This application claims the benefit of priority under 35 U.S.C. § 119 of German Application 10 2019 103 556.2, filed Feb. 13, 2019, the entire contents of which are incorporated herein by reference.
The present invention pertains to a coupling device for coupling a drive shaft of a pivot drive of an exhaust flap for the exhaust gas stream of an internal combustion engine with a pivot shaft, which is rotatable about a pivot axis and carries a flap diaphragm.
An exhaust flap is known from DE 10 2016 114 704 A1. This exhaust flap comprises a flap tube, which is to be integrated into an exhaust system and which has a, for example, circular cross section and provides a housing for a flap diaphragm carried rotatably about a pivot axis on a pivot shaft. A pivoting drive for the flap diaphragm is carried at the flap tube via a carrier structure. The pivoting drive comprises an electric motor accommodated in a housing. A drive shaft of the pivoting drive, which drive shaft projects from the housing, is coupled with the pivot shaft via a coupling device for joint rotation with the pivot shaft and can thus rotate the flap diaphragm about the pivot axis when the electric motor is energized.
The coupling device comprises two coupling elements bent, for example, from spring steel sheet or the like. One coupling element provides a first coupling area, in which the coupling device is in a rotary coupling positive-locking meshing state with the drive shaft. The other coupling element provides a second coupling area, in which the coupling device is in a rotary coupling positive-locking meshing state with the pivot shaft. The two coupling elements further mesh with one another in their two areas that are located radially on the outside in relation to the pivot axis and they thus mesh in this manner with one another in a rotary coupling positive-locking meshing state and are axially supported in relation to one another, so that the pivot shaft is prestressed in the direction away from the drive shaft via this axial support and via the prestress generated thereby and it is thus held in a defined position in the axial direction in relation to the pivot axis.
An object of the present invention is to provide a coupling device for coupling a drive shaft of a flap drive of an exhaust flap for the exhaust gas stream of an internal combustion engine with a pivot shaft, which is rotatable about a pivot axis and carries a flap diaphragm in which a defined positioning of the drive shaft in relation to the pivot shaft is guaranteed along with good thermal uncoupling.
This object is accomplished according to the present invention by a coupling device for coupling a drive shaft of a pivot drive of an exhaust flap for the exhaust gas stream of an internal combustion engine with a pivot shaft, which is rotatable about a pivot axis and carries a flap diaphragm, comprising:
This coupling device according to the present invention is characterized by a prestressing element being supported in relation to the drive shaft of a flap drive, on the hand, and to the pivot shaft, on the other hand, wherein the coupling device is axially prestressed by the prestressing element in the installed state in the direction of the pivot axis of the pivot shaft and also of the coupling axis and the drive shaft and the pivot shaft are prestressed in relation to one another about the pivot axis and the coupling axis in the circumferential direction. A contact between the two shafts and the coupling device, which contributes to the heat transfer, is present essentially only in the area of the coupling element, as a result of which good thermal uncoupling is guaranteed. On the other hand, the provision of the preassembly-blocking device makes possible a simple assembly of the coupling device with one of the two shafts, especially the pivot shaft, before a connection is then established with the other of the two shafts, especially with the derive shaft.
A reliably acting prestress may be provided, for example, by the prestressing element comprising a coil spring preferably with a plurality of turns.
For a stable connection, the prestressing element may be permanently (fixedly) coupled with the coupling element in a first connection area and it may be coupled permanently (fixedly) to the support element in a second connection area.
This may be achieved, for example, by the first connection area comprising a first turn end section extending in a first axial end area of the prestressing element and by the second connection area comprising a second turn end section extending in a second axial end area of the prestressing element.
For a reliable coupling with the two shafts, the coupling element may have an essentially plate-like (plate-shaped) configuration in the first coupling area and in the second coupling area. As an alternative or in addition, the coupling element may have coupling element end areas arranged overlapping one another in at least one of the coupling areas. This makes it possible to bend the coupling element from a sheet metal strip, preferably spring steel.
The at least one preassembly-blocking device may comprise a blocking attachment at an element (first element) of coupling element and support element and may comprise at the other element (second element) of coupling element and support element a blocking arm with an axial blocking area, which extends over the blocking attachment on the side facing away from the other element of coupling element and support element and acting on same in a preassembly-blocking state, and with a circumferential blocking area, which is located opposite the blocking attachment in the circumferential direction and is in contact with it in the preassembly-blocking state.
A reliable interaction between the blocking attachment and the blocking arm may be achieved here, for example, by the blocking attachment projecting radially outwards from the one element of coupling element and support element in relation to the coupling axis, or/and by the blocking arm extending from the other element of coupling element and support element essentially axially towards the one element of coupling element and support element.
To make it possible to guarantee a prestressing of the two shafts to be coupled in the operating state, it is proposed that a release area set back away from the blocking attachment in the circumferential direction be provided at the blocking arm. For example, the release area may comprise a release recess.
In order to ensure that the blocking effect in the circumferential direction is abolished when an axial compression is introduced, provisions may be made according to the present invention for the circumferential blocking area to be arranged in the direction of the coupling axis between the release area and the axial blocking area.
The one element is preferably the coupling element, and the other element is preferably the support element.
The present invention further pertains to an exhaust flap preassembled assembly unit, comprising a flap tube, a flap diaphragm carried on a pivot shaft rotatable about a pivot axis in the interior of the flap tube, as well as a coupling device configured according to the present invention, which is fixed to the pivot shaft.
In such an exhaust flap preassembled assembly unit, the support element and the coupling element are blocked in relation to one another in a preassembled state, so that the two shafts coupled with one another are prestressed both axially and in the circumferential direction in relation to one another during the subsequent fitting together with a flap drive by releasing the blocking attachment during axial compression of the coupling device.
Provisions may be made in this connection, for example, for the coupling device to be fixed with its second coupling area at the pivot shaft, and for the coupling device to have in the second coupling area a second positive-locking meshing opening with a meshing opening cross-sectional geometry and for the pivot shaft to have a positive-locking meshing end meshing with the second positive-locking meshing opening with a meshing end cross-sectional geometry complementary to the meshing opening cross-sectional geometry of the second positive-locking meshing opening.
For a stable connection, it is proposed that the coupling device be fixed at the pivot shaft by connection in substance.
The present invention further pertains to an exhaust flap for the exhaust gas stream of an internal combustion engine, comprising a flap tube, a flap diaphragm carried on a pivot shaft rotatable about a pivot axis in the interior of the flap tube, a pivot drive for the pivot shaft as well as a coupling device having the configuration according to the present invention, which couples the pivot axis with a drive shaft of the pivot drive for joint rotation about the pivot axis. Provisions may be made in this connection, for example, for an exhaust flap preassembled assembly unit containing the coupling device to be fitted together with a flap drive for building the exhaust flap.
To guarantee a prestressing of the two shafts coupled with one another, it is proposed that the prestressing element be supported axially and in the circumferential direction at one shaft of the drive shaft and pivot shaft via the support element and that the prestressing element be supported axially via the coupling element at the other shaft of the drive shaft and pivot shaft.
Further, the blocking attachment is out of blocking meshing with the axial blocking area and with the circumferential blocking area of the blocking arm to obtain the prestressing of the two shafts in both the circumferential direction and in the axial direction in relation to one another.
It is proposed for a stable and accurate coupling of the coupling device with the two shafts that the coupling device have a first positive-locking meshing opening with a meshing opening cross-sectional geometry in the first coupling area and that the drive shaft have a positive-locking meshing end meshing with the first positive-locking meshing opening with a meshing end cross-sectional geometry complementary to the meshing opening cross-sectional geometry of the first positive-locking meshing opening, or/and that the coupling device have in the second coupling area a second positive-locking meshing opening with a meshing opening cross-sectional geometry and that the pivot shaft have a positive-locking meshing end meshing with the second positive-locking meshing opening with a meshing end cross-sectional geometry complementary to the meshing opening cross-sectional geometry of the second positive-locking meshing opening.
In order to generate a circumferential prestressing between the pivot shaft and the drive shaft and to make it possible to transmit it via the support element, it is necessary likewise to provide a circumferential positive-locking connection between the support element and the shaft interacting with this, i.e., for example, with the drive shaft. It is proposed for this purpose that the support element have a positive-locking meshing opening with a meshing opening cross-sectional geometry and that the drive shaft have a positive-locking meshing end meshing with the positive-locking meshing opening of the support element with a meshing end cross-sectional geometry complementary to the meshing opening cross-sectional geometry of the positive-locking meshing opening.
The assembly of an exhaust flap configured according to the present invention cam be simplified by the positive-locking meshing end of the drive shaft being configured cylindrically in the direction of the pivot axis. Further, the coupling device may be carried on the pivot shaft secured against detachment.
The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
In the drawings:
Referring to the drawings, an exhaust flap 10, shown in
A pivoting drive 30 for the flap diaphragm 16 is carried at the flap tube 12 via a carrier structure 28. The pivoting drive 30 comprises an electric motor accommodated in a housing 32. A drive shaft 34 of the pivoting drive 30 projects from the housing 32. The drive shaft 34 is coupled with the pivot shaft 14 via a coupling device generally designated by 36 for joint rotation with the pivot shaft 14. The drive shaft 34 can thus rotate the flap diaphragm 16 about the pivot axis A when the electric motor is energized.
A second positive-locking meshing opening 52, with which a positive-locking meshing end 54 of the pivot shaft 14 meshes, is formed in a corresponding manner in the second coupling area 44. A meshing opening cross-sectional geometry of the second positive-locking meshing opening 52 and a meshing end cross-sectional geometry of the positive-locking meshing end 54 of the pivot shaft 14 may be complementary to one another here as well, so that the pivot shaft 14 with the pivot shaft positive-locking meshing end 54 can mesh with the second positive-locking meshing opening 52 essentially without clearance. This may then be supported by the fact that the positive-locking meshing end 54 has a tapering configuration in the direction of its free end, i.e., in the direction of the drive shaft 34.
A prestressing element 58 is configured as a compression coil spring and has a plurality of turns 60 enclosing the pivot shaft A, which also corresponds to a coupling axis K. In an axial end area 62 located at a distance from the coupling element 46, the prestressing element 58 has a first connection area, which is provided, for example, by a turn end section 64 thereof, in which the prestressing element 58 is fixed at a support element 66 having a cup-like or pot-like shape. In a second axial end area 68, the prestressing element 58 has a second connection area, which is provided, for example, by a second turn end section 70, and in which the prestressing element 58 is fixed at the support element 46. A fastening strap 72, which is placed around the turn end section 70 and clamps this firmly by pressing, may be provided for this purpose at the support element 46 in the area of the first coupling area 42. Projecting from a bottom area 74 of the support element 66, a connection strap 76, which encloses the first turn end section 74 and clamps same firmly by pressing, may be provided in a corresponding manner at said support element 66.
Two preassembly-blocking devices 78 positioned at mutually opposite circumferential areas act between the support element 66 and the coupling element 46. Each preassembly-blocking device 78 comprises at the coupling element 46, especially at the first coupling area 42 thereof, a radially outwards projecting blocking attachment 80. In association with the blocking attachment 80, each preassembly-blocking device 78 comprises at the support element 66 a blocking arm 82 extending from these essentially in the direction of the coupling axis K to the coupling element 46. At a blocking arm end area 84 located at a distance from the support element 66, the blocking arm 82 has an axial blocking projection 86, which projects in the circumferential direction and which forms an axial blocking area 88. With the axial blocking area 88, the blocking arm 82 extends over the blocking attachment 80 on a blocking attachment side facing away from the support element 66 in the circumferential direction and thus extends behind the blocking attachment 80 in the axial direction. The blocking attachment 80 is axially prestressed against the axial blocking projection 86 and is thus held at same by the prestressing element 58 maintained in the assembled state or in a preassembly-blocking state.
A circumferential blocking area 90 is provided at the blocking arm 82, axially adjoins the axial blocking projection 86. The circumferential blocking area 90 is located opposite the blocking attachment 80 in the circumferential direction and is kept in contact with the blocking attachment 80 by the prestressing of the prestressing element 58. In the preassembly-blocking state, the prestressing element 88 is not only held axially compressed, but is also braced in the circumferential direction, so that a defined support of the axial blocking area 88 and of the circumferential blocking area 90 at the blocking attachment 80 is guaranteed.
Axially adjoining the circumferential blocking area 90, a release area 94 provided with a release recess 92 is provided at the blocking arm 82. The blocking arm 82 is set back in this release area 94 in relation to the circumferential blocking area 90 in the circumferential direction away from the blocking attachment 80. With the coupling device 36 held in the preassembly-blocking state, the blocking attachment 82 is supported at the circumferential blocking area 90 located axially between the axial blocking area 88 and the release area 94. If the support element 66 is displaced axially towards the coupling element 46, the blocking attachment 80 axially enters into the area of the release recess 92. If the coupling element 46 and the support element 66 could perform a relative circumferential rotation in relation to one another under the prestressing of the prestressing element 58, the blocking attachment 80 would enter into the release recess 92 and be supported in the area of the release recess 92 at the blocking arm 82.
To build an exhaust flap, an exhaust flap preassembled assembly unit, which comprises essentially the coupling device 36 according to
To manufacture this exhaust flap preassembled assembly unit, the coupling device 36 held in the preassembly-blocking state shown in
The preassembled assembly unit provided in this manner is subsequently mounted with the pivot drive 30. The pivot drive 30 is moved to the flap tube 12 such that the positive-locking meshing end 50 is inserted from drive shaft 34 through an opening 96 forming a positive-locking meshing opening in the support element 66 into the first positive-locking meshing opening 48 in the first coupling area 42 of the coupling element 46. The contour of the opening 96 also corresponds essentially to the contour of the positive-locking meshing opening 48 in the first coupling area 42, so that a rotary coupling or a circumferential support also develops between the support element 66 and the positive-locking meshing end 50 of the drive shaft 34.
In the course of this movement, the support element 66 is supported axially at radial projection areas of the drive shaft 34. A longer-lasting axial movement of the pivot drive 30 towards the flap tube 12 causes the support element 66 to be displaced against the prestressing of the pressing element 58 towards the coupling element 36 fixed at the pivot shaft 14. The blocking attachment 80 is displaced, in the process, at each preassembly-blocking device 78, axially along the circumferential blocking area 90. The blocking attachment 80 enters the axial area of the release area 94. In this state shown in
The permanent (fixed) connection of the carrier structure 28 with the pivot drive 30 may take place, for example, by a positive-locking meshing in the manner of a quarter-turn fastener or/and by connection in substance, i.e., for example, by welding.
Due to the prestressing element 58 configured as a compression coil spring in the exemplary embodiment shown, a defined circumferential relative positioning is thus forced, on the one hand, between the drive shaft 34 and the coupling element 46, so that no backlash can occur between the drive shaft 34 and the coupling element 46 during rotation of the drive shaft 34. At the same time, a defined positioning of the pivot shaft 14 in the flap tube 12 in the direction of the pivot axis A is forced by the axial prestress generated by means of the prestressing element 58.
With the configuration according to the present invention of the coupling between the drive shaft 34 and the pivot shaft 14, a defined relative positioning of these two shafts is forced, so that a clearance of motion of the two shafts 34, 14 leading to undefined positionings of the flap diaphragm 16 in relation to one another cannot occur. At the same time, a contact between the two shafts 14, 34, which leads to heat transfer, is limited essentially to the area in which the coupling element 46 touches the pivot shaft 14 and the drive shaft 34, as well as to the area in which the support element 66 touches the drive shaft 34, as a result of which very good thermal uncoupling is achieved with high mechanical strength of the assembly unit intended for the coupling and also with good resistance to external effects, especially against corrosion. Further, the uncoupling of the motions of the two shafts 14, 34 in relation to one another, which uncoupling is present in the direction of the pivot axis, makes possible heat-induced relative movements, without constraints developing in any mounting areas, and the compensation of component tolerances as well as also of assembly tolerances occurring in the manufacturing process.
It should finally be pointed out that it is, of course, also possible to embody a configuration in which the prestressing element acts between the pivot shaft 14 and the element 46. The particular shape of the ends of the two shafts 34, 14, which ends are positioned facing one another, would then be able to be replaced with one another, so that the coupling element 46 and with this the prestressing element 58 and the support element 66 are preassembled with the drive shaft 34 in a preassembled state and the pivot shaft 34 is then brought during the final assembly into positive-locking meshing with the coupling element 46 and with the support element 66. Further, it should be pointed out that, for example, the pivot shaft 14 may have a multipart configuration and may have a shaft section carried pivotably at the flap tube 12 and carrying the diaphragm wings 22, 24 as well as a shaft section that provides the positive-locking meshing end 54 and is configured as a separate component. As an alternative, the pivot shaft 14 may, of course, have a one-part configuration with all functional sections thereof.
While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
---|---|---|---|
10 2019 103 556.2 | Feb 2019 | DE | national |