Exhaust cleaning system for marine propulsion engine

Information

  • Patent Grant
  • RE37848
  • Patent Number
    RE37,848
  • Date Filed
    Thursday, November 21, 1996
    27 years ago
  • Date Issued
    Tuesday, September 17, 2002
    21 years ago
Abstract
An exhaust cleaning system for a marine propulsion engine that includes a catalyst positioned within a tube that communicates with an expansion chamber. A cooling jacket extends around at least a portion of the exhaust system and the liquid coolant is discharged into the exhaust system for flow with the exhaust gases. A number of different arrangements are shown for precluding the coolant from flowing back into the exhaust system and contacting the catalyst bed either when the watercraft is inverted and righted or in the event the engine is stopped and restarted.
Description




BACKGROUND OF THE INVENTION




This invention relates to an exhaust cleaning system for a mrinemarine propulsion engine and particularly to a catalytic exhaust system for such an engine.




In watercraft it is well known that the exhaust gases from the powering internal combustion engine are silenced and cooled by an exhaust system which may include a water jacket that surrounds at least a part of the exhaust system and/or by the discharge of liquid coolant into the exhaust gases for discharge back into the body of water in which the watercraft is operating along with the exhaust gases. The exhaust gas discharge is either disposed below the water level or in proximity to it. Although this type of exhaust system is quite advantageous, there are some disadvantages with it and certain problems which may arise.




For example, it is desirable to provide a catalyzer in the exhaust system so as to insure against the emission of unwanted exhaust gas constituents either into the atmosphere or into the body of water in which the watercraft is operating. Catalyzers are particularly useful in conjunction with two cycle engines wherein there may be lubricating oil mixed with the exhaust gases. The catalyzer can render the lubricating oil relatively harmless to the amorphous in addition to treating the exhaust gases themselves.




However, most catalyzers operate with ceramic type beds and if any water strikes the catalyzer bed, the bed can shatter or become damaged. This is particularly true because of the high temperature at which the catalyzer bed must be at to be operative. These problems are particularly acute with certain types of watercraft which, by their sporting nature, may be capsized and easily righted. During such capsizing operation, water can enter the exhaust system and when the watercraft is again righted, the water can flow back to the catalyzer and cause it damage, as aforenoted.





FIG. 1

of the drawings shows a small watercraft of the type with which the problem aforenoted is particularly relevant, with the watercraft being identified generally by the reference numeral


11


. The watercraft


11


includes a hull


12


having a rearwardly positioned seat


13


on which one or more riders may sit in straddle, tandem fashion. A watercraft control, such as a handle bar assembly


14


, is positioned forwardly of the seat


13


for controlling the steering of the watercraft and the speed.




The watercraft hull


12


defines an engine compartment that is positioned forwardly of the seat


13


and which contains an internal combustion engine


14


of any known type. For example, the engine


14


may be a two cylinder in-line engine operating on the two stroke principal. The engine


14


has a drive shaft that coupled to an impeller shaft of a jet propulsion unit, indicated generally by the reference numeral


15


and positioned in a tunnel


16


at the rear underside of the hull


12


for powering the watercraft


11


in a known manner.




Conventionally, the engine


14


is provided with an exhaust system which transfers the exhaust gases from the exhaust port to an exhaust discharge and a portion of this exhaust system constructed in accordance with a prior art type of construction is shown in FIG.


2


. As may be seen in this figure, the engine


14


has a pair of exhaust ports


17


that discharge into a combined exhaust manifold and expansion chamber


18


. An exhaust elbow, indicated generally by the reference numeral


19


delivers these exhaust gases to a further expansion chamber device, indicated generally by the reference numeral


21


. It should be noted that the exhaust manifold


18


, exhaust elbow


19


and expansion chamber device all have a double walled construction and form respective cooling jackets


22


,


23


and


24


each of which receive coolant from the engine


14


in a well known manner. The coolant may be delivered to the cooling jackets


22


,


23


and


24


by independent conduits or the coolant may be delivered to one or both of the cooling jackets


22


and


23


in series or parallel fashion from the engine cooling jacket and then delivered to the cooling jacket


24


of the expansion chamber


21


.




This coolant from the cooling jackets


22


,


23


and


24


is normally discharged back into the exhaust gases that flow from the exhaust port


17


and as may be seen in

FIG. 2

, the expansion chamber


21


has an inner shell


25


that has a discharge opening


26


that communicates with an outlet pipe


27


but which passes through the cooling jacket


24


so that the engine coolant will be mixed with the exhaust gases as they pass through the exhaust outlet


27


. A flexible conduit


28


extends from the exhaust outlet


27


rearwardly as will be described in conjunction with FIG.


1


. The cooling jackets


22


,


23


and


24


effectively cool the exhaust gases and also insure that the manifold


18


, elbow


19


and expansion chamber


21


, which are all positioned within the hull


12


, will not be overheated.




Referring now again to

FIG. 1

, it should be seen that the flexible exhaust conduit


28


extends to a water trap device


29


positioned at the rear portion of the hull. The water trap device


29


has an outlet portion


31


that extends to the tunnel


16


so as to deliver the exhaust gases and entrained coolant back to the atmosphere and body of water in which the watercraft is operating.




The type of watercraft


11


is very sporting in nature and can be easily capsized and righted. The water trap device


29


insures that water which may enter the exhaust outlet


31


will not pass back to the exhaust port


17


and interiorly to the engine. However, since coolant from the engine is discharged into the flexible conduit


28


, such inversion and righting can cause water from the engine coolant jacket to flow backwardly into the expansion chamber


21


, elbow


19


and exhaust manifold


18


and thus possibly enter the engine.




It is desirable to provide a catalyzer, as aforenoted, for treating the exhaust gases and with the aforedescribed construction, water from the cooling jackets


22


,


23


and


24


may easily impinge upon the catalyst and damage it.




It, therefore, a principal object to this invention to provide an improved exhaust system for a watercraft wherein a catalyzer may be employed and the catalyzer will be protected from possible damage from the coolant present in the exhaust system and/or water from the body of water in which the watercraft is operating.




It is a further object of this invention to provide an improved catalytic exhaust cleaning system for a marine propulsion engine.




It is a yet further object of this invention to provide an improved exhaust cleaning system for an engine that embodies a catalyzer and an effective device for insuring that the exhaust system may be partially cooled by the engine coolant but this engine coolant cannot come into contact with the catalyzer.




SUMMARY OF THE INVENTION




This invention is adapted to be embodied in a an exhaust system for a watercraft that is comprised of a hull containing an internal combustion engine and having at least one exhaust port. The exhaust system is comprised of an exhaust conduit having an inlet end communicating with the exhaust port for receiving exhaust gases therefrom and an outlet end for discharging the exhaust gases to the atmosphere in proximity to the body of water in which the watercraft is operating in at least some conditions of the watercraft. The exhaust conduit includes means defining an expansion chamber and a tube containing a catalyzer bed communicating at one end with the expansion chamber and through which the exhaust gases must pass. Means are provided for precluding water in the exhaust conduit from entering the tube end and impinging on the catalyzer bed.











BRIEF OF THE DRAWINGS





FIG. 1

is a side elevation view of a watercraft showing the environment of the invention with portions broken away so as to show the engine and its exhaust system and the jet propulsion unit in solid lines.





FIG. 2

is a partial cross sectional view showing a prior art type of exhaust system for a watercraft of the type shown in FIG.


1


.





FIG. 3

is a cross sectional view, in part similar to

FIG. 2

, and shows a first embodiment of the invention.





FIG. 4

is a cross sectional view, in part similar to

FIGS. 2 and 3

, and shows a second embodiment of the invention.





FIG. 5

is a cross sectional view, in part similar to

FIGS. 2

,


3


and


4


, and shows yet another embodiment of the invention.





FIG. 6

is a cross sectional view, in part similar to

FIGS. 2 through 5

, and shows a further embodiment of the invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION




Before proceeding to a detailed description of the four preferred embodiments of the invention as specifically illustrated in

FIGS. 3 through 6

, it should be noted that these figures show a similar area as that shown in FIG.


2


and embody some components which are the same or substantially the same as the prior art type of construction. Where that is the case, these components which are the same or substantially the same as those employed in the prior art have been identified by the same reference numerals and will be described again only insofar as is necessary to understand the construction and operation of the various preferred embodiments.




Basically, the invention deals with portions for replacing the expansion chamber


21


and its communication with the flexible conduit


28


. A first embodiment of construction of this type is show in FIG.


3


and includes an expansion chamber, indicated generally by the reference numeral


51


. The expansion chamber


51


is provided with an inner wall portion


52


that defines a first expansion chamber


53


that communicates directly with the exhaust elbow


19


through a megaphone section


54


. A second expansion chamber portion


55


is spaced from the first expansion chamber portion


53


with the expansion chamber portions


53


and


55


having facing walls


56


through which a tube


57


extends for transfer of exhaust gases from the expansion chamber


53


to the expansion chamber


55


. A catalyzer bed


58


of a suitable configuration is positioned within the tube


57


so that all exhaust gases passing from the expansion chamber


53


to the expansion chamber


55


must come into contact with the catalyzer bed


58


.




The expansion chamber device


51


has an outer shell


59


that is spaced from the inner shell


52


and which defines a cooling jacket


61


which receives water from the elbow cooling jacket


23


through a small bleed port


62


.




The expansion chamber device


51


has a discharge portion


63


which extends generally at a right angle to the tube


57


and catalyzed bed


58


and which is comprised of an inner pipe


64


which forms a part of the inner shell


52


and an outer pipe that defines a further extension of the cooling jacket


61


around this inner pipe


64


. The inner pipe


64


conveys only exhaust gases to a third expansion chamber


65


of an expansion chamber device, indicated generally by the reference numeral


66


. The expansion chamber device


66


is formed with an internal baffle


67


for a purpose to be described. Also, an internal baffle


68


may be provided in the expansion chamber


55


in confronting relationship across the tube


57


for protecting the catalyst bed


58


in a manner which will be described.




The expansion chamber device


66


and specifically its expansion chamber


65


is provided with a discharge port


68


which extend parallel to the inlet port formed by the pipe


64


but which is offset to it. The flexible conduit


28


is connected in communication with the discharge port


68


but spaced outwardly from it to define a water discharge gap


69


through which coolant may be discharged from a cooling jacket


71


formed between the inner shell and an outer shell


72


of the expansion chamber device


66


. A further water discharge passage


73


may be provided for discharging some water independently of the exhaust gases.




As should be readily apparent, the water trap device


29


(

FIG. 1

) will insure that water from the body of water in which the watercraft is operating cannot flow forwardly to contact the catalyst bed


58


if the water trap becomes inverted and is again righted. However, since coolant from the cooling jackets


22


,


23


,


61


and


71


are discharged into the exhaust conduit


28


, if the watercraft is inverted and the engine is stopped there can be water accumulate in the exhaust conduit


28


. The construction is such to insure that this water, however, cannot contact the catalyst bed


58


upon such inversion and/or righting.




First, the pipes


64


and


69


of the expansion chamber device


66


are offset from each other and the pipe


64


extends into the expansion chamber


65


so that any water that accumulates therein in an inverted state cannot pass into the pipe


64


. Further, the offsetting and the interposed baffle


67


will insure that water cannot pass directly from the pipe


68


to the pipe extension


64


. Furthermore, any water which may somehow pass back into the expansion chamber


55


will be prevented from impending on the catalyst bed


58


by the further baffle


68


. Hence, the catalyzer material is well protected and damage will not occur.





FIG. 4

shows another embodiment which is basically similar to the embodiment of

FIG. 3 and

, therefore, components of this embodiment which are the same or substantially the same as the previously described embodiment have been identified by the same reference numerals and will be described again only insofar as is necessary to understand the construction and operation of this embodiment.




In this embodiment, the construction of the interior of the expansion chamber device


66


differs slightly from that of the embodiment of FIG.


3


and thus only this portion of the construction need be described in detail. It should be noted, however, that a flexible joint


101


is provided in the conduit


63


that interconnects the expansion chamber


51


with the expansion chamber device


66


. In this embodiment, a gravity biased valve


102


having a pendulum mass


103


is positioned in confronting relationship to the extension of the pipe


64


that extends into the expansion chamber


65


. The pendulum


103


normally biases the valve


102


to its open position. However, if the watercraft becomes inverted, the pendulum


103


will close the valve


102


and preclude any water which may enter the expansion chamber


65


from passing into the pipe section


64


and into the expansion chamber


55


. Again, the baffle


68


further assist in insuring that any water which may escape into this area will not impinge upon the catalyst bed


58


. When the watercraft is righted, the water can drain out of the expansion chamber


65


into the conduit


28


and the valve


102


will then be biased back to its open position by the gravity. Hence, this embodiment is also effective in insuring good protection for the catalyst bed


58


.




In the embodiments of

FIGS. 3 and 4

, the expansion chamber device


66


has been positioned vertically beneath the expansion chamber device


51


. In some arrangements, a reverse positioning may be desirable and

FIG. 5

shows an embodiment of such a construction wherein the protection of the catalyst bed


58


is insured. This embodiment has many features in common with those of the embodiments of

FIGS. 3 and 4

and where elements are the same or substantially the same, they have been identified by the same reference numerals and will be described again in detail only insofar as is necessary to understand the construction and operation of this embodiment.




In this embodiment, a further expansion chamber device, indicated generally by the reference numeral


151


is positioned vertically above the expansion chamber


55


of the expansion chamber device


51


. A vertically upwardly extending pipe section


152


interconnects the expansion chamber


55


with an expansion chamber


153


formed by the expansion chamber device


151


. The expansion chamber


153


communicates with the flexible conduit


28


through a pipe section


154


with a water flow gap


156


being positioned therebetween.




A cooling jacket


157


through which coolant from the cooling jacket


61


of the expansion chamber device


51


may flow is provided. This coolant will normally flow under the pressure of the exhaust gases out of the flexible conduit


28


. However, if the engine is stopped due to either inversion and righting of the watercraft or for any other reason, coolant may flow back into the expansion chamber


53


.




To prevent this coolant from impacting on the catalyst bed


58


, this is provided a vertically extending baffle


158


in the expansion chamber


53


that defines a first well “a” to one side of the pipe extension


152


in which water may accumulate to the illustrated level. If water flows over the top of the baffle


158


it will be collected in a further well “b” formed around the extension of the pipe


152


and thus trapped so that it will not flow into the expansion chamber


55


which is now vertically below it.




For further protection, a baffle


159


may be provided in the expansion chamber


55


that provides a still further well “c” in which water may accumulate. Thus, the series of water traps in this system will insure that water cannot impinge upon the catalyst bed


58


. In addition, the baffles


158


and


159


, pipe extension


152


and offset of the pipes


152


and


154


will assist in insuring that water cannot return back in the exhaust system and impact on the catalyst bed


58


. Of course, once the engine is restarted, any water accumulating in the wells a, b and c will be vaporized and pass out of the flexible conduit


28


back into the atmosphere or body of water in which the watercraft is operating.





FIG. 6

shows another embodiment of the invention which has the same relationship to the embodiment of

FIG. 5

with the embodiment of

FIG. 4

has to FIG.


3


. That is, rather than baffling in the further expansion chamber device


161


, water protection is provided by employing a gravity biased valve. Because this is the main distinction between the embodiments of

FIGS. 5 and 6

, only this different construction will be described and components which are the same or substantially the same have been identified by the same reference numerals.




In this embodiment, the connecting section


63


between the expansion chamber device


51


and the expansion chamber


155


includes a flexible coupling. The pipe extension


152


has associated with it a control valve


201


which is offset relative to its pivot axis and which is biased to a close position by a pendulum mass


202


. In this construction, when the engine is running the pressure of the exhaust gases will cause the valve


201


to open and normal exhaust flow can occur. However, the minute the engine


14


stops, the valve


201


will pivot to its closed position under the operation of the pendulum


202


and any water which may accumulate in the expansion chamber


153


cannot flow back into the expansion chamber


55


nor will it be able to contact the catalyst bed


58


.




It should be readily apparent from the foregoing description that the described embodiments of the invention are extremely effective in insuring good catalytic treatment of the exhaust gases of a small watercraft which may become inverted and righted and which has coolant discharged into the exhaust system. However, the construction is such that no water can reach and damage the catalyst bed regardless of whether the watercraft is inverted and righted or not. Of course, the foregoing description is that of preferred embodiments of the invention and various changes and modifications may be made without departing from the spirit and scope of the invention, as defined by the appended claims.



Claims
  • 1. An exhaust system for a watercraft comprised of a hull containing an internal combustion engine mounted within said hull and having at least one exhaust port, said exhaust system being comprised of an exhaust conduit having an inlet end communicating with said exhaust port for receiving exhaust gases therefrom and an outlet end exiting through said hull for discharging the exhaust gases to the atmosphere in proximity to the body of water in which the watercraft is operating in at least some conditions of said watercraft, said exhaust conduit including means defining an expansion chamber and a tube containing a catalyst bed contained within said expansion chamber and through which exhaust gases must pass, and means for precluding water in said exhaust conduit from entering said tube end.
  • 2. An exhaust system for a watercraft as set forth in claim 1 wherein the means for precluding water from entering the tube end comprises baffle means.
  • 3. An exhaust system for a watercraft as set forth in claim 2 wherein the baffle means is positioned in the expansion chamber in confronting relationship to the tube end.
  • 4. An exhaust system for a watercraft as set forth in claim 2 wherein the baffle means is disposed downstream of the expansion chamber in the exhaust conduit.
  • 5. An exhaust system for a watercraft as set forth in claim 1 wherein the means for precluding water in the exhaust conduit from entering the tube end comprises valve means.
  • 6. An exhaust system for a watercraft as set forth in claim 5 wherein the valve means is positioned downstream of the expansion chamber.
  • 7. An exhaust system for a watercraft as set forth in claim 6 wherein the valve means is moveable between an open position and a closed position and is biased to one of said positions.
  • 8. An exhaust system for a watercraft as set forth in claim 7 wherein the valve means is biased to its closed position and is opened by the pressure of the exhaust gases when the engine is running.
  • 9. An exhaust system for a watercraft as set forth in claim 7 wherein the valve means is biased to its opened position and is closed in response to inversion of the watercraft.
  • 10. An exhaust system for a watercraft as set forth in claim 1 wherein the means for precluding water in the exhaust conduit from entering the tube end comprises a further expansion chamber disposed downstream in the exhaust conduit from the first mentioned expansion chamber.
  • 11. An exhaust system for a watercraft as set forth in claim 10 wherein the first expansion chamber communicates with the second expansion chamber through a first pipe section and the second expansion chamber communicates with the downstream end of the exhaust conduit with a second pipe section and wherein the first and second pipe sections are offset relative to each other.
  • 12. An exhaust system for a watercraft as set forth in claim 10 wherein there is provided baffle means in the further expansion chamber for precluding water from impendingimpinging on the catalyst bed.
  • 13. An exhaust system for a watercraft as set forth in claim 12 wherein the first expansion chamber communicates with the second expansion chamber through a first pipe section and the second expansion chamber communicates with the downstream end of the exhaust conduit with a second pipe section and wherein the first and second pipe sections are offset relative to each other.
  • 14. An exhaust system for a watercraft as set forth in claim 13 further including valve means for controlling the flow through one of the pipe sections.
  • 15. An exhaust system for a watercraft as set forth in claim 14 wherein the valve means is disposed in the first pipe section.
  • 16. An exhaust system for a watercraft as set forth in claim 15 wherein the valve means is moveable between an open position and a closed position and is biased to one of said positions.
  • 17. An exhaust system for a watercraft as set forth in claim 16 wherein the valve means is biased to its closed position and is opened by the pressure of the exhaust gases when the engine is running.
  • 18. An exhaust system for a watercraft as set forth in claim 16 wherein the valve means is biased to its opened position and is closed in response to inversion of the watercraft.
  • 19. An exhaust system for a watercraft as set forth in claim 10 further including means in the expansion chamber to form a well in which water may accumulate.
  • 20. An exhaust system for a watercraft as set forth in claim 19 wherein the expansion chamber includes a pipe section around which the well is formed.
  • 21. An exhaust system for a watercraft as set forth in claim 20 further including means in the additional expansion chamber for forming a further well in which water may accumulate to a level higher than that of the pipe section.
  • 22. An exhaust system for a watercraft as set forth in claim 1 wherein the tubtube divides the expansion chamber into two expansion chamber sections.
  • 23. An exhaust system for a watercraft as set forth in claim 22 wherein both sections of the expansion chamber are formed in a common housing.
  • 24. An exhaust system for a watercraft as set forth in claim 23 further including means defining a cooling jacket around the expansion chamber.
  • 25. An exhaust system for a watercraft as set forth in claim 24 wherein the cooling jacket further encircles the pipe.
  • 26. An exhaust system for a watercraft as set forth in claim 24 wherein the means for precluding water from entering the tube end comprises baffle means.
  • 27. An exhaust system for a watercraft as set forth in claim 26 wherein the baffle means is positioned in the expansion chamber in confronting relationship to the tube end.
  • 28. An exhaust system for a watercraft as set forth in claim 26 wherein the baffle means is disposed downstream of the expansion chamber in the exhaust conduit.
  • 29. An exhaust system for a watercraft as set forth in claim 24 wherein the means for precluding water in the exhaust conduit from entering the tube end comprises valve means.
  • 30. An exhaust system for a watercraft as set forth in claim 29 wherein the valve means is positioned downstream of the expansion chamber.
  • 31. An exhaust system for a watercraft as set forth in claim 30 wherein the valve means is moveable between an open position and a closed position and is biased to one of said positions.
  • 32. An exhaust system for a watercraft as set forth in claim 31 wherein the valve means is biased to its closed position and is opened by the pressure of the exhaust gases when the engine is running.
  • 33. An exhaust system for a watercraft as set forth in claim 31 wherein the valve means is biased to its opened position and is closed in response to inversion of the watercraft.
  • 34. An exhaust system for a watercraft as set forth in claim 24 wherein the means for precluding water in the exhaust conduit from entering the tube end comprises a further expansion chamber disposed downstream in the exhaust conduit from the first mentioned expansion chamber.
  • 35. An exhaust system for a watercraft as set forth in claim 34 wherein the first expansion chamber communicates with the second expansion chamber through a first pipe section and the second expansion chamber communicates with the downstream end of the exhaust conduit with a second pipe section and wherein the first and second pipe sections are offset relative to each other.
  • 36. An exhaust system for a watercraft as set forth in claim 34 wherein there is provided baffle means in the further expansion chamber for precluding water from impending on the catalyst bed.
  • 37. An exhaust system for a watercraft as set forth in claim 36 wherein the first expansion chamber communicates with the second expansion chamber through a first pipe section and the second expansion chamber communicates with the downstream end of the exhaust conduit with a second pipe section and wherein the first and second pipe sections are offset relative to each other.
  • 38. An exhaust system for a watercraft as set forth in claim 37 further including valve means for controlling the flow through one of the pipe sections.
  • 39. An exhaust system for a watercraft as set forth in claim 38 wherein the valve means is disposed in the first pipe section.
  • 40. An exhaust system for a watercraft as set forth in claim 39 wherein the valve means is moveable between an open position and a closed position and is biased to one of said positions.
  • 41. An exhaust system for a watercraft as set forth in claim 40 wherein the valve means is biased to its closed position and is opened by the pressure of the exhaust gases when the engine is running.
  • 42. An exhaust system for a watercraft as set forth in claim 40 wherein the valve means is biased to its opened position and is closed in response to inversion of the watercraft.
  • 43. An exhaust system for a watercraft as set forth in claim 34 further including means in the expansion chamber to form a well in which water may accumulate.
  • 44. An exhaust system for a watercraft as set forth in claim 43 wherein the expansion chamber includes a pipe section around which the well is formed.
  • 45. An exhaust system for a watercraft as set forth in claim 44 further including means in the additional expansion chamber for forming a further well in which water may accumulate to a level higher than that of the pipe section.
  • 46. An exhaust system for a watercraft as set forth in claim 1 additionally comprising at least one upstanding pipe section being positioned downstream of the catalyst bed.
  • 47. An exhaust system for a watercraft as set forth in claim 46 additionally comprising a water trap device which is positioned between the upstanding pipe section and the outlet end.
  • 48. An exhaust system for a watercraft as set forth in claim 47 additionally comprising another upstanding pipe section arranged between the water trap device and the outlet end.
  • 49. An exhaust system for a watercraft as set forth in claim 48, wherein the pipe section, which is positioned between the water trap device and the outlet end, has a transversely extending section that is connected to the upstanding pipe section, and a downwardly extending section that is connected to the transversely extending section such that the pipe section has a gooseneck-like shape.
  • 50. A small watercraft comprising a hull defining a rider's area toward an aft end of the watercraft and including a centrally-located, straddle-type seat that extends generally along the longitudinal axis of the watercraft hull, an internal combustion engine driving a propulsion device to propel the watercraft, said internal combustion engine being mounted within the hull and having at least one exhaust port, and an exhaust system including an inlet end communicating with the exhaust port of the engine for receiving exhaust gases therefrom, and an outlet end exiting through the hull for discharging the exhaust gases to the atmosphere in proximity to the body of water in which the watercraft is operating in at least some conditions of the watercraft, at least a portion of the exhaust system extending beneath the rider's area, a tube through which exhaust gases must flow containing a catalyst bed for treating exhaust gases before discharge through the outlet end, the tube being positioned within an expansion chamber, a water trap device arranged within the exhaust system between the outlet end and the catalyst bed, an exhaust passage communicating with the chamber downstream of the catalyst bed and delivering exhaust gases to the water trap device, and a coolant jacket extending at least along a portion of the chamber, the coolant jacket communicating with the exhaust passage at a point between the catalyst bed and the water trap device so as to introduce at least a portion of the coolant flowing through the coolant jacket into an exhaust gas stream flowing through the exhaust passage.
  • 51. A small watercraft as in claim 50, wherein the exhaust passage includes an upstanding section.
  • 52. A small watercraft as in claim 50 additionally comprising an exhaust pipe extending between the water trap device and the outlet end, the exhaust pipe having an upstanding section and a transversely extending section.
  • 53. A small watercraft as in claim 50 additionally comprising a baffle disposed within the exhaust passage.
  • 54. A small watercraft as in claim 50 additionally comprising a valve disposed within the exhaust passage.
  • 55. A small watercraft as in claim 50 further comprising a second expansion chamber positioned along the exhaust system upstream of the catalyst.
  • 56. A small watercraft as in claim 50 further comprising a second expansion chamber positioned along the exhaust system upstream of the expansion chamber containing the catalyst.
  • 57. A small watercraft comprising a hull defining a rider's area toward an aft end of the watercraft and including a centrally-located, straddle-type seat that extends generally along the longitudinal axis of the watercraft hull, an internal combustion engine driving a propulsion device to propel the watercraft, said internal combustion engine mounted within said hull and having at least one exhaust port, and an exhaust system including an inlet end for communicating with said exhaust port of the engine for receiving exhaust gases therefrom, and an outlet end exiting through the hull for discharging the exhaust gases to the atmosphere in proximity to the body of water in which the watercraft is operating in at least some operating conditions of the watercraft, said exhaust system extending through the hull between the inlet and the outlet ends with at least a portion of the exhaust system being disposed beneath the rider's area, a catalyst bed positioned in the exhaust system, the catalyst bed being positioned within a tube through which exhaust gases must flow, the tube being disposed within an expansion chamber, a water trap device arranged within the exhaust system between the outlet end and the catalyst bed to receive a flow of mixed exhaust gases and liquid coolant, an exhaust passage delivering exhaust gases to the water trap device, a first exhaust pipe extending between the catalyst bed and the water trap device and a second exhaust pipe extending between the water trap device and the outlet end, the first and second pipes each having a vertically upstanding portion which inhibits water from entering the catalyst bed.
  • 58. A small watercraft as in claim 57 additionally comprising a cooling jacket that is juxtaposed with at least a portion of the exhaust system and through which the liquid coolant flows, the cooling jacket communicating with the first exhaust pipe downstream of the catalyst bed to discharge the liquid coolant into the exhaust pipe for flow with the exhaust gases.
  • 59. A small watercraft as in claim 57, wherein the second exhaust pipe has an upstanding section and a transversely extending section.
  • 60. A small watercraft as in claim 57 additionally comprising a baffle disposed within the first exhaust pipe.
  • 61. A small watercraft as in claim 57 additionally comprising a valve disposed within the first exhaust pipe.
  • 62. A small watercraft as in claim 57 further comprising a second expansion chamber positioned along the exhaust system upstream of the catalyst.
  • 63. A small watercraft as in claim 57 further comprising a second expansion chamber positioned along the exhaust system upstream of the expansion chamber containing the catalyst.
  • 64. A small watercraft comprised of a hull containing an internal combustion engine mounted within the hull and having at least one exhaust port, said hull having a longitudinal axis extending between fore and aft ends of the watercraft, and an exhaust system including an inlet end communicating with the exhaust port of the engine for receiving exhaust gases therefrom, and an outlet end exiting through the hull for discharging the exhaust gases to the atmosphere in proximity to the body of water in which the watercraft is operating in at least some conditions of the watercraft, a section of the exhaust system housing a catalyst bed for treating exhaust gases before discharge through the outlet end, the section of the exhaust system comprising an expansion chamber, the catalyst bed being positioned within a tube through which exhaust gases must flow that is disposed within the expansion chamber, a water trap device arranged within the exhaust system between the outlet end and the catalyst bed, an exhaust passage communicating with the section of the exhaust system downstream of the catalyst bed and delivering exhaust gases to the water trap device, and a coolant jacket communicating with the exhaust passage at a point between the catalyst bed and the water trap device so as to introduce at least a portion of the coolant flowing through the coolant jacket into an exhaust gas stream flowing through the exhaust passage, said water trap device being positioned within the exhaust system behind an aft end of the engine.
  • 65. A small watercraft as in claim 64, wherein the exhaust passage includes an upstanding section.
  • 66. A small watercraft as in claim 64 additionally comprising an exhaust pipe extending between the water trap device and the outlet end, the exhaust pipe having an upstanding section and a transversely extending section.
  • 67. A small watercraft as in claim 64 additionally comprising a baffle disposed within the exhaust passage.
  • 68. A small watercraft as in claim 64 additionally comprising a valve disposed within the exhaust passage.
  • 69. A small watercraft as in claim 64, wherein said hull defines a rider's area toward an aft end of the watercraft and includes a centrally-located, straddle-type seat that extends generally along the longitudinal axis of the watercraft, and at least a portion of the exhaust system extends beneath the rider's area.
  • 70. A small watercraft as in claim 64 further comprising a second expansion chamber positioned along the exhaust system upstream of the catalyst.
  • 71. A small watercraft as in claim 64 further comprising a second expansion chamber positioned along the exhaust system upstream of the expansion chamber containing the catalyst.
  • 72. A personal watercraft having a hull defining a rider's area sized to accommodate at least one rider, the hull defining an engine compartment containing an internal combustion engine having at least one exhaust port and an output shaft, the engine including a cooling system, a propulsion device carried by the hull on the underside thereof and being driven by the output shaft to propel the watercraft, an exhaust system that extends through at least a portion of the engine compartment to convey exhaust gases from the engine exhaust port to the atmosphere, a catalyzer in the exhaust system to treat exhaust gases before discharge to the atmosphere and a cooling jacket juxtaposing at least a portion of the exhaust system, the cooling jacket discharging at least a portion of the coolant flowing through the cooling jacket to the body of water in which the watercraft is operated through the exhaust system, the catalyzer being located upstream of a point at which the cooling jacket introduces coolant into the exhaust system and downstream of a manifold of the exhaust system, the catalyzer comprising a catalyst bed positioned within a tube through which exhaust gases must flow, the tube being positioned within an expansion chamber of the exhaust system.
  • 73. A personal watercraft as in claim 72, wherein at least a portion of the catalyzer is located behind a front end of the engine.
  • 74. A small watercraft as in claim 72 further comprising a second expansion chamber positioned along the exhaust system upstream of the catalyst.
  • 75. A small watercraft as in claim 72 further comprising a second expansion chamber positioned along the exhaust system upstream of the expansion chamber containing the catalyst.
  • 76. A personal watercraft having a hull defining a rider's area so as to accommodate at least one rider, the hull defining an engine compartment containing an internal combustion engine having at least one exhaust port and an output shaft, the engine including a cooling system, a propulsion device carried by the hull on the underside thereof and being driven by the output shaft to propel the watercraft, an exhaust system that extends through at least a portion of the engine compartment to convey exhaust gases from the engine exhaust port to the atmosphere, a catalyzer in the exhaust system to treat the exhaust gases before discharge to the atmosphere, a cooling jacket extending along at least a portion of the exhaust system and releasing at least a portion of coolant flowing in the cooling jacket into the exhaust system, and a discharge conduit connected to the cooling jacket, the discharge conduit being formed separate from the exhaust system, the catalyzer comprising a catalyst bed positioned within a tube through which exhaust gases must flow, the tube being positioned within an expansion chamber of the exhaust system.
  • 77. A personal watercraft as in claim 76, wherein the cooling jacket communicates with the cooling system of the engine.
  • 78. A personal watercraft as in claim 76, wherein the discharge conduit is arranged to discharge a portion of water flowing through the cooling jacket independent of the exhaust system.
  • 79. A personal watercraft as in claim 76, wherein the discharge conduit is attached to the cooling jacket downstream of the catalyzer.
  • 80. A personal watercraft as in claim 76, wherein the cooling jacket is configured to discharge at least a portion of the coolant flowing through the cooling jacket into the body of water in which the watercraft is operated through the exhaust system.
  • 81. A small watercraft as in claim 76 further comprising a second expansion chamber positioned along the exhaust system upstream of the catalyst.
  • 82. A small watercraft as in claim 76 further comprising a second expansion chamber positioned along the exhaust system upstream of the expansion chamber containing the catalyst.
  • 83. A personal watercraft having a hull defining a rider's area sized to accommodate at least one rider, the hull defining an engine compartment containing an internal combustion engine having a cylinder block, at least one exhaust port and an output shaft, the engine also including a cooling system, a propulsion device carried by the hull on the underside thereof and being driven by the output shaft to propel the watercraft, an exhaust system that is connected to the cylinder block and that extends through at least a portion of the engine compartment to convey exhaust gases from the engine exhaust port to the atmosphere, a catalyzer in the exhaust system to treat exhaust gases before discharge to the atmosphere and a cooling jacket juxtaposing at least a portion of the exhaust system, the cooling jacket discharging at least a portion of the coolant flowing through the cooling jacket to the body of water in which the watercraft is operated through the exhaust system, the catalyzer being located upstream of a point at which the cooling jacket introduces coolant into the exhaust system and apart from the cylinder block, the catalyzer comprising a catalyst bed positioned within a tube through which exhaust gases must flow, the tube being positioned within an expansion chamber of the exhaust system.
  • 84. A personal watercraft as in claim 83, wherein at least a portion of the catalyzer is located behind a front end of the engine.
  • 85. A personal watercraft as in claim 83 further comprising a discharge conduit formed separately from the exhaust system, a portion of the coolant flowing through the cooling jacket being diverted from the coolant flow into the discharge conduit prior to the coolant being discharged into the body of water in which the watercraft is operating through the exhaust system.
  • 86. A small watercraft as in claim 83 further comprising a second expansion chamber positioned along the exhaust system upstream of the catalyst.
  • 87. A small watercraft as in claim 83 further comprising a second expansion chamber positioned along the exhaust system upstream of the expansion chamber containing the catalyst.
  • 88. A personal watercraft having a hull defining a rider's area sized to accommodate at least one rider, the hull defining an engine compartment containing an internal combustion engine having at least one exhaust port and an output shaft, the engine including a cooling system capable of drawing water from a body of water in which the watercraft is being operated, a propulsion device carried by the hull on the underside thereof and being driven by the output shaft to propel the watercraft, an exhaust system that extends through at least a portion of the engine compartment to convey exhaust gases from the engine exhaust port to the atmosphere, a catalyzer in the exhaust system to treat exhaust gases before discharge to the atmosphere, the cooling system communicating with the exhaust system such that at least a portion of the water is discharged through the exhaust system to the body of water in which the watercraft is being operated, the catalyzer being located upstream of a point at which the water is introduced into the exhaust system and downstream of a manifold of the exhaust system, the catalyzer comprising a catalyst bed positioned within a tube through which exhaust gases must flow, the tube being positioned within an expansion chamber of the exhaust system.
  • 89. A personal watercraft as in claim 88, wherein at least a portion of the catalyzer is located behind a front end of the engine.
  • 90. A personal watercraft as in claim 88, wherein the water is introduced from a portion of a cooling jacket that extends along at least a portion of the exhaust system.
  • 91. A small watercraft as in claim 88 further comprising a second expansion chamber positioned along the exhaust system upstream of the catalyst.
  • 92. A small watercraft as in claim 88 further comprising a second expansion chamber positioned along the exhaust system upstream of the expansion chamber containing the catalyst.
  • 93. A personal watercraft having a hull defining a rider's area so as to accommodate at least one rider, the hull defining an engine compartment containing an internal combustion engine having at least one exhaust port and an output shaft, the engine including a cooling system, a propulsion device carried by the hull on the underside thereof and being driven by the output shaft to propel the watercraft, the cooling system receiving water from the propulsion device, an exhaust system that extends through at least a portion of the engine compartment to convey exhaust gases from the engine exhaust port to the atmosphere, a catalyzer in the exhaust system to treat the exhaust gases before discharge to the atmosphere, the cooling system communicating with the exhaust system such that a portion of the water is introduced into the exhaust system and a portion of the water is expelled separate from the exhaust system through a discharge conduit, the catalyzer comprising a catalyst bed positioned within a tube through which exhaust gases must flow, the tube being positioned within an expansion chamber of the exhaust system.
  • 94. A small watercraft as in claim 93 further comprising a second expansion chamber positioned along the exhaust system upstream of the catalyst.
  • 95. A small watercraft as in claim 93 further comprising a second expansion chamber positioned along the exhaust system upstream of the expansion chamber containing the catalyst.
  • 96. A personal watercraft having a hull defining a rider's area sized to accommodate at least one rider, the hull defining an engine compartment containing an internal combustion engine having a cylinder block, at least one exhaust port and an output shaft, the engine also including a cooling system, a propulsion device carried by the hull on the underside thereof and being driven by the output shaft to propel the watercraft, the cooling system receiving water from a body of water in which the watercraft is being operated, an exhaust system that is connected to the cylinder block and that extends through at least a portion of the engine compartment to convey exhaust gases from the engine exhaust port to the atmosphere, a catalyzer in the exhaust system to treat exhaust gases before discharge to the atmosphere and the cooling system communicating with the exhaust system such that at least a portion of the water is introduced into the exhaust system and expelled into the body of water in which the watercraft is being operated through the exhaust system, the catalyzer being located upstream of a point at which the water is introduced into the exhaust system and apart from the cylinder block, the catalyzer comprising a catalyst bed positioned within a tube through which exhaust gases must flow, the tube being positioned within an expansion chamber of the exhaust system.
  • 97. A personal watercraft as in claim 96, wherein at least a portion of the catalyzer is located behind a front end of the engine.
  • 98. A personal watercraft as in claim 96 further comprising a cooling jacket that extends along at least a portion of the exhaust system, a discharge conduit being formed separately from the exhaust system, and a portion of the coolant flowing through the cooling jacket being diverted from the coolant flow into the discharge conduit prior to the coolant being discharged into the body of water in which the watercraft is operating through the exhaust system.
  • 99. A small watercraft as in claim 96 further comprising a second expansion chamber positioned along the exhaust system upstream of the catalyst.
  • 100. A small watercraft as in claim 96 further comprising a second expansion chamber positioned along the exhaust system upstream of the expansion chamber containing the catalyst.
Priority Claims (1)
Number Date Country Kind
4-207208 Jul 1992 JP
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Divisions (1)
Number Date Country
Parent 08/071477 Jun 1993 US
Child 08/752854 US
Reissues (1)
Number Date Country
Parent 08/071477 Jun 1993 US
Child 08/752854 US