The present disclosure relates to an exhaust assembly, and in particular to an exhaust assembly for a vehicle.
Exhaust devices and/or mufflers are commonly used in vehicle exhaust systems to reduce noise and remove pollutants from the exhaust gas prior to being discharged into the atmosphere through at least one tailpipe. Exhaust noise is generally reduced by decreasing temperature and/or pressure of the exhaust gas. In some vehicle exhaust systems, the muffler is provided with multiple tailpipes to discharge the exhaust gas into the atmosphere.
In conventional exhaust devices having the muffler with two tailpipes, a diameter of one of the tailpipes can have to be reduced to achieve an improved acoustic performance of the muffler. However, by doing this, the two tailpipes have different diameters (size) which cannot be aesthetically appealing. Thus, different size tailpipes in the muffler can adversely impact an aesthetic appearance of a vehicle.
Moreover, temperature of the tailpipes, especially for diesel particulate filter applications, can reach to about 650° C. Such temperatures of the tailpipes can potentially ignite flammable materials, such as dry grass along a roadside. Further, due to high temperatures, thermal distortion of the tailpipes can also occur. Therefore, for an exhaust assembly with two or more tailpipes, there exists a need of a component for providing cooling of the tailpipes, improved acoustic performance, and satisfactory aesthetic appearance of the vehicle.
According to a first aspect, an exhaust assembly is provided. The exhaust assembly includes a first tailpipe including an exit end defining an outlet. The first tailpipe further includes a curved portion along at least a portion of a length of the first tailpipe. The first tailpipe is adapted to discharge an exhaust gas through the outlet. The exhaust assembly further includes a baffle surrounding the first tailpipe at the exit end. The baffle defines a plurality of perforations therethrough. The exhaust assembly further includes a pair of shields formed as separate parts. Each shield is attached to and at least partially surrounds each of the baffle and the first tailpipe. Each shield extends from a first end proximal to the exit end of the first tailpipe to a second end distal to the exit end of the first tailpipe. Each shield engages the baffle at the first end and engages the first tailpipe at least at or proximal to the second end. Each shield is at least partially curved along its length. Such a curve is complementary in shape to a curve of the curved portion of the first tailpipe, such that each shield at least partially surrounds the curved portion of the first tailpipe. The pair of shields is adapted to allow fluid flow to or from the plurality of perforations of the baffle.
According to a second aspect, an exhaust assembly is provided. The exhaust assembly includes a muffler housing. The exhaust assembly further includes a first tailpipe connected to the muffler housing and having a first outer diameter. The first tailpipe includes an exit end defining an outlet. The first tailpipe further includes a curved portion along at least a portion of a length of the first tailpipe. The first tailpipe is adapted to discharge an exhaust gas through the outlet. The exhaust assembly further includes a baffle surrounding the first tailpipe at the exit end. The baffle defines a plurality of perforations therethrough. The baffle has a baffle outer diameter. The exhaust assembly further includes a pair of shields formed as separate parts. Each shield is attached to and at least partially surrounds each of the baffle and the first tailpipe. Each shield extends from a first end proximal to the exit end of the first tailpipe to a second end distal to the exit end of the first tailpipe. Each shield engages the baffle at the first end and engages the first tailpipe at least at or proximal to the second end. Each shield is at least partially curved along its length. Such a curve is complementary in shape to a curve of the curved portion of the first tailpipe, such that each shield at least partially surrounds the curved portion of the first tailpipe. The pair of shields is adapted to allow fluid flow to or from the plurality of perforations of the baffle. The exhaust assembly further includes a second tailpipe spaced apart from the first tailpipe and connected to the muffler housing. The second tailpipe has a second outer diameter greater than the first outer diameter of the first tailpipe. The second outer diameter is substantially equal to the baffle outer diameter of the baffle.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The following description is merely exemplary in nature and is in no way intended to limit the disclosure, its application, or uses. Referring now to the drawings in which like reference numerals designate like or corresponding parts throughout the several views, there as shown in
The system 100 can include a number of downstream exhaust components 104 fluidly coupled to the engine 102. The exhaust components 104 can include a number of systems/components (not shown), such as a Diesel Oxidation Catalyst (DOC), a Diesel Exhaust Fluid (DEF) unit, a Selective Catalytic Reduction (SCR) unit, a particulate filter, an exhaust pipe, an active valve, a passive valve, an Exhaust Gas Heat Recovery System (EGHR), and the like. The exhaust components 104 can be mounted in various different configurations and combinations based on application requirements and/or available packaging space. The exhaust components 104 are adapted to receive the exhaust gas from the engine 102 and direct the exhaust gas to the external atmosphere via an exhaust assembly 106. The exhaust components 104 and the exhaust assembly 106 are adapted to reduce emissions and control noise, and can also be used for thermal management.
In another embodiment, the engine 102 can be part of a hybrid system, i.e., the engine 102 can be operatively coupled with an electric motor and a battery. Further, the exhaust components 104 of the system 100 can be operational only when the engine 102 is burning fuel and not operational when the engine 102 is not running.
In some embodiments, the exhaust assembly 106 includes an acoustic damping exhaust device, such as a muffler. In some other embodiments, the exhaust assembly 106 can alternatively or additionally perform exhaust treatment functions. In some cases, the exhaust assembly 106 is adapted to dampen resonance frequencies generated during operation of the engine 102. In some embodiments, the exhaust assembly 106 can also include catalyst substrates for exhaust gas purification in addition to exhaust gas noise attenuation. In some other embodiments, the system 100 can include a hybrid design that combines the exhaust components 104 and the exhaust assembly 106 to include both emissions and acoustics tuning elements.
The curved portion 208 of the first tailpipe 202 extends from the exit end 204 to the straight portion 210 of the first tailpipe 202. Thus, the curved portion 208 is proximal to the exit end 204 and the straight portion 210 is distal to the exit end 204. The first tailpipe 202 has a first outer diameter D1. In some embodiments, the first outer diameter D1 is substantially constant throughout the length of the first tailpipe 202.
Referring again to
Referring to
With reference to
The exhaust assembly 106 further includes a pair of shields 302 formed as separate parts. This means that both of the shields 302 are assembled in the exhaust assembly 106 as two separate components. In some embodiments, the shields 302 can have a similar design. Each shield 302 extends from a first end 304 proximal to the exit end 204 of the first tailpipe 202 to a second end 306 distal to the exit end 204 of the first tailpipe 202.
In some embodiments, each shield 302 can be made of steel, or aluminized steel, aluminum sheets. In some embodiments, each shield 302 can be composed of a thermoset, such as polyvinylester produced from a compression molding, glass matte transfer molding, or bulk molding process. Each shield 302 can be manufactured by injection molding, sheet molding, vacuum forming, or blow molding. In some embodiments, each shield 302 is a stamped part.
Each shield 302 engages the baffle 212 at the first end 304. Further, each shield 302 is attached to and at least partially surrounds the baffle 212. In some embodiments, each shield 302 is attached to the baffle 212 at the first end 304. In some embodiments, each shield 302 can be welded to the baffle 212 at the first end 304.
Further, each shield 302 engages the first tailpipe 202 at least at or proximal to the second end 306. Each shield 302 defines a recessed portion 316 at the second end 306. Each shield 302 is attached to and at least partially surrounds the first tailpipe 202. Therefore, each shield 302 is attached to and at least partially surrounds each of the baffle 212 and the first tailpipe 202. In some embodiments, each shield 302 is attached to the first tailpipe 202 at least at or proximal to the second end 306. Specifically, the recessed portion 316 of each shield 302 is attached to the first tailpipe 202. In other words, the second end 306 of each shield 302 is attached to the curved portion 208 of the first tailpipe 202. In some embodiments, the second end 306 of each shield 302 engages the curved portion 208 of the first tailpipe 202. In some embodiments, each shield 302 is welded to the first tailpipe 202. In some other embodiments, each shield 302 is attached to the first tailpipe 202 by a clamp. In some embodiments, the recessed portion 316 of each shield 302 engages the curved portion 208 of the first tailpipe 202. Further, the recessed portion 316 can be attached to the curved portion 208 via welding and/or clamping.
In some embodiments, each shield 302 is spaced apart from an outer surface of the first tailpipe 202 except at the corresponding recessed portion 316. In other words, each shield 302 and the outer surface of the first tailpipe 202 can define a gap or a clearance therebetween that allows flow of fluid between each shield 302 and the outer surface of the first tailpipe 202.
In some embodiments, each shield 302 includes a pair of opposing longitudinal edges 308 extending from the first end 304 to the second end 306. Each longitudinal edge 308 of one shield 302 is spaced apart from an adjoining longitudinal edge 308 of the other shield 302. The longitudinal edges 308 of one shield 302 are spaced apart from the adjoining longitudinal edges 308 of the other shield 302, such that the pair of shields 302 define a pair of shield gaps 310 (shown in
With reference to
As the baffle outer diameter D3 of the baffle 212 is substantially equal to the second outer diameter D2 of the second tailpipe 252, a visual affect can be produced for a person viewing from outside that the first tailpipe 202 and the second tailpipe 252 have substantially same diameters. In other words, the first tailpipe 202 and the second tailpipe 252 can look substantially equal in size when viewed from outside a vehicle having the exhaust assembly 106. However, for obtaining an improved acoustic performance of the exhaust assembly 106, the first outer diameter D1 of the first tailpipe 202 has to be smaller than the second outer diameter D2 of the second tailpipe 252. Attaching the pair of shields 302 to the first tailpipe 202 can not only improve the vehicle aesthetic performance (visual effect of same diameters of the first tailpipe 202 and the second tailpipe 252) but also enable the exhaust assembly 106 to achieve an effective acoustic performance (due to smaller diameter of the first tailpipe 202). Therefore, the pair of shields 302 attached to the first tailpipe 202 can improve the vehicle aesthetics and maintain a targeted acoustic performance. Hence, a commercial value of a vehicle including the exhaust assembly 106 can improve.
Moreover, as the first outer diameter D1 of the first tailpipe 202 is smaller than the second outer diameter D2 of the second tailpipe 252, a relatively less material is used for manufacturing the first tailpipe 202. Less consumption of material can further reduce an overall manufacturing cost of the first tailpipe 202 and the exhaust assembly 106. Further, the disclosed exhaust assembly 168 cannot add any unnecessary weight and cost in the overall manufacturing process.
The curve C2 of the curved portion 312 of each shield 302 is complementary in shape to the curve C1 of the curved portion 208 of the first tailpipe 202. As a result, each shield 302 at least partially surrounds the curved portion 208 of the first tailpipe 202. Specifically, the curved portion 312 of each shield 302 at least partially surrounds the curved portion 208 of the first tailpipe 202.
As the at least one opening 314 is in fluid communication with the plurality of perforations 214 of the baffle 212, an axial passage 315 (shown in
Further, the exhaust assembly 106′ includes a pair of baffles 212. One baffle 212 surrounds one first tailpipe 202 at its exit end 204 (shown in
While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments can be contemplated by the modification of the disclosed machines, systems and methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof
This application claims priority under 35 USC § 119(e) to U.S. Provisional Patent Application No. 63/255,570, filed Oct. 14, 2021, entitled “EXHAUST ASSEMBLY,” which is hereby incorporated herein reference in its entirety.
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