The present patent application is based upon and hereby claims priority to U.S. Provisional Application Ser. No. 60/855,955 filed Nov. 1, 2006.
The present invention relates to an exercise device and, more particularly, to an adjustable kettlebell that utilizes specially designed weights.
A kettlebell is a long used exercise with a handle. The kettlebell dates back to the early twentieth century and is attributed to a Russian heritage. The kettlebell comes in different weights, typically from 9 pounds to 90 pounds and is used as a weight lifting device to improve musculature, strength and coordination as well as reduce the risk of injury. One of the typical exercises with a kettlebell is to lift the device and, as the device is raised upwardly, to flip it over so as to rest on the back of the wrist of the user. It is different from a typical dumbbell because the mass of the kettlebell is cantilevered away from the grasp of the user's hand allowing for a dynamic load to the body as it is flipped over during the exercise.
The unique shape of the kettlebell allows a mass center to be located more distal to the joint than a dumbbell and the additional lever of the kettlebell, by placing a resistance distal to the handle, provides a unique challenge to the nervous systems well as the grip. As such, the user encounters much greater inertial forces and which may provide a distinct advantage when attempting to transfer swing gains to athletic tasks with a strong inertial component, such as baseball pitching, a golf swing, Olympic lifts etc.
One problem associated with the traditional kettlebells is that the device has a generally crude appearance that has remained relatively unchanged throughout its long history. The shape affects the comfort of the user while exercising, and in particular, in carrying out the basic exercise where the kettlebell is flipped over the handle and stopped on the back of the wrist, the ball shape and iron material can cause discomfort and bruising to the user especially to the beginner who has not mastered the technique.
Another problem associated with the traditional kettlebells is that each kettlebell had a specific weight, generally measured in kilograms, and therefore, the user requires multiple kettlebells with different weights to do a variety of exercises requiring a unit for each hand. For a trainer this means carrying and storing many different kettlebells with different weights and bulk.
There have been kettlebells disclosed with adjustable weights and which include round flat weights positioned perpendicular to the handle, round flat weights located parallel to the handle and the like. As an example, there is a kettlebell shown and described in U.S. Published Patent Application 2006/0035767 where the device has removable and replaceable weights.
However, even with the adding and subtracting of weights, making the overall weight adjustable, there are further problems in that the center of gravity moves with the change of the weights and which is not advantageous for the user where a uniform location of the center of gravity is desirable in optimizing the benefit of the exercise. In addition, the adding and subtracting of weights though current systems changes the size and shape of the kettlebell, again, an undesirable feature.
Others devices are constructed in uncomfortable and dangerous forms and, generally, there are difficulties in exchanging the weights quickly and problems in attaching the weights securely. Further problems include the lack of a convenient storage for the weights as well as difficulty in readily identifying the weight of the kettlebell after a change in weight.
Accordingly, it would, therefore, be desirable to have a kettlebell that overcomes the aforementioned difficulties and problems in existing kettlebells.
Therefore, in accordance with the present invention, there is an exercise device, such as a kettlebell, that overcomes the problems and disadvantages of the aforedescribed prior art devices. With the present invention, the exercise device is a hand held device that has a frame that is generally a heavy metallic construction. There are a plurality of weights that can be attached to and detached from the frame and the weights are configured such each can be added to the frame or removed therefrom without altering the center of gravity of the overall exercise device.
To that end, the weights are generally coaxial, when nested together and are generally annular in configuration having different radii so that the weights can nest against each other. In the exemplary embodiment, there is an inner weight, an intermediate weight and an outer weight that nest together. As an enhanced feature, the weights are color coded so that the user can easily identify which weights are being used such that the determination of the overall weight of the exercise device is easy to recognize.
The present exercise device also has a shroud that covers the frame and which is designed to reduce the trauma of the device contacting the back of the wrist of the user in carrying out an exercise so as to minimize the impact and discomfort. Thus, the outer shroud of the exercise device has a curved surface that generally fits the contour of the back of the wrist as opposed to the current spherical configuration that does cause trauma to the user, particularly in the case of a novice attempting to learn the exercises. In addition, the presence of the shroud allows the present exercise device to have weights added or taken away while still retaining the same physical size and shape of the device.
There is a unique detaching and attaching system that allows the weights to be easily and quickly added and removed from the device. In carrying out that system, there is a pin that can be manipulated by the use of one hand and which can be slid in and out of the frame to add or remove a weight. The pin is held in its inserted position by a dual locking system, that is, there is a locking means having a toggle lever to hold the pin to the frame and also there is a shear force created that acts against the pin when in its operative, inserted position that also contributes to prevent the inadvertent removal of the pin. Both of the locking means of the dual locking system are readily disengaged by the user for easy removal for adding or removing of the weights.
As a further feature of the present invention, the is a base that is used to store the weights that are not being currently used in the exercise device and the base provides a ready means of storing the weights as well as facilitate the procedure of adding or removing of weights for the exercise device itself.
Finally, there is a handle that is securely affixed to the frame and the handle is a molded plastic, one piece grip that is seamless for comfort of the user in swinging the weight. The handle can be manufactured by various exemplary injection molding techniques.
These and other features and advantages of the present invention will become more readily apparent during the following detailed description taken in conjunction with the drawings herein.
Referring now to
As can be seen, the weights 18, 20, and 22 are concentrically oriented and are shaped so as to be nestable within each other. As Such, the intermediate weight 20 fits over and nests to the inner weight 28 and, likewise, the outer weight 22 fits over and nests to the intermediate weight 20. While only three weights are illustrated, it can be understood that a greater or lesser number weights could be used consistent with the teaching of the present invention. Since the weights 18, 20, 22 are generally annular, all three have their centers of gravity located such that the center of gravity of the weights 18, 20, 22 remains at a fixed point whether there is only the outer weight 22, the outer and intermediate weights 22, 20 nested together or all three weights 18, 20, 22 nested together as will become understood.
The inner weight 12 has an elongated vertical slot 24 of a predetermined depth; the intermediate weight has a elongated vertical slot 26 of a lesser depth while the outer weight 22 has an elongated vertical slot 28 of a still lesser depth. There are also holes in each of the weights 18, 20 and 22 and are illustrated as lower hole 30 that passes entirely through the lower weight 18. In the intermediate weight 20, there is a lower hole 32 and an upper hole 34. In the outer weight 22, there is a lower hole 36, an intermediate hole 38 and an upper hole 40 and which are located at predetermine heights that are coordinated with each of the elongated vertical slots 24, 26, 28.
Accordingly, when all of the weights 18, 20, 22 are properly nested within each other, the lower holes 30, 32 and 36 are aligned with each other, the upper hole 34 of the intermediate weight 20 is aligned with the intermediate hole 38 of the outer weight 22 and which is located above the bottom of the elongated vertical slot 28 and the upper hole 40 of the outer weight 22 is located above the bottom of the elongated vertical slot 26.
Each of the weights 18 and 20 also has a vertical flange 42 and 44, slightly tapered outwardly in the downward direction, respectively, and which fit inside a inner slots 46, and 48 formed in the internal surface of the intermediate weight 20 and outer weight 22 and correspondingly dimensioned, so that the weights 18, 20 and 22 are properly aligned when they are nested together. There is also a smaller outwardly projecting flange 45 formed on the outer weight 22.
There further can be seen in
There is also a handle 52 that extends upwardly and which is designed to be grasped by the user in using the exercise device 10 to perform an exercise movement. In the exemplary embodiment, the handle 52 is a molded plastic, seamless construction so as to provide a comfortable surface to the user grasping that handle 52.
The handle 52 can preferably be produced as a one-piece handle by certain molding techniques. One exemplary technique is reaction injection molding where a foaming agent is introduced into the mold. As such, during the molding, the foaming agent creates bubbles to expand the plastic material and fill the mold. The resultant handle is comprised of a non-porous outer skin while the interior of the handle is comprised of a solid foam consistency.
Another molding technique that can be used to produce a one-piece handle for the present invention is compression molding wherein the plastic material is placed within the mold such that there is more plastic material than usable volume within the mold. As such, as the mold is closed, the mold pressurizes the molding material, thereby causing the plastic material to set while excess material is rejected outwardly from the sides of the mold.
A still further technique for producing the one-piece handle for the present invention is gas assisted injection molding. With this technique, a gas is introduced into the closed mold such the plastic molding material blows up by the formation of a large bubble within the material. The resultant handle is, therefore, a one piece handle with a large void remaining therein.
In the half shroud 50b, there is also an opening area 54 with four receiving openings 56, 58, 60 and 62 vertical spaced apart. A locking pin 64 is adapted to enter any of the four receiving openings 56, 58, 60 and 62 as will be later explained and there is a toggle lever 66 located at the proximal end of the locking pin 64.
There can also be seen in
Also, in the exemplary embodiment, the upper surfaces 70, 72 and 74, respectively, of the inner weight 18, the intermediate weight 20 and the outer weight 22 are all tapered downwardly in the outer direction and, as will be seen, when the weights are nested together, those upper surfaces 70, 72 and 74 form a common, contiguous tapered surface.
Turning now to
The frame 76 has an open area 86 that is dimensioned so as to receive the weights 18, 20, 22. The half shrouds 50a and 50b are affixed to the frame 76 and may be affixed thereto by means of screws 88 that pass through bosses 90 formed in the half shroud 50a and pass through a projecting boss 92 on the frame 76 (only one of which is shown) and threaded into threads formed in bosses (not shown) provided in the half shroud 50b.
The handle 52 is also secured to the frame 76 and that securing may be by means of screws 94 that pass through vertically spaced apart sets of holes 96 in the handle 52 and similarly located holes 98 in the frame 76 and thread into threads, for example, in the frame 76. There is also a cover 100 that is positioned atop of the frame 76 and which may be affixed thereto by a press fit or by some suitable fasteners.
There are sets of springs that create a bias between the weights 18, 20 and 22 and the cover 100 and, as shown, there are preferably three sets of springs, a set of inner springs 102, a set of intermediate springs 104 and a set of outer springs 106, each of which sets will be later shown to bias, respectively, against the inner weight 18, the intermediate weight 20 and the outer weight 22 to serve a purpose that will be later described. The sets of springs may be affixed to the underside of the cover 100 by means such as being pressed into bosses (not shown) in the cover 100 having cylindrical openings, however, other methods of affixing the sets of springs 102, 104 and 106 can be used.
As also shown in
Turning now to
Molded rubber feet 122 are also utilized and which can pass through the openings 112 and be press fitted into suitable holes (not shown) located in the lower surface of the pods 14 to retain the base plate 110 to the molded housing 108. Finally, there are slotted openings 124 formed in the molded housing 108 so that, when assembled, the upstanding locks 114 with the locking edges 116 extend upwardly through the slotted openings 124 and are therefore accessible for a purpose to be later explained. A central hole 126 is also provided in the molded housing 108 in alignment with the center hole 118 in the base plate 110. Finally, with respect to
Turning now to
For example, if the user desires to have the frame 76 pick up all of the weights 18, 20, 22 the locking pin 64 is inserted by the user into the receiving opening 56 where the locking pin 64 then passes through the lower hole 36 in the outer weight 22, the lower hole 32 of the intermediate weight 20 and the lower hole 30 of the inner weight 18 such that the locking pin 64 has passed through all of the weights 18, 22 and 22 thereby attaching all of the weights 18, 20, 22 to the frame 76. Accordingly, when the user lifts the frame 76, it holds all of the weights or the maximum weight for the exercise device 10.
As an alternative, the user can insert the locking pin 64 into the receiving opening 58, whereupon the locking pin 64 then passes through the intermediate hole 38 of the outer weight 22 and the upper hole 34 of the intermediate weight 20 and the elongated vertical slot 24 of the inner weight 18 and thus only the intermediate weight 20 and the outer weight 22 become attached to the frame 76 such that now only those two weights are lifted as the user lifts the exercise device 10, thereby exercising with a lighter weight.
In a similar fashion, the user can select a still lesser load by inserting the locking 64 into the receiving opening 60, at which point the locking pin 64 passes through the upper hole 40 of the outer weight 22, the elongated vertical slot 26 of the intermediate weight 20 and the elongated vertical slot 24 of the inner weight 18 thereby only attaching the outer weight 22 to the frame 76 for lifting by the user.
Finally, by inserting the locking pin 64 through the receiving opening 62, the pin passes through the elongated vertical slot 28 of the outer weight 22, the elongated vertical slot 26 of the intermediate weight and the elongated vertical slot 24 of the inner weight 18 such that the user now is lifting only the weight of the frame 76 since none of the weights 18, 20 or 22 are attached to the frame 76 and, therefore, the user is lifting the lightest weight allowed by the exercise device 10.
There is a dual locking system to prevent the locking pin 64 from inadvertently becoming disengaged from its engaged position within one of the receiving openings and that dual locking system is carried out by two different methods and structure for locking the locking pin 64 into the particular receiving opening.
One locking means of the dual locking system is illustrated in
A blocking member, such as a ball 138, is contained in an opening 140 in the housing 130. As such, when the toggle lever 66 is activated by a user, the piston 134 is released such that the spring 136 moves the piston 13 to the right or locked position and the ball 138 is forced outwardly by the enlarged section 136 of the piston 134 to enter into an annular depression 142 in the opening 132 to securely lock the housing 130 as well as the locking pin 64 itself, within the frame 76, thereby prevent the locking pin 64 from inadvertently slipping out of its locked position and potentially releasing one or more weights. As also can be seen, when the locking pin 64 is in its locked position, the toggle lever 66 rests closely against the exercise device 10 so as to not snag the user's clothing or other impediments.
Turning now to
Taking, therefore the bore 144, when the locking pin 64 is nested into the receiving opening 56, the locking pin 64 passes into bore 144 and thence into the lower hole 36 of the outer weight 22. If the bore 144 and the lower hole 36 are perfectly aligned along their longitudinal axies, the locking pin 64 would pass easily from the bore 144 into the lower hole 36 without hindrance. With the present invention, however, the longitudinal axies of the bore 144 and the lower hole 36 are deliberately out of alignment, that is, when at rest, the longitudinal axis of the bore 144 is slightly higher then that of the lower hole 36. To make that alignment, it is necessary to move the bore 144 slightly downwardly with respect to the lower hole 36 against the bias of the sets of springs 102, 104 and 106.
That relative movement then can align the respective longitudinal axies of the bore 144 and the lower hole 36 to enable the locking pin 64 to be easily slid therein and, when released, the springs 102, 104 and 106 again create that misalignment so that there is a shear force exerted against the locking pin 64 by the misalignment of the bore 114 and the lower hole 36. That shear force serves to hold the locking pin 64 firmly in its inserted position wedged between the frame 76 and the outer weight 18 and, by the relative movement between the frame 76 and the weights 18, 20, 22, the locking and unlocking of the locking pin 64 can be carried out.
The relative movement that locks and unlocks the locking pin 64 is carried out by the present exercise device 10 automatically as it adds or takes away weights from and to the base 12 where the unused weights are normally stored.
Accordingly, referring to
The rotation of the exercise device 10 serves to wedge the locking projections 68 underneath those locking edges 116 causing the frame 76 to be drawn downwardly. In the meantime, the weights are seated on the bottom of the base 12 and remain immovable. The lowering of the frame 76 thereby causes the relative movement between the frame 76 and the weights so as to align the longitudinal axies of, for example, bore 144 and the bottom hole 36 in the outer weight 22 to unlock the locking pin 64 and allow it to be easily withdrawn after prior unlocking of the toggle lever 66 as explained.
In addition, the downward motion of the frame 76 creates a force against the weights to expel the unattached weights from the exercise device 10 so that a weight or weights will not be hung up in the device and drop out inadvertently as eth user is performing an exercise. The downward force insures that the unused weight or weights has fully dropped out of the exercise device 10.
The reverse action relocks the locking pin 64 as the exercise device 10 is removed from the base 12 since the exercise device 10 must be rotated to release it from the base 12 and that rotation frees the locking projections 68 from the locking edges 116 of the upstanding locks 114, thereby allowing the bias of the springs to again create a misalignment of the axies of the bore 144 and the lower hole 36, for example, and clamp tightly again on the locking pin 64.
Turning now to
Turning then to
Finally tuning to
Those skilled in the art will readily recognize numerous adaptations and modifications which can be made to the exercise device of the present invention which will result in an improved device and method of using the same, yet all of which will fall within the scope and spirit of the present invention as defined in the following claims. Accordingly, the invention is to be limited only by the following claims and their equivalents.
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