The external devices are, for example, a management apparatus 200 such as a server installed in an external facility and a support apparatus such as a smartphone carried by workers around the excavator 100.
Next, referring to
First, the basic system mounted on the excavator 100 will be described. In
As illustrated in
The engine 11 is a diesel engine adopting isochronous control for maintaining an engine rotation speed constant regardless of an increase or decrease in a load. Fuel injection quantity, fuel injection timing, boost pressure, or the like in the engine 11 are controlled by an engine control part (ECU 74).
The engine 11 is connected to a main pump 14 and a pilot pump 15 as hydraulic pumps, respectively. The main pump 14 is connected to a control valve 17 via a hydraulic oil line.
The control valve 17 is a hydraulic control device for controlling the hydraulic system of the excavator 100. The control valve 17 is connected to hydraulic actuators such as a left traveling hydraulic motor, a right traveling hydraulic motor, a boom cylinder 7, an arm cylinder 8, a bucket cylinder 9, and a turning hydraulic motor.
Specifically, the control valve 17 includes a plurality of spool valves corresponding to the respective hydraulic actuators. Each spool valve is configured to be displaceable according to the pilot pressure so that the opening area of the PC port and the opening area of the CT port can be increased or decreased. The PC port is a port for communicating the main pump 14 with the hydraulic actuator. The CT port is a port for communicating the hydraulic actuator with the hydraulic oil tank.
The pilot pump 15 is connected to the operation device 26 via a pilot line. The operation device 26 includes, for example, a left operating lever, a right operating lever, and a travel operation device. The travel operation device includes, for example, a travel lever and a travel pedal. In the present embodiment, each of the operation device 26 is a hydraulic operation device and is connected via a pilot line to a pilot port of a corresponding spool valve in the control valve 17. However, the operation device 26 may be an electric operation device.
The operation pressure sensor 29 detects the operation contents of the operation device 26 in the form of pressure. The operation pressure sensor 29 outputs a detection value to the controller 30. However, the operation contents of the operation device 26 may be electrically detected.
The selector valve 60 is configured to switch between an enabled state and an disabled state of the operation device 26. The enabled state of the operation device 26 is a state in which an operator can operate the hydraulic actuator by using the operation device 26. The disabled state of the operation device 26 is a state in which an operator cannot operate the hydraulic actuator by using the operation device 26. In the present embodiment, the selector valve 60 is a gate lock valve configured to operate in response to an instruction from the controller 30.
Specifically, the selector valve 60 is arranged in a pilot line connecting the pilot pump 15 and the operation device 26, and is configured to switch the shut-off/communication of the pilot line in response to an instruction from the controller 30. The operation device 26 is in an enabled state when, for example, the gate lock lever D4 is pulled up and the selector valve 60 (gate lock valve) is opened, and is in an disabled state when the gate lock lever D4 is pushed down and the selector valve 60 (gate lock valve) is closed.
The display device 40 is configured to display various kinds of information. The display device 40 may be connected to the controller 30 via a communication network such as CAN, or may be connected to the controller 30 via an exclusive-use line. In the present embodiment, the display device 40 is configured to display one or two or more captured images captured by the imaging device S6 and a menu screen. The display device 40 is operated by receiving power from the storage battery 70. The display device 40 includes a control part 40a, an image display part 41, and an operation part 42.
The control part 40a controls images displayed on the image display part 41. In the present embodiment, the control part 40a is configured by a computer including a CPU, a RAM, a NVRAM, a ROM, or the like. In this case, the control part 40a reads the program corresponding to each functional element from the ROM, loads the program into the RAM, and causes the CPU to execute the corresponding processing. However, each functional element may be configured by hardware or a combination of software and hardware. The image displayed on the image display part 41 may be controlled by the controller 30 or the imaging device S6.
The image display part 41 displays a captured image captured by at least one of the imaging devices S6 and a menu screen. The captured image may be, for example, a rear image captured by the rear camera S6B, a left image captured by the left camera S6L, or a right image captured by the right camera S6R. The captured image may be, for example, a bird's eye image obtained by combining captured images captured by the rear camera S6B, the left camera S6L, and the right camera S6R. The captured image may be two or more images selected from a rear image, a left image, a right image, and a bird's eye image. The menu screen includes a state screen illustrating the state of the excavator 100 and a setting screen illustrating various settings of the excavator 100.
The operation part 42 is a switch panel including hardware switches. The operation part 42 may be a touch panel. In the present embodiment, the operation part 42 is arranged below the image display part 41 and includes a switch (for example, a menu switch) for changing the image displayed by the image display part 41. However, the arrangement of the operation part 42 is not limited to the example described above, and may be arranged on an operating lever, for example, or on a seat left console or seat right console on both left and right sides of the driver's seat. In addition to the operation part 42 provided in the display device 40, the driver's seat side operation part 50 having the same function as the operation part 42 may be arranged on at least one of the operating lever, seat left console, or seat right console.
In the present embodiment, the image display part 41 displays a menu screen when the menu switch of the operation part 42 is operated in a state in which the bird's eye image FV and the rear image CBT captured by the imaging device S6 are displayed. For example, the image display part 41 reduces the size of the rear image CBT without changing the size of the bird's eye image FV before and after the menu switch of the operation part 42 is operated, and displays a screen for selecting a menu detailed item. When a predetermined switch of the operation part 42 is operated in a state in which the screen for selecting a menu detailed item is displayed, the image display part 41 switches the rear image CBT to a menu screen such as a state screen illustrating the state of the excavator 100 and a setting screen indicating various settings of the excavator 100. At this time, the image display part 41 displays the bird's eye image FV in a state in which the size is maintained without changing the size.
The image display part 41 may be configured to display a menu screen when the menu switch of the operation part 42 is operated, regardless of whether the excavator 100 is operable or inoperable. The image display part 41 may be configured to display a menu screen when the menu switch of the operation part 42 is operated only when the excavator 100 is inoperable.
Further, these may be configured to be switchable by a switching means such as a switching switch. The operable state of the excavator 100 is, for example, a state in which the operation device 26 is enabled when the gate lock lever D4 is pulled up and the selector valve 60 is opened. The inoperable state of the excavator 100 is, for example, a state in which the operation device 26 is disabled when the gate lock lever D4 is pushed down and the selector valve 60 is closed.
The storage battery 70 is charged by, for example, electricity generated by an alternator 11a. The electric power of the storage battery 70 is also supplied to the controller 30 or the like. For example, the starter 11b of the engine 11 is driven by electric power from the storage battery 70 to start the engine 11.
The ECU 74 transmits data on the state of the engine 11, such as the cooling water temperature, to the controller 30. The regulator 14a of the main pump 14 transmits data on the swash plate tilt angle to the controller 30. The discharge pressure sensor 14b transmits data on the discharge pressure of the main pump 14 to the controller 30. The oil temperature sensor 14c provided in the conduit between the hydraulic oil tank and the main pump 14 transmits data on the temperature of the hydraulic oil flowing in the conduit to the controller 30. The operation pressure sensor 29 transmits data on the pilot pressure generated when the operation device 26 is operated to the controller 30. The controller 30 stores these pieces of data in a temporary storage part (memory) and can transmit the data to the display device 40 when necessary.
The engine rotation speed adjustment dial 75 is a dial for adjusting the rotation speed of the engine 11. The engine rotation speed adjustment dial 75 transmits data on the setting state of the engine rotation speed to the controller 30. The engine rotation speed adjustment dial 75 is configured so that the engine rotation speed can be switched in four levels, namely, an SP mode, an H mode, an A mode, and an IDLE mode.
The SP mode is a rotation speed mode selected when priority is given to the amount of work, and the highest engine rotation speed is used. The H mode is a rotation speed mode selected when both the amount of work and the fuel mileage are desired, and the second highest engine rotation speed is used. The A mode is a rotation speed mode selected when it is desired to operate the excavator 100 with low noise while prioritizing the fuel mileage, and the third highest engine rotation speed is used.
The IDLE mode is a rotation speed mode selected when it is desired to idle the engine 11, and the lowest engine rotation speed is used. The engine 11 is controlled so as to be constant at the engine rotation speed corresponding to the rotation speed mode set by the engine rotation speed adjustment dial 75. The engine rotation speed adjustment dial 75 is provided with an output characteristic selector switch 76, and the output characteristic of the excavator 100 can be changed by pressing the output characteristic selector switch 76. In the output characteristic selector switch 76, for example, the engine output torque diagram may be changed, or the engine rotation speed in each stage of the engine rotation speed adjustment dial 75 may be decreased by a predetermined value.
The alarm device 49 is a device used to alert people involved in the work of the excavator 100. The alarm device 49 is configured by, for example, a combination of an indoor alarm device and an outdoor alarm device. The indoor alarm device is a device for calling the attention of an operator of the excavator 100 in the cabin 10, and includes, for example, at least one of a sound output device, a vibration generating device, or a light emitting device provided in the cabin 10. The indoor alarm device may be the display device 40.
The outdoor alarm device is a device for calling the attention of a worker working around the excavator 100, and includes, for example, at least one of a sound output device or a light emitting device provided outside the cabin 10. The sound output device as the outdoor alarm device includes, for example, a travel alarm device attached to the bottom surface of the upper turning body 3. The outdoor alarm device may be a light emitting device provided on the upper turning body 3. However, the outdoor alarm device may be omitted. The alarm device 49 may, for example, notify a person engaged in the work of the excavator 100 when the imaging device S6 functioning as an object detection device detects a predetermined object.
Next, the hardware configuration of the management apparatus 200 of the present embodiment will be described. The management apparatus 200 of the present embodiment is a computer having a CPU 201, a storage device 202, a communication device 203, an input device 204, and a display device 205, which are connected to each other by a bus.
The CPU 201 controls the entire operation of the management apparatus 200. The storage device 202 stores a program executed by the CPU 201, various kinds of information related to the excavator 100, or the like. The communication device 203 communicates with the excavator 100 and the support apparatus via a network.
The input device 204 is for inputting information to the management apparatus 200, and is implemented by, for example, a keyboard or a pointing device. The display device 205 is for displaying various kinds of information output from the management apparatus 200, and is implemented by a display or the like.
Next, the functions of the apparatuses of the management system SYS according to the present embodiment will be described with reference to
First, the functions of the excavator 100 will be described. The following elements are implemented by the controller 30 of the excavator 100 reading and executing a program stored in a memory device. The excavator 100 of the present embodiment includes an input receiving part 31, a display control part 32, a safety condition determining part 33, a setting changing part 34, and a notification output part 35.
The input receiving part 31 receives various inputs to the excavator 100. More specifically, for example, the input receiving part 31 receives an input of a request or instruction transmitted from the management apparatus 200 to the excavator 100.
The display control part 32 controls the display on the display device 40. The safety condition determining part 33 determines whether the state of the excavator 100 satisfies the safety condition.
The safety condition of the present embodiment will be described below. The safety condition in the present embodiment is that the gate lock lever D4 is pressed down to disable the operation device 26 and that the engine 11 is turned off. That is, the safety condition in the present embodiment is that it is ensured that the excavator 100 does not start moving (is not in operation).
Therefore, the safety condition determining part 33 of the present embodiment determines whether the operation device 26 of the excavator 100 is disabled and the engine 11 is turned off, and determines that the safety condition is satisfied when the operation device 26 is disabled and the engine 11 is turned off.
The safety condition of the present embodiment may satisfy any one of a state in which the gate lock lever D4 is pressed down to disable the operation device 26, a state in which the engine 11 is turned off, and a state in which the operating lever included in the operation device 26 is in neutral.
The setting changing part 34 changes the setting of the manager item in response to a setting change instruction transmitted from the management apparatus 200. In the present embodiment, the setting change instruction transmitted from the management apparatus 200 may include the manager item to be changed and the changed item value of the manager item.
Upon receiving the change instruction, the setting changing part 34 identifies the manager item to be changed from the setting information stored in the controller 30, and updates (overwrites) the item value of the identified manager item to the item value after the change.
The notification output part 35 outputs various notifications generated by the excavator 100. Specifically, when the state of the excavator 100 does not satisfy the safety condition, the notification output part 35 may output a notification indicating that fact to the management apparatus 200.
Next, the functions of the management apparatus 200 will be described. The management apparatus 200 of the present embodiment includes a communication control part 210 and a change instructing part 220.
The communication control part 210 of the present embodiment controls communication between the management apparatus 200 and the excavator 100. More specifically, the communication control part 210 transmits to the excavator 100 an approval request for changing the setting of the manager item, an instruction for changing the setting of the manager item, or the like to the excavator 100. The communication control part 210 receives an approval notification from the excavator 100 for approving the change of the setting of the manager item.
The change instructing part 220 of the present embodiment generates a change instruction for instructing the excavator 100 to change the settings of the manager item. The change instruction may be input to the management apparatus 200 by, for example, a manager (service person) who manages the excavator 100. The manager item to be changed in the settings and the changed item value may be predetermined between, for example, the operator of the excavator 100 and the service person.
The manager item of the present embodiment will now be described.
The manager item of the present embodiment is an item for which the change of the item value by the user of the excavator 100 is prohibited. The user of the excavator 100 is, for example, an operator who operates the excavator 100. The manager item of the present embodiment may be predetermined by a manager who manages the excavator 100. The manager of the excavator 100 may be a service person who has the authority to perform the maintenance of the excavator 100.
Specifically, the manager items of the present embodiment include, for example, items whose corresponding item values are numerical values and items whose corresponding item values are “enabled” or “disabled”.
Among the manager items, items whose corresponding item values are numerical values include, for example, the maximum rotation speed of the engine 11, the minimum rotation speed of the engine 11 in the idling state, the rotation speed of the engine 11 when the IDLE mode is selected, the degree of luminance of the display device 40, or the like.
Items for which corresponding item values are numerical values include the speed balance of a turning operation when an operation to turn the upper turning body 3 is performed, and a boom-up operation when a lever operation to raise the boom 4 is performed.
Further, among the manager items, in an item whose corresponding item value is “enabled” or “disabled”, enabled/disabled of the function indicated by the manager item is set.
The function indicated by the manager items, whose corresponding item value is “enabled” or “disabled”, includes, for example, a function to automatically disable the operation device 26, a function to display a setting screen related to a specific setting, a function to output an alarm as a buzzer sound, or the like.
The function of automatically disabling the operation device 26 is a function of maintaining the disabled state of the operation lever when an operation of pulling up the gate lock lever D4 is performed in a state where the operation lever is in a state of lever input.
The function of displaying a setting screen related to a specific setting is a function of displaying a setting screen for setting a pressure value of a reserve line used when the end attachment is used as an end attachment other than the bucket 6.
The items included in the manager items are not limited to the items described above and may include items other than the items described above.
Next, the operation of the management system SYS of the present embodiment will be described with reference to
In the management system SYS of the present embodiment, the management apparatus 200 transmits, by the communication control part 210, an approval request to the excavator 100 for requesting approval for changing the settings of the manager item (step S401).
The timing of transmitting the approval request from the management apparatus 200 to the excavator 100 may be determined, for example, by a call between the operator of the excavator 100 and the service person using the management apparatus 200. Specifically, the approval request is transmitted from the management apparatus 200 to the excavator 100 when the operator and the service person mutually agree to change the settings of the manager item and the service person performs an operation to transmit the approval request to the excavator 100 in the management apparatus 200.
When the input receiving part 31 receives the approval notification, the excavator 100 determines whether the excavator satisfies the safety condition by the safety condition determining part 33 (step S402).
When the excavator 100 satisfies the safety condition, the excavator 100 causes, by the display control part 32, the display device 40 to display an approval screen (step S403).
At this time, the main screen may be displayed on the display device 40, and the display control part 32 may receive the approval request and cause the main screen displayed on the display device 40 to transition to the approval screen.
Subsequently, when the input receiving part 31 receives an operation of approval on the approval screen, the excavator 100 transmits an approval notification indicating that the change of the setting of the manager item is approved to the management apparatus 200 by the notification output part 35 (step S404).
When the management apparatus 200 receives the approval notification by the communication control part 210, the change instructing part 220 generates a change instruction instructing the change of the item value of the approved manager item (step S405), and the communication control part 210 transmits the change instruction to the excavator 100 (step S406).
When the input receiving part 31 receives a change instruction instructing the change of the setting of the manager item, the excavator 100 changes the item value (parameter) of the manager item according to the change instruction by the setting changing part 34 (step S407).
Next, the operation of the excavator 100 will be described in more detail with reference to
In the present embodiment, the processing of
The excavator 100 of the present embodiment receives an approval request for a change in the setting of the manager item from the management apparatus 200 by the input receiving part 31 (step S501).
Subsequently, the excavator 100 determines, by the safety condition determining part 33, whether the state of the excavator 100 satisfies the safety condition (step S502).
When it is determined in step S502 that the safety condition is not satisfied, the excavator 100 transmits, by the notification output part 35, an error notification indicating that the safety condition is not satisfied to the management apparatus 200 (step S503), and the process returns to step S502.
When it is determined in step S502 that the safety condition is satisfied, the excavator 100 causes, by the display control part 32, the display device 40 to display an approval screen for approving the change in the setting of the manager item (step S504).
Subsequently, the excavator 100 determines whether the input receiving part 31 has received the operation to approve the change of the setting of the manager item on the approval screen (step S505). If the operation to approve is not received in step S505, the excavator 100 returns to step S505.
If the operation to approve is received in step S505, the excavator 100 receives the change instruction transmitted from the management apparatus 200 by the input receiving part 31, and changes the setting of the manager item according to the setting instruction, by the setting changing part 34 (step S506).
Specifically, the setting changing part 34 identifies the manager item based on the manager item to be changed included in the change instruction, and updates the item value (parameter) associated with the identified manager item to the item value (parameter) after change included in the change instruction.
As described above, in the present embodiment, for the manager item for which the operator of the excavator 100 is prohibited from changing the setting, the setting can be changed by remote operation from the management apparatus 200.
Therefore, according to the present embodiment, it is not necessary for the service person to go to the work site of the excavator 100 in order to change the setting of the manager item, and the service person can change the setting of the manager item from the office or the like where the management apparatus 200 is arranged.
Note that the excavator 100 of the present embodiment monitors whether the excavator 100 maintains a state in which the safety condition is satisfied even while changing the item value (parameter) of the manager item, for example. That is, the excavator 100 determines, by the safety condition determining part 33, whether the safety condition is satisfied even during the process of
When the safety condition is no longer satisfied, the excavator 100 discontinues the process of changing the item value (parameter) of the manager item. That is, if an operation that does not satisfy the safety condition is performed during the parameter change (for example, engine ON, etc.), the excavator 100 stops the process illustrated in
Next, a display example on the display device 40 of the excavator 100 according to the present embodiment will be described with reference to
The main screen illustrated in
First, the image display part 41 will be described. As illustrated in
The travel mode display area 41b, the attachment display area 41c, the engine control state display area 41e, the rotation speed mode display area 41i, and the air conditioner operating state display area 41m are areas for displaying setting state information that is information about the setting state of the excavator 100. The fuel mileage display area 41d, the engine operating time display area 41f, the cooling water temperature display area 41g, the fuel remaining amount display area 41h, the urea water remaining amount display area 41j, and the hydraulic oil temperature display area 41k are areas for displaying operating state information that is information about the operating state of the excavator 100.
Specifically, the date and time display area 41a is an area for displaying the current date and time. The travel mode display area 41b is an area for displaying the current travel mode. The attachment display area 41c is an area for displaying an image representing the currently attached attachment. The fuel mileage display area 41d is an area for displaying fuel mileage information calculated by the controller 30. The fuel mileage display area 41d includes an average fuel mileage display area 41d1 for displaying lifetime average fuel mileage or section average fuel mileage, and an instantaneous fuel mileage display area 41d2 for displaying instantaneous fuel mileage.
The engine control state display area 41e is an area for displaying the control state of the engine 11. The engine operating time display area 41f is an area for displaying the accumulated operating time of the engine 11. The cooling water temperature display area 41g is an area for displaying the current temperature state of the engine cooling water. The fuel remaining amount display area 41h is an area for displaying the remaining amount of fuel stored in the fuel tank. The rotation speed mode display area 41i is an area for displaying in an image the current rotation speed mode set by the engine rotation speed adjustment dial 75. The urea water remaining amount display area 41j is an area for displaying in an image the remaining amount of urea water stored in the urea water tank. The hydraulic oil temperature display area 41k is an area for displaying the temperature state of the hydraulic oil in the hydraulic oil tank.
The air conditioner operating state display area 41m includes an outlet display area 41m1 for displaying the current position of the outlet, an operation mode display area 41m2 for displaying the current operation mode, a temperature display area 41m3 for displaying the current set temperature, and an air volume display area 41m4 for displaying the current set air volume.
The image display area 41n is an area for displaying an image captured by the imaging device S6. In the example of
The rear image CBT is an image projecting the space behind the excavator 100, and includes a counterweight image GC. The rear image CBT is a visual point image generated by the control part 40a, and is generated based on the image acquired by the rear camera S6B. The right image CRT is an image projecting the space on the right side of the excavator 100, and is generated based on the image acquired by the right camera S6R.
The image display area 41n includes a first image display area 41n1 located at the top, a second image display area 41n2 and a third image display area 41n3, both of which are positioned at the bottom. In the example of
In the example of
Further, in the present embodiment, an icon image 41x is displayed in each of the first image display area 41n1, the second image display area 41n2, and the third image display area 41n3. The icon image 41x is an image representing the relative relationship between the position of the imaging device S6 and the orientation of the attachment of the upper turning body 3.
The icon image 41x of the present embodiment includes an image 41xM of the excavator 100, an image 41xF indicating the front of the excavator 100, and an image 41xB indicating the rear of the excavator 100. The icon image 41x includes an image 41xL indicating the left side of the excavator 100, an image 41xR indicating the right side of the excavator 100, and an image 41xI indicating the interior of the cabin 10.
The images 41xF, 41xB, 41xL, 41xR, and 41xI correspond to the front camera S6F for capturing the front of the excavator 100, the rear camera S6B for capturing the rear of the excavator 100, the left camera S6L for capturing the left side of the excavator 100, and the right camera S6R for capturing the right side of the excavator 100, respectively. The image 41xI corresponds to a camera inside the cabin 10.
In the present embodiment, when an image associated with each camera is selected in the icon image 41x, image data captured by the camera corresponding to the selected image is displayed in the image display area 41n.
In the example of
Further, in the second image display area 41n2, the display mode of the image 41xB is different from the display mode of the images 41xF, 41xL, 41xR, and 41xI. Therefore, it can be seen that the image represented by the image data captured by the rear camera S6B corresponding to the image 41xB is displayed in the second image display area 41n2. Moreover, in the third image display area 41n3, the display mode of the image 41xR is different from the display mode of the images 41xF, 41xL, 41xB, and 41xI. Therefore, it can be seen that the image represented by the image data captured by the right camera S6R corresponding to the image 41xR is displayed in the third image display area 41n3.
The menu display area 41p has tabs 41p1 to 41p7. In the example illustrated in
The tab 41p1 displays a menu detail item icon for displaying a menu detail item. When tab 41p1 is selected by the operator, the icons displayed on the tab 41p2 to 41p7 are switched to the icons associated with the menu detail item.
The tab 41p4 displays an icon for displaying information relating to the digital level. When the tab 41p4 is selected by the operator, the rear image CBT is switched to a screen for displaying information relating to the digital level. However, a screen for displaying information relating to the digital level may be displayed by being superimposed the rear image CBT or reducing the rear image CBT. Also, the bird's eye image FV may be switched to a screen for displaying information relating to the digital level, or a screen for displaying information relating to the digital level may be displayed by being superimposed on the bird's eye image FV or reducing the bird's eye image FV.
In the tab 41p6, an icon for displaying information relating to computerized construction is displayed. When the operator selects the tab 41p6, the rear image CBT is switched to a screen indicating information relating to computerized construction. However, a screen indicating information relating to computerized construction may be displayed by being superimposed on the rear image CBT or reducing the rear image CBT. Also, the bird's eye image FV may be switched to a screen indicating information relating to computerized construction, and a screen indicating information relating to computerized construction may be displayed by being superimposed on the bird's eye image FV or reducing the bird's eye image FV.
An icon for displaying information relating to the crane mode is displayed on the tab 41p7. When the operator selects the tab 41p7, the rear image CBT is switched to a screen indicating information relating to the crane mode. However, a screen indicating information relating to the crane mode may be displayed by being superimposed on the rear image CBT or reducing the rear image CBT. The bird's eye image FV may be switched to a screen indicating information relating to the crane mode, or a screen indicating information relating to the crane mode may be displayed by being superimposed on the bird's eye image FV or reducing the bird's eye image FV.
No icon is displayed on the tabs 41p2, 41p3, and 41p5. Therefore, even if the tabs 41p2, 41p3, and 41p5 are operated by the operator, no change occurs in the image displayed on the image display part 41.
The icons displayed on the tabs 41p1 to 41p7 are not limited to the example described above, and icons for displaying other information may be displayed.
Next, the operation part 42 will be described. As illustrated in
The switches 42a1 to 42a7 are arranged below the tabs 41p1 to 41p7 and correspond to the tabs 41p1 to 41p7, respectively, and function as switches for selecting the tabs 41p1 to 41p7, respectively. Because the switches 42a1 to 42a7 are arranged below the tabs 41p1 to 41p7 and correspond to the tabs 41p1 to 41p7, respectively, the operator can intuitively select the tabs 41p1 to 41p7.
The switch 42b1 switches the captured image displayed in the image display area 41n. Each time the switch 42b1 is operated, the captured image displayed in the first image display area 41n1 of the image display area 41n is switched between, for example, a rear image, a left image, a right image, and a bird's eye image. Each time the switch 42b1 is operated, the captured image displayed in the second image display area 41n2 of the image display area 41n may be switched between, for example, a rear image, a left image, a right image, and a bird's eye image.
Each time the switch 42b1 is operated, the captured image displayed in the first image display area 41n1 of the image display area 41n, the captured image displayed in the second image display area 41n2, and the captured image displayed in the third image display area 41n3 may be switched.
As described above, the switch 42b1 as the operation part 42 may switch the screens displayed in each of the first image display area 41n1, the second image display area 41n2, and the third image display area 41n3. A switch for switching the screens displayed in the second image display area 41n2 and the third image display area 41n3 may be provided separately.
The switches 42b2 and 42b3 are switches for adjusting the air volume of the air conditioner. In the example illustrated in
The switch 42b4 is a switch for switching either of the cooling function or heating function on or off. In the example illustrated in
The switches 42b5 and 42b6 are switches for adjusting the set temperature of the air conditioner. In the example illustrated in
The switch 42b7 is a switch capable of switching the display of the engine operating time display area 41f.
The switches 42a2 to 42a6 and 42b2 to 42b6 are configured to be capable of inputting respective switches or numbers displayed near the switches. The switches 42a3, 42a4, 42a5, and 42b4 are configured to be capable of moving a cursor to the left, up, right, and down, when the cursor is displayed on the menu screen.
The functions provided to the switches 42a1 to 42a7 and 42b1 to 42b7 are only examples, and the switches may be configured to be capable of executing other functions.
In the image display area 41n, a bird's eye image FV is displayed without having the size thereof changed before and after the tab 41p1 is selected. The visibility is not degraded when the operator checks the surroundings of the excavator 100.
In the excavator 100 of the present embodiment, when the main screen illustrated in
In the approval screen illustrated in
The display area 44 may display a message 44a and an operation button 44b. The message 44a is for asking the operator of the excavator 100 whether to approve the change of the item value (parameter) of the manager item by remote operation. The operation button 44b is an operation button for the operator of the excavator 100 to transmit an approval notification indicating that the change of the parameter by remote operation has been approved to the management apparatus 200.
When an operation to select the operation button 44b is performed on the approval screen illustrated in
In the screen illustrated in
Messages 45a and 45b may be displayed in the display area 45. The message 45a is a message indicating to the operator of the excavator 100 that a remote operation is being performed by the management apparatus 200. The message 45b is a message indicating that the excavator 100 is in the process of changing the item value (parameter) of the manager item in response to the change instruction received from the management apparatus 200.
In the present embodiment, the operator of the excavator 100 can be made aware that the parameter is being changed by the remote operation, and the operator can be made to maintain a state that satisfies the safety conditions.
Further, in the present embodiment, because the message indicating that the remote operation is being performed by the management apparatus 200 and the message indicating that the parameter is being changed are displayed together with the captured images (rear image and right image), the visibility is not degraded when the operator checks the surroundings of the excavator 100.
When the parameter change is completed, the excavator 100 of the present embodiment may cause the screen illustrated in
The excavator 100 of the present embodiment may cause the change completion screen to transition to the main screen illustrated in
According to an aspect of the present invention, the setting can be easily changed.
Although the embodiment of the present invention has been described above, the above contents are not intended to limit the contents of the present invention, and various modifications and improvements are possible within the scope of the present invention.
Number | Date | Country | Kind |
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2022-061043 | Mar 2022 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2023/011745 | Mar 2023 | WO |
Child | 18899310 | US |