The present invention relates generally to the field of exercise training apparatus. More specifically, one form of the present invention relates to roller system bicycle trainers. While, the present inventions were developed for roller system bicycle trainers they may have application in other types of exercise equipment, such as but not limited to treadmills.
With reference to
The prior bicycle exercise roller systems have been utilized by bicyclists for many years in training regiments. However, the design of the conventional bicycle exercise roller system may limit the conditioning benefit that the bicyclist receives. The present inventions overcome the limitations associated with the prior bicycle exercise roller systems in a novel and non-obvious way.
One form of the present invention contemplates an exercise training apparatus, comprising: a mechanical frame; a roller coupled to and rotatable relative to the frame; and, a flywheel located within the roller.
Another form of the present invention contemplates a bicycle exercise roller system for riding a bicycle having a front and a rear wheel thereon, comprising: a mechanical frame including a pair of spaced frame rails; a rotatable front roller disposed between the pair of frame rails and adapted for receiving the front wheel of the bicycle thereagainst; a rotatable intermediate roller disposed between the pair of frame rails and adapted for receiving the rear wheel of the bicycle thereagainst, and upon rotation of the rear wheel the intermediate roller is rotated; a rotatable rear roller disposed between the pair of frame rails and adapted for receiving the rear wheel of the bicycle thereagainst, and upon rotation of the rear wheel the rear roller is rotated; a flywheel located within one of the rotatable intermediate roller and the rotatable rear roller; and, a mechanical drive coupled between the flywheel and one of the rotatable intermediate roller and the rotatable rear roller and upon rotation of the rear wheel the mechanical drive causes rotation of the flywheel at a rotational speed greater than the rotational speed of the roller that the flywheel is located within.
Yet another form of the present invention contemplates a bicycle exercise roller system for riding a bicycle having a front and a rear wheel thereon, comprising: a mechanical frame including a pair of spaced frame rails; a rotatable front roller disposed between the pair of frame rails and adapted for receiving the front wheel of the bicycle thereagainst; a rotatable intermediate roller disposed between the pair of frame rails and adapted for receiving the rear wheel of the bicycle thereagainst, and upon rotation of the rear wheel the intermediate roller is rotated; a rotatable rear roller disposed between the pair of frame rails and adapted for receiving the rear wheel of the bicycle thereagainst, and upon rotation of the rear wheel the rear roller is rotated; a belt coupling the front roller with one of the intermediate roller and the rear roller; and, a platform extending between the pair of frame rails and between the front roller and the intermediate roller, the platform having an outer surface for receiving the bicyclist thereon and a channel formed in the platform for the passage of the belt below the outer surface.
In yet another form the present invention contemplates a bicycle exercise roller system for riding a bicycle having a front and a rear wheel thereon, comprising: a mechanical frame including a pair of spaced frame rails; a rotatable front roller disposed between the pair of frame rails and adapted for receiving the front wheel of the bicycle thereagainst; a rotatable intermediate roller disposed between the pair of frame rails and adapted for receiving the rear wheel of the bicycle thereagainst, and upon rotation of the rear wheel the intermediate roller is rotated at a first speed; a rotatable rear roller disposed between the pair of frame rails and adapted for receiving the rear wheel of the bicycle thereagainst, and upon rotation of the rear wheel the rear roller is rotated at a first speed; a flywheel located within one of the rotatable intermediate roller and the rotatable rear roller; and, means for driving the flywheel at speeds greater than the first speed.
Objects and advantages of the present invention will be apparent from the following description of the preferred embodiments.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention is illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.
With reference to
The present application contemplates alternate embodiments where the bicycle may also be ridden on the roller system without utilization of the front roller and/or the front wheel 103. In one form the bicycle may be supported by an external mechanical supporting structure. In one form the front wheel 103 is removed and a mechanical support engages the bicycle to support the front of the bicycle while the bicycle is ridden on the roller system 20. The rotation of rear wheel 104 causes the rotation of rollers 27 and 28. The present application contemplates that one of ordinary skill in the art can utilize other known techniques for supporting the bicycle.
Roller system 20 includes a mechanical frame 21 that supports the components of the system. The mechanical frame 21 includes a frame rail 22 that is spaced apart from frame rail 23. The frame rails 22 and 23 may include legs 21a to elevate the frame rails off of the floor/ground. In one form the frame rails 22 and 23 are continuous members and in another form the frame rails are formed of multiple portions connected at a hinge point 24. In one embodiment including a hinged frame rail 22, the hinged frame rail 22 includes a rear portion 22a and a front portion 22b that are coupled by a fastener, such as hinge bolt 25, washer 26a and nut 26. The hinged frame rail 23 includes a rear portion 23a and a front portion 23b that are coupled by a fastener, such as hinge bolt 25, washer 26a and nut 26. In one form the frame is made of extruded metal tubing, however other types of materials are contemplated herein. The present application contemplates a variety of other frame configurations including, but not limited to tri-fold, snap, interference, welded and other techniques as are believed generally known to those of ordinary skill in the art
Rollers 27, 28 and 29 are coupled to the mechanical frame 21. Each of the rollers 27, 28 and 29 are rotatable relative to the mechanical frame 21. The rollers will be referred to in the following manner: rear roller 27; intermediate roller 28; and front roller 29. Corresponding with each of the rollers 27, 28 and 29 is a respective axis of rotation X, Y, Z. In a preferred form of the present invention the rollers 27, 28 and 29 are generally positioned perpendicular to the frame rails 22 and 23. Each of the rollers 27, 28 and 29 is rotatably mounted to a respective shaft 41, 45 and 29a. The shafts 41, 45 and 29a are in turn fixedly mounted to the frame rails 22 and 23 by mechanical fasteners. In one form the ends of the shafts 41, 45 and 29a are threaded and passed through a portion of the frame rails and captured by a threaded fastener. Therefore, the rollers 27, 28 and 29 are rotatable about the shafts 41, 45 and 29a. In one form of the present invention the axis of rotation X, Y and Z are parallel to one another and to the surface that the roller system 20 is located upon. Further, the present application also contemplates embodiments wherein the shaft and roller may rotate together relative to the frame.
In one form of the present invention a platform 35 extends between the frame rails 22 and 23 and between the front roller 29 and the intermediate roller 28. The platform 35 has an outer surface 35a adapted for the bicyclist to place their feet on while mounting and dismounting the bicycle. In one form the location of the surface 35a allows the bicyclist to reach the platform with a portion of their feet while still sitting on the bicycle but does not interfere with the bicycle pedals during operation. In one form of the present invention a drive belt receiving channel 36 is formed in the platform 35. The drive belt receiving channel 36 allows a front roller drive belt 33 to pass to the front roller 29 beneath the outer surface 35a thereby preventing the front roller drive belt 33 from being stepped on during use of the roller system 20. Further, the platform 35 has sufficient strength to support the weight of the cyclist. The present application also contemplates a roller system 20 without any platform, and with platforms having alternative configurations to maintain the front roller drive belt below the outer surface of the platform. The present application contemplates that the platform 35 may be fixedly coupled to the frame rails 22 and 23 by mechanical fasteners, or may be moveable along the frame rails 22 and 23. In one form the platform 35 is positioned by the bicyclist at a desired location and is retained in that location by its own weight bearing against the frame rails 22 and 23.
With reference to
The roller system 20 receives the rear wheel 104 of bicycle 102 onto the rear roller 27 and the intermediate roller 28 and receives the front wheel 103 of the bicycle 102 onto the front roller 29. As discussed above, the present application also contemplates a roller system where the front portion of the bicycle is supported by an independent mechanical structure and the front wheel may or may not engage a roller. The rotation of the rear wheel 104 causes the rear roller 27 and the intermediate roller 28 to rotate. In one form the front roller drive belt 33 is coupled between the front roller 29 and the intermediate roller 28. The front roller drive belt 33 runs in a groove 29g formed in the front roller 29 and in a groove 28g formed in the intermediate roller 28. The front roller drive belt 33 is in tension and functions to transmit work to drive the front roller at substantially the same rotational speed as the intermediate roller 28 and the rear roller 27.
In one form of the present invention a drive belt 32 is coupled between a drive pulley 31 on the intermediate roller 28 and a pulley 30 associated with the rear roller 27. Pulley 30 is coupled to a flywheel 40 that will be described in detail below. Pulley 31 is rotatable with the intermediate roller 28 and provides the work necessary through the drive belt 32 to turn the pulley 30. The present application also contemplates an alternative embodiment wherein the drive pulley 31 can be attached to the rear roller 27 and the pulley 30 is associated with the intermediate roller 28. In either embodiment the rotation of the respective roller by the turning of the rear wheel 104 causes the drive pulley 31 to revolve and transfer work through drive belt 32 to turn pulley 30 and the flywheel 40.
With reference to
In one form the rear roller 27 has a substantially cylindrical outer surface 27c that is adapted for engagement by a rear wheel 104. However, the present application contemplates that the outer surface may be, but is not limited to, convex, concave, crowned, parabolic. The roller has a circular cross section. In a preferred form the rear roller 27 is defined by a tube having substantially cylindrical outer surface 27c and a substantially cylindrical inner surface 27d. The present application also contemplates that the rear roller 27 may have portions that are of a non cylindrical shape, such as, but not limited to flared ends. In one form the roller 27 has an outside diameter within the range of about 3 to 5 inches and a wall thickness within the range of about 1/16 to ¼ inches. Materials appropriate for the roller 27 include plastics and metals, and a preferred material is an aluminum alloy. In a more preferred form the rollers are tubular and formed of an aluminum alloy with an outside diameter of 4.5 inches, an inside diameter of 4.25 inches.
The rear roller 27 is designed and constructed to withstand the loads associated with the bicyclist 101 riding the bicycle 102 thereon. With reference to
Roller 27 is rotatably supported at each of its ends 200 and 201 by a bearing. In one embodiment of the present invention a bearing 100 mounts one end 200 of the roller 27 on shaft 41 and a bearing 43 mounts the other end 201 of the roller 27 relative to flywheel 40 on the shaft 41. Flywheel 40 located within rear roller 27 is supported on shaft 41 a bearing 42 at one end and another bearing 42 at the other end. In one form an outer pilot structure 110 of the flywheel 40 is mounted on bearing 42. The flywheel 40 rotates on bearings 42 about the shaft 41. Bearing 43 is mounted on the outer pilot structure 110 at end 201 and the roller 27 rotates about shaft 41 on bearing 43 and bearing 100 at end 200.
Shaft 41 is fixedly mounted at each of its ends to the respective frame rail 22 or 23. Each end of the shaft 41 includes a threaded portion 46 that is configured to receive a threaded fastener 50. A washer 52 is located on either side of a wall 120 of the frame rail 22 or 23. The shaft 41 includes a key feature 51 that has a geometric shape to match a portion of the opening through the wall 120 of the frame rail 22 or 23. In one form the key feature is of a square configuration so that the flats in the square match with corresponding surfaces in the opening and prevent rotation of the shaft. The threaded fastener 50 engages the threaded portion 46 and fixes the shaft 41 in place relative to the frame 21. The present application contemplates other techniques for fixedly connecting the shaft 41 with the frame rails 22 and 23.
Flywheel 40 may extend the substantial length within the roller 27 or may only extend a portion of the length of the roller 27. The flywheel 40 must be balanceable about the rotational centerline. In one form the flywheel is symmetrical about the rotational centerline. However, non-symmetrical structures are also contemplated, provided they are balanced about the rotational centerline.
In one form the flywheel 40 is of a cylindrical shape and more preferably is of a tubular configuration. The flywheel 40 has an outer surface 150 that may include details such as, but not limited to paddles, knurling and/or spiral threads, however in a preferred form the outer surface is a machined substantially smooth surface. In one embodiment the outer surface is a lathe turned surface, and in a preferred embodiment has a surface finish of about 125 micro-inches.
The outer surface of the flywheel is spaced from the inner surface of the roller. In one form the outer surface 150 is located within a range of about 0.050 to 0.200 inches from the inner surface 27d of the rear roller 27. In one form the inner surface 27d is substantially cylindrical. In another form the outer surface 150 is located within a range of about 0.010 to 0.050 inches form the inner surface 27d of the rear roller 27. However, other spacing between the flywheel and the roller are contemplated herein
In one form the flywheel 40, rear roller 27 and shaft 41 are all coaxial. The flywheel is preferably formed of steel, but other materials for the flywheel 40 are contemplated herein. In one form of the present invention the flywheel 40 and the rear roller 27 are formed of dissimilar materials. However, flywheels and rollers made of the same material are contemplated herein. One form of the present invention contemplates a flywheel having an outside diameter of 4.0 inches, an inside diameter of 3.5 inches and is formed of steel.
During rotation of the rear wheel 104 the flywheel 40 is rotated at speeds greater than the rotational speed of the rear roller 27 that the flywheel is contained within. The ability to drive the flywheel 40 at rotational speed greater than the rear roller 27 it is contained within is accomplished through a drive mechanism. In one form the drive mechanism includes: a pulley 31 connected to and driven by the intermediate roller 28 which is adjacent the rear roller 27; a pulley 30 connected with the flywheel 40 that is located within rear roller 27; and, a drive belt 32. The diameter of pulley 30 is selected to be smaller than pulley 31 and preferably the diameter of pulley 30 is within a range of about 0.8 to 1.5 inches and the diameter of pulley 31 is within a range of about 3 to 5 inches. In one form the of the present invention pulley 31 has a pitch diameter of 4.38 inches and pulley 30 has a pitch diameter of 1.18 inches, with a resulting speed ratio of 3.7:1. However, pulleys having other pitch diameters are contemplated herein thereby allowing for a variety of speed ratios. In one embodiment the flywheel is driven at rotational speeds within a range of about 3 to 5 times the rotational speed of the rear roller that contains the flywheel. The present application contemplates a wide variety of speed ratios and is not limited to the above ratios unless specifically provided to the contrary. The present application contemplates changing the pulleys and speed ratios.
With reference to
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In an alternate embodiment there is only one fastener for locking the pulley 31 and the intermediate roller 28 together. If a single fastener is utilized, a balance weight may be utilized to account for the mass imbalance in the system.
With reference to
In one form of the system for coupling/decoupling the rotation of the flywheel 40 from the roller 27 there is utilized the movement of carrier 603 in a spline 610. The carrier 603 is moved in the axial direction along the shaft 41 to either engage or disengage the planetary gears 604 from the sun gear 602 and the ring gear 601.
With reference to
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With reference to
Handle 34 included engagement pins 901 (
In one embodiment the handle 34 further functions to provide a storage location for the belt 33 when the frame is folded. The belt 33 is wound around the handle 34 prior to insertion of the handle between the frame portions 22 and 23 as shown in
In roller systems of the present invention the flywheel has the capability to store and release enough energy to allow the bicyclist to stop pedaling for a period of time as the rear wheel coasts on the intermediate and rear rollers. The traditional roller systems as described in
Second, energy absorbed and released during each pedal stroke effectively smoothes out the rider's pedaling action. This allows the rider to pedal while standing with greater ease and comfort than with prior rollers.
Third, the flywheel absorbs approximately 15-20 times more energy during a typical acceleration from 10 to 35 miles per hour. This makes interval training much more productive than with prior rollers.
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention are desired to be protected. It should be understood that while the use of the word preferable, preferably or preferred in the description above indicates that the feature so described may be more desirable, it nonetheless may not be necessary and embodiments lacking the same may be contemplated as within the scope of the invention, that scope being defined by the claims that follow. In reading the claims it is intended that when words such as “a,” “an,” “at least one,” “at least a portion” are used there is no intention to limit the claim to only one item unless specifically stated to the contrary in the claim. Further, when the language “at least a portion” and/or “a portion” is used the item may include a portion and/or the entire item unless specifically stated to the contrary. Each patent and/or publication referred to herein is incorporated by reference in its entirety.
The present application claims the benefit of U.S. Provisional Patent Application No. 60/640,760 filed Dec. 30, 2004 which is incorporated herein by reference.
Number | Date | Country | |
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60640760 | Dec 2004 | US |