This application is a non-provisional of and claims the benefit of priority of U.S. Provisional Application No. 62/400,558 filed Sep. 27, 2016, the entirety of which is incorporated by reference.
The present disclosure relates generally to the field of exercise equipment for strength training, and, more specifically, to exercise weights and methods of making exercise weights.
Training with unconventional load-bearing exercise equipment, such as kettlebells, weight vests, and sandbags, has increased in popularity for professional and amateur athletes due to the rise of alternative sports such as cross-fit and obstacle course racing. However, such load-bearing exercise equipment is often beset by a myriad of disadvantages or shortcomings.
For example, kettlebells are usually designed with a single narrow handle attached to a load-bearing component. This design constrains the ways in which a user can lift the kettlebell; for example, by one hand or two hands placed in close proximity to one another. When such movements are performed repeatedly in the course of a kettlebell workout, the user can develop injuries to the user's neck, shoulder, and back. While weight vests provide a user with a greater range of motion, such vests are often designed solely to be worn around the user's body and are difficult to grasp or control when used in exercises typically meant for free weights. Moreover, while sandbags offer increase range of motion and can sometimes be used to substitute for free weights, sandbags are often difficult to grasp and their lack of rigidity can limit the type of exercises that a user can perform with such equipment.
Therefore, a solution is needed which does not limit the user's range of motion when performing load-bearing exercises using such equipment and opens the door for new exercise postures, motions, and possibilities. In addition, such equipment should be cost-effective to manufacture, portable, and able to withstand wear and tear in the course of usage.
An exercise weight is disclosed. In one embodiment, the exercise weight can include a weight housing having a central portion. The weight housing can have at least two handle sleeves extending from a periphery of the central portion. In one example embodiment, the weight housing can be made of fabric.
The central portion can be filled by a weighted filling material. In one example embodiment, the weighted filling material can include iron sand. For example, the weighted filling material can comprise magnetite (Fe3O4) and trace amounts of silica, titanium, manganese, calcium, vanadium, or a combination thereof.
The exercise weight can also include a handle component surrounding the central portion. In certain embodiments, portions of the handle component can extend through the at least two handle sleeves. In one embodiment, the handle component can be made from one continuous segment of rope having a first rope end and a second rope end.
The first rope end can be coupled to the second rope end to form a ring-shape or substantially circular handle component. In this embodiment, the at least two handle sleeves can be arcuate to conform to a curvature of the handle component. When the handle component is made of one continuous segment of rope, the one continuous segment of rope can be covered by a thermoplastic layer to provide rigidity or stiffness to the handle component.
In addition, the at least two handle sleeves can connect the weight housing to the handle component. The at least two handle sleeves can be affixed to portions of the handle component or otherwise secured to the handle component by stitches made using polymeric threads along the periphery of the central portion. In other embodiments, the handle sleeves can be tightened around the handle component by reducing a cross-sectional diameter or size of a lumen within the handle sleeve. In addition to stitching, this can be done using staples, buttons, snaps, zippers, Velcro™, or a combination thereof. Moreover, at least two segments of the handle component can be exposed or left uncovered by the at least two handle sleeves.
The central portion of the weight housing can be covered by one or more neoprene patches. The central portion can also be defined by two concave surfaces along an exterior surface of the central portion.
The exercise weight can also have at least two void spaces located in between segments of the handle component and the central portion radially inward from the handle component. Each of the void spaces can be located in between a concave surface of the central portion and a segment of the handle component exposed or uncovered by the handle sleeves.
An alternative embodiment of the exercise weight is also disclosed. In this embodiment, the exercise weight can include a weight housing having a central portion. The weight housing can have a plurality of handle sleeves extending from a periphery of the central portion. In one example embodiment, the weight housing can be made of fabric.
The central portion can be filled by a weighted filling material. In one example embodiment, the weighted filling material can include fine-grained particulates. More specifically, the weighted filling material can include iron sand, silica particulates or other types of sand, clay, weighted balls, or a combination thereof.
The exercise weight can also include a handle component. The handle component can be made from two rope segments coupled to one another at both ends of the two rope segments. A thermoplastic layer can cover the two rope segments making up the handle component.
The plurality of handle sleeves can connect the weight housing to the handle component. In one embodiment, one of the two rope segments can extend through at least two of the plurality of handle sleeves and the other rope segment can extend through at least two other handle sleeves. Portions of the handle component can remain exposed or uncovered by the plurality of handle sleeves. The plurality of handle sleeves can be affixed to portions of the handle component by stitches made using polymeric threads along the periphery of the central portion. In other embodiments, the handle sleeves can be tightened around the handle component by reducing a cross-sectional diameter or size of a lumen within the handle sleeve. In addition to stitching, this can be done using staples, buttons, snaps, zippers, Velcro™, or a combination thereof.
The central portion of the weight housing can be covered by one or more neoprene patches. The central portion can also be defined by multiple concave surfaces along an exterior surface of the central portion.
The exercise weight can also have a plurality of void spaces located in between segments of the handle component and the central portion radially inward from the handle component. Each of the plurality of void spaces can be located in between a concave surface of the central portion and a segment of the handle component exposed or uncovered by the plurality of handle sleeves.
A method of making an exercise weight is also disclosed. The method can include forming a weight housing of the exercise weight by stitching together (e.g., using Nylon or other types of polymer threads) two pieces of fabric, where each of the two pieces of fabric comprises two outwardly arcuate sides and two inwardly curving sides. The method can also include forming at least two handle sleeves along a periphery of a central portion of the exercise weight. The method can also include sliding a handle component through the at least two handle sleeves. The method can further include affixing the at least two handle sleeves to portions of the handle component by stitching (e.g., using Nylon or other types of polymer threads) along the periphery of the central portion. In other embodiments, the handle sleeves can be tightened around the handle component by reducing a cross-sectional diameter or size of a lumen within the handle sleeve. In addition to stitching, this can be done using staples, buttons, snaps, zippers, Velcro™, or a combination thereof.
The method can also include filling the central portion with a weighted filling material through an opening along a surface of the central portion. In one embodiment, filling the central portion can include filling an expandable inner housing contained within the weight housing. Once the central portion is filled by the weighted filling material, two or more void spaces can be located in between segments of the handle component and the central portion. The method can also include covering a surface of the central portion with one or more neoprene patches.
The handle component can be formed from either a single continuous segment of rope or two rope segments. When the handle component is formed from a single continuous segment of rope, the method can include coupling one end of the single continuous segment of rope with another end of the single continuous segment of rope to form a ring-shaped or substantially circular handle.
In one example embodiment, the weight housing 102 can be made of fabric. In some embodiments, the fabric can include a polymeric fabric such as nylon, heavy-duty nylon, ballistic nylon, coated nylon, polyester, elastane, latex, rubber, or a combination thereof. In other embodiments, the weight housing 102 can be made of any fabric composed of strands or filaments having a linear mass density of between 800-denier to 1000-denier. For example, the weight housing 102 can be made of Cordura® nylon fabric. As a more specific example, the weight housing 102 can be made of 1000-denier (1000 D) Cordura® nylon fabric. At least part of the weight housing 102 can be a fillable fabric bag or comprise a fillable bag.
In other embodiments not shown in the figures but contemplated by this disclosure, the weight housing 102 can be made of a rigid polymer or polymer casing. In these embodiments, the weight housing 102 can be molded into the shape or designs shown in the figures herein.
The weight housing 102 can be filled by a weighted filling material 400 (see
In some embodiments, the weight housing 102 can house or contain an expandable inner housing 402 (see
In one embodiment, the expandable inner housing 402 can be made of nylon. More specifically, the expandable inner housing 402 can be made of 900-denier (900 D) nylon. In other example embodiments, the expandable inner housing 402 can be made of natural rubber, silicone, polyurethane, or a combination thereof.
The exercise weight 100 can also include a handle component 104 surrounding or circumscribing the central portion 106 of the weight housing 102. As shown in
In some embodiments, the handle component 104 can be made from one continuous segment of rope 300 (see
In one embodiment, the rope 300 can be a right hand lay rope. In other embodiments, the rope 300 can be a left hand lay rope. In certain embodiments, the rope 300 can be a polymeric rope such as a polypropylene rope. In these embodiments, the rope 300 can have a transverse cross-sectional rope diameter of between 20 mm and 50 mm.
When the handle component 104 is made of one continuous segment of rope 300, the rope 300 can be covered or coated by a thermoplastic layer 306 (see
As shown in
The at least two handle sleeves 108 can be used to connect or attach the weight housing 102 to the handle component 104. In one embodiment, stitches 112 can be made along one or more peripheral edges 110 of the central portion 106 to affix the handle sleeves 108 to the handle component 104 when the handle component 104 is thread or otherwise extended through lumens of the handle sleeves 108. For example, once the stiches 112 are made along the peripheral edges 110 of the central portion 106, the weight housing 102 can be secured to the handle component 104 and prevented from moving circumferentially around the ring-shaped or substantially circular handle component 104. In one embodiment, the stiches 112 can be made using nylon thread. As a more specific example, the stitches 112 can be made using 420-denier nylon thread. In other example embodiments, the stitches 112 can be made using mercerized cotton thread or heavy-duty cotton thread.
In other embodiments, the weight housing 102 can be affixed or secured to the handle component 104 by adhesives, stretch fitting, clips, buttons, straps, zippers, Velcro®, or a combination thereof. For example, the handle sleeves 108 can be tightened around the handle component 104 by reducing a cross-sectional diameter or size of a lumen within the handle sleeve 108. In addition to stitching, this can be done using staples, buttons, snaps, zippers, Velcro™, or a combination thereof.
As shown in
In addition, the central portion 106 can be defined by at least two concave surfaces 116 along the exterior of the central portion 106. As will be discussed in the following sections, the concave surfaces 116 can be formed as a result of the shape or design of the fabric pieces 200 (see
The exercise weight 100 can also be defined by at least two void spaces 118. The at least two void spaces can be located in between segments of the handle component 104 and the central portion 106 radially inward from the handle component 104. For example, as shown in
More specifically, as shown in
In one embodiment, the two fabric pieces 200 can be coupled together or sewn together using the stitches 112 previously described. In another embodiment, the two fabric pieces 200 can be coupled together using adhesives, staples, or a combination thereof.
As shown in
The inner cavity or the fillable portion of the weight housing 102 can be formed by sewing along the perimeter or periphery of the fabric pieces 200 and leaving the center uncoupled or unattached. For example, the central portion 106 of the weight housing 102 can be formed by first forming the handle sleeves 108 using the arcuate edges 202 of the fabric pieces 200 and subsequently sewing along the two hyperbola-shaped edges 204. As will be shown in the following sections, one of the two hyperbola-shaped edges 204 can initially be left open so as allow the expandable inner housing 402 to be inserted into the central portion 106.
The weighted filling material 400 can be introduced or delivered through a funnel, siphon, hose, tube, or a combination thereof into the weight housing 102, the expandable inner housing 402, or a combination thereof. The weighted filling material 400 can be introduced or delivered to the weight housing 102 or the expandable inner housing 402 through an opening along a surface of the central portion 106. For example, as shown in
The weighted filling material 400 can fill the weight housing 102 until the total weight of the exercise weight 100 is between 1 lb. and 50 lbs. In other embodiments, the weighted filling material 400 can fill the weight housing 102 until the total weight of the exercise weight 100 is between 1 kg and 50 kg. In further embodiments, the total weight of the exercise weight 100 can be in excess of 50 lbs. or 50 kg.
After filling the expandable inner housing 402 or the weight housing 102 with the weighted filling material 400, the expandable inner housing 402 or the weight housing 102 can be sewn closed or otherwise sealed, stitched, stapled, or plugged closed.
After sealing or closing the weight housing 102, the first rope end 302 can be coupled to the second rope end 304 as will be described in the following sections.
As shown in
Also, as seen in
As shown in
Also, as shown in
Although not shown in the figures, the user can also perform wrist strengthening exercises or wrist curls by grasping a portion of the handle component 104 with one or two hands and slowly curling the exercise weight 100 with the user's wrist or wrists. In addition, the user can also perform rotating bicep or tricep curls by grasping the handle component 104 of the exercise weight 100 with both hands and simultaneously curling the exercise weight 100 and rotating the handle component 104 in a clockwise or counterclockwise direction. Such novel exercises are currently difficult or awkward to perform with existing free weights, kettlebells, or weight vests. Although not shown in the figures, all such exercises can also be performed using an embodiment of the exercise weight shown in
In one example embodiment, the weight housing 702 can be made of fabric similar to the weight housing 102 of exercise weight 100. For example, the weight housing 702 can be made of 1000-denier (1000 D) Cordura® nylon fabric.
The central portion 706 can be filled by the weighted filling material 400. In one example embodiment, the weighted filling material 400 can comprise fine-grained particulates such as iron sand, silica or other types of sand, clay, weighted balls, or a combination thereof. For example, the weighted filling material 400 can comprise magnetite (Fe3O4) and trace amounts of silica, titanium, manganese, calcium, vanadium, or a combination thereof.
The exercise weight 700 can also include a handle component 704. The handle component 704 can be made from two separate or unconnected segments of rope 705 (for example, the same type of rope as rope 300 of
Covering the ropes 705 with the thermoplastic layer 707 enhances or adds to the rigidity or stiffness of the handle component 704. For example, the thermoplastic layer 707 can prevent the ropes 705 from twisting when held. Moreover, the thermoplastic layer 707 can prevent the ropes 705 from fraying or becoming undone through overuse or over-handling. In addition, the thermoplastic layer 707 can act as a soft or smooth handle surface for the handle component 704 and prevent the user from experiencing rope burn. In one embodiment, the thermoplastic layer 707 can make the handle component 704 rigid, stiff, or difficult to bend.
The plurality of handle sleeves 708 can connect the weight housing 702 to the handle component 704. In one embodiment, one of the two segments of rope 705 can extend through at least two of the plurality of handle sleeves 708 and the other segment of rope 705 can extend through at least two other handle sleeves 708. In this and other embodiments, the first two handle sleeves 708 can be on one side of the central portion 706 and the second two handle sleeves 708 can be on an opposite side of the central portion 706.
Portions of the handle component 704 can remain exposed or uncovered by the plurality of handle sleeves 708. The segments of the handle component 704 not covered by the plurality of handle sleeves 708 can be referred to in this disclosure as the uncovered segments 712. For example, as shown in
The handle component 704 can be formed by coupling the ends of the two separate and unconnected segments of rope 705 with one another. For example, as shown in
The plurality of handle sleeves 708 can be affixed to positions or segments along the handle component 704 by stitches 112 made using polymeric threads (e.g., Nylon threads) along or near the peripheral edges 710 of the central portion 706. For example, as shown in
As shown in
The central portion 706 can also be defined by multiple concave surfaces 714 along the exterior of the central portion 706. In addition, the exercise weight 700 can also have multiple void spaces 118 located in between the concave surfaces 714 and the uncovered segments 712. For example, as shown in
As shown in
Similar to the exercise weight 100, the weighted filling material 400 can fill the weight housing 702 of the exercise weight 700 until the total weight of the exercise weight 700 is between 1 lb. and 50 lbs. In other embodiments, the weighted filling material 400 can fill the weight housing 702 until the total weight of the exercise weight 700 is between 1 kg and 50 kg. In further embodiments, the total weight of the exercise weight 700 can be in excess of 50 lbs. or 50 kg. In other embodiments, the weight housing 702 can comprise an expandable inner housing attached or affixed to an interior of the weight housing 702. The expandable inner housing can be a bag or compartment made of 900-denier (900 D) nylon. In other embodiments, the expandable inner housing can be made of natural rubber, silicone, polyurethane, or a combination thereof.
One benefit of the exercise weight 100, the exercise weight 700, or a combination thereof is the ability to perform exercises previously impossible or impractical with traditional free weights. Another benefit of the exercise weight 100, the exercise weight 700, or a combination thereof is the unique weight distribution of the weighted central portion relative to the handle component.
In other embodiments, the handle sleeves 708 can be tightened around the handle component 704 by reducing a cross-sectional diameter or size of a lumen within each of the handle sleeves 708. In addition to stitching, this can be done using staples, buttons, snaps, zippers, Velcro™, or a combination thereof. The method 1300 can further involve coupling a first end of the first segment of rope 705 to a first end of the second segment of rope 705 and coupling a second end of the first segment of rope 705 to a second end of the second segment of rope 705 in a step 1310. The first ends of the first segment of rope 705 and the second segment of rope 705 are opposite the second ends of the first segment of rope 705 and the second segment of rope 705. In one embodiment, the coupling can be done using additional heat-shrinkable thermoplastic coverings or additional thermoplastic layers 707.
A number of embodiments have been described. Nevertheless, it will be understood by one of ordinary skill in the art that various changes and modifications can be made to this disclosure without departing from the spirit and scope of the embodiments. Elements of systems, devices, apparatus, and methods shown with any embodiment are exemplary for the specific embodiment and can be used in combination or otherwise on other embodiments within this disclosure.
For example, the steps of any methods depicted in the figures or described in this disclosure do not require the particular order or sequential order shown or described to achieve the desired results. In addition, other steps operations may be provided, or steps or operations may be eliminated or omitted from the described methods or processes to achieve the desired results. Moreover, any components or parts of any apparatus or systems described in this disclosure or depicted in the figures may be removed, eliminated, or omitted to achieve the desired results. In addition, certain components or parts of the systems, devices, or apparatus shown or described herein have been omitted for the sake of succinctness and clarity.
Accordingly, other embodiments are within the scope of the following claims and the specification and/or drawings may be regarded in an illustrative rather than a restrictive sense.
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