Embodiments of the present disclosure generally relate to gas turbine engines and more particularly to exhaust gas collectors or plenums.
Gas turbine engines are widely used as prime movers in mechanical drive applications as well as in power generation. Often, aeroderivative gas turbines are used for these purposes. In mechanical drive applications the gas turbine engine drives one or more turbomachines, e.g. a compressor or a compressor train. In power generation applications the gas turbine engine is used to drive an electric generator connected to an electric distribution grid.
The gas turbine engine combusts a fuel to generate hot combustion gases, which flow through a power turbine to drive a load, e.g., an electrical generator or a compressor. At high velocities and temperatures, an exhaust gas exits the turbine and enters an exhaust gas diffuser and an exhaust gas collector arranged downstream the exhaust gas diffuser.
The exhaust gas collector is usually mounted on and supported by the diffuser. Vibrations of the exhaust gas collector are thus transmitted to the diffuser and to the gas turbine engine bearings.
The exhaust gas collector forms a plenum with an exhaust aperture in fluid communication with an exhaust stack. The exhaust aperture can be oriented vertically upwardly or sideways, depending upon design constraints imposed upon the gas turbine arrangement. The exhaust collector must therefore be designed or adapted each time to the specific orientation of the exhaust aperture.
The exhaust diffuser-collector assembly 14 captures and routes the hot exhaust gas for further use, for example by a heat recovery system, or directs the exhaust gas towards an exhaust stack 23.
The radial exhaust collector 26 has an inner exhaust plenum or collector chamber with a vertically upwardly oriented aperture 42 provided in a top wall of the exhaust plenum.
According to some embodiments, an exhaust collector for gas turbines is provided, comprising: a plenum with a gas inlet wall, a gas inlet aperture in the gas inlet wall, and a gas discharge aperture; a plurality of first connectors arranged around the gas inlet aperture; a plurality of second connectors, arranged around the gas inlet aperture, generally opposite the plurality of first connectors. The plurality of first connectors and the plurality of second connectors are paired, i.e. each first connector is arranged opposite a corresponding second connector and vice versa. This arrangement allows pairs of one first connector and one second connector to be selectively used for connecting the exhaust collector to an exhaust diffuser of a gas turbine in a selected one of a plurality of alternative angular positions. The same exhaust collector can thus be arranged in different angular positions with respect to the gas turbine. The orientation of the exhaust gas discharge aperture can thus be selected depending upon layout requirements. Moreover, the angular position of the exhaust collector can be changed during transportation of the gas turbine module, to reduce the overall dimension and the footprint of the module.
According to some embodiments, the connectors are arranged so as to limit the mechanical stresses applied by the exhaust collector to the exhaust diffuser of the gas turbine. Specifically, the load of the exhaust collector can be discharged directly onto the gas turbine skid, while only a limited reaction force is required between the exhaust collector and the exhaust diffuser of the gas turbine, to support the exhaust collector in the correct overhung position.
According to some embodiments, the first connectors are positioned along an arc of a circumference. The second connectors can also be positioned along a respective arc of a circumference. The distance between the first connector and the second connector of each pair is constant, so that the exhaust collector can be selectively connected to the same exhaust diffuser of the gas turbine in any one of a plurality of alternative angular positions.
In some embodiments the first connectors are arranged at a first distance from a center of the gas inlet aperture, and the second connectors are arranged at a second distance from the center of the gas inlet aperture of the exhaust collector. The second distance can be greater than first distance.
The exhaust collector can be comprised of a ring constrained to the gas inlet wall and surrounding the gas inlet aperture. The first connectors can be arranged along said ring. According to some embodiments, the exhaust collector can further comprise a frame constrained to the gas inlet wall, distanced from the gas inlet aperture and opposite the gas discharge aperture. The second connectors can be arranged along said frame. The frame can have a trough or box shape, e.g. extending along an arc of a circumference.
In some embodiments, the plenum comprises a front wall opposite the gas inlet wall. The front wall and the gas inlet wall can be inclined one with respect to the other. The box-shaped or trough-shaped frame can have a variable transverse dimension so as to form a planar surface substantially parallel to the front wall.
According to a further aspect, there is provided a gas turbine comprising a base plate, an exhaust diffuser constrained to the base plate, and an exhaust collector as described above. The exhaust collector is connected to the gas turbine by means of a selected one of the first connectors constrained to the exhaust diffuser and a selected one of the second connectors constrained to the base plate. A major part of the weight of the exhaust collector is thereby supported by said base plate through the second connector. In an embodiment, substantially the entire weight of the exhaust collector is supported by the base plate through the second connector.
Features and embodiments are disclosed here below and are further set forth in the appended claims, which form an integral part of the present description. The above brief description sets forth features of the various embodiments of the present invention in order that the detailed description that follows may be better understood and in order that the present contributions to the art may be better appreciated. There are, of course, other features of the invention that will be described hereinafter and which will be set forth in the appended claims. In this respect, before explaining several embodiments of the invention in details, it is understood that the various embodiments of the invention are not limited in their application to the details of the construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception, upon which the disclosure is based, may readily be utilized as a basis for designing other structures, methods, and/or systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
A more complete appreciation of the disclosed embodiments of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The following detailed description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. Additionally, the drawings are not necessarily drawn to scale. Also, the following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims.
Reference throughout the specification to “one embodiment” or “an embodiment” or “some embodiments” means that the particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrase “in one embodiment” or “in an embodiment” or “in some embodiments” in various places throughout the specification is not necessarily referring to the same embodiment(s). Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
In
Turning now again to the exemplary embodiment of
The exhaust diffuser-collector assembly 114 captures and routes the hot exhaust gas for further use, for example by a heat recovery system, or directs the exhaust gas towards an exhaust stack 123.
The features of the exhaust diffuser-collector arrangement 114 will now be described in greater detail reference being made to
In
The illustrated axial exhaust diffuser 124 has an annular wall 125, which gradually increases in diameter in a flow direction F of exhaust flow from the gas turbine engine 112 toward the radial exhaust collector 126. The smaller diameter end of the axial exhaust diffuser 124 is coupled to the gas turbine engine 112 (only partly shown in
The axial exhaust diffuser 124 can be constrained to the gas turbine skid or base plate 120 by means of a pair of brackets 128. The axial exhaust diffuser 124 can be hinged at said two brackets 128 about a transverse horizontal axis B-B (
The exhaust diffuser 124 may comprise a terminal annular flange or ring 127 arranged at the larger diameter end, facing the exhaust collector 126. The annular flange 127 substantially surrounds the exhaust diffuser outlet. In the uppermost position of the annular flange 127 a first connector member 129 is constrained to the exhaust diffuser 124. One exemplary embodiment of the first connector member 129 is illustrated in detail in
The exhaust collector 126 comprises a gas inlet wall 135 and an opposite front wall 138, opposite said gas inlet wall 135. The gas inlet 135 wall is oriented towards the exhaust diffuser 124 and is provided with a gas inlet aperture 139. A collector chamber or collector plenum 141 can be provided in the exhaust collector 126. The collector chamber 141 can be bounded by the gas inlet wall 135, by the front wall 138 and by a side wall 143 (
In some embodiments, the gas inlet wall 135 and the front wall 138 of the exhaust collector are non-parallel. The gas inlet wall 135 and the front wall 138 can be inclined one with respect to the other in a converging-diverging arrangement, so that the collector chamber 141 has a dimension, in the axial direction of the gas turbine, which decreases from the gas discharge aperture 143A towards the end of the collector chamber 141 opposite said gas discharge aperture 143A.
The inner volume of the collector chamber 141 can be annular. In the collector chamber 141 a central wall 145 can be arranged. In some embodiments, the central wall has the shape of a solid of revolution. In the embodiment shown in the drawings the central wall 145 has a frustum-conical shaped portion 145A and is connected at the large-diameter end of said frustum-conical portion to the front wall 138 by a rounded wall portion 145B. The central wall 145 extends through the inlet gas aperture 139, substantially coaxially to the rotation axis A-A of the gas turbine engine 112.
A substantially cylindrical sleeve 147 can be introduced in the gas inlet aperture 139 and rigidly constrained to the gas inlet wall 135. The sleeve 147 is substantially coaxial with the central wall 145 so that an annular gas inlet passage is thus formed between the central or inner wall 145 and the sleeve 147, said annular gas inlet passage placing in fluid communication the interior of the exhaust diffuser 124 with the collector chamber 141.
Along the end of the sleeve 147 facing the gas turbine engine 112 an inner flange 149 is provided. Along the inner flange 149 a plurality of pairs of holes 151 are arranged. In some embodiments three pairs of holes 151 can be arranged, spaced from one another by approx. 45°. As will be explained in greater detail below, one of said hole pairs can be selected for attaching the exhaust collector to the gas turbine engine in a selected angular position.
Each pair of holes 151 can be used for anchoring the exhaust collector 126 to the exhaust diffuser 124 by means of the appendage 137. As shown in the enlargement of
The pairs of holes 151 are arranged along a circumference at a constant distance from the axis of the sleeve 147 and therefore from the axis of the annular gas inlet passage formed by the coaxially arranged sleeve 147 and central wall 145. The exhaust collector 126 can therefore be latched on to the appendage 137 in any one of the plurality of angular positions defined by the pairs of holes 151, in each position the exhaust collector 126 being substantially coaxial with the exhaust diffuser 124.
The pairs of holes 151 thus form a plurality of first connectors for connecting the exhaust collector 126 to the gas turbine engine 112 and more specifically to the exhaust diffuser 124 thereof.
The exhaust collector 126 can be further provided with a plurality of second connectors, arranged for connecting the exhaust collector 126 to the base plate or skid 120 of the gas turbine engine 112. In some embodiments said plurality of second connectors can be arranged along a circumference centered on the axis of the gas turbine engine 112 and on the axis of the annular gas inlet passage between the sleeve 147 and the central wall 145. As shown e.g. in
Along the frame 161 a plurality of second connectors is provided, the number of said second connectors being equal to the number of said first connectors. Thus, for each pair of holes 151 a second connector on the frame 161 is provided. Each second connector can comprise a hole 163 in the frame 161. The angular pitch between the holes 161 is the same as the angular pitch between the pairs of holes 151. Pairs of first and second connectors are therefore formed. Each first connector 151 corresponds to a second connector 163 and the distance between paired first and second connectors 151, 163 is constant.
Each second connector can co-act with a second connection member 171 provided for connecting the exhaust collector 126 to the gas turbine engine 112 and to the exhaust diffuser 124. The second connection member 171 is constrained to the base plate or skid 120 of the gas turbine engine 112.
The second connection member 171 can comprise a substantially horizontally extending pin 173, which can be introduced selectively into one or the other of said holes 161 forming the second connectors on the exhaust collector side. The pin-hole arrangement thus obtained forms a constraint between the exhaust collector 126 and the skid or base plate 120, which is capable of supporting vertical loads. In addition to the mechanical connection provided by the pin-hole connection described above, the second connection member 171 can further comprise a plate 175 with through holes, for screwing the plate 175 to a counter-plate 177 arranged inside the frame 161. This screw connection provides for additional stability of the link between the skid or base plate 120 and the exhaust collector 126.
The frame 161 can be box-shaped. In some embodiments, the frame 161 can have a rectangular or U-shaped cross section, as shown in particular in
When the gas inlet wall 135 is inclined (non-orthogonal) with respect to the axis of the gas turbine engine 112, as in the exemplary embodiment shown in the drawings, the box-shaped frame 161 has a shape such that the surface 161A of the frame 161 where the holes 163 are provided is orthogonal to the gas turbine axis A-A when the exhaust collector is in the assembled condition.
The plurality of first and second connectors 151, 163 provided around the annular gas inlet passage of the exhaust collector allow the exhaust collector to be connected to the base plate or skid 120 and to the exhaust diffuser 124 in one of several angular positions. Two such angular positions are shown in
In some embodiments, the exhaust collector can have a first smaller transverse dimension and a second, larger transverse dimension. In
The arrangement and configuration of the first connectors and second connectors is such that once mounted the lower constraint, provided by the second connection member 171 on the skid or base plate 120 and the respective second connector on the exhaust collector, said lower constraint transmits both horizontal as well as vertical constraint forces. Substantially the entire weight of the exhaust collector is thus transmitted through the second connector to the skid or base plate of the gas turbine, rather than to the exhaust diffuser. Vibrations generated in the exhaust collector generate constraint stresses on the lower constraint between the exhaust collector 126 and the skid or base plate 120, and do not negatively affect the bearings or other components of the turbomachine 112. The direct link between the exhaust collector 126 and the exhaust diffuser 124, provided by the first connection member 137, 153 and the selected first connector 151 on the exhaust collector 126 is such that only horizontal forces, but no vertical loads, are transmitted directly from the exhaust collector 126 to the exhaust diffuser 124. The exhaust diffuser remains therefore broadly free of additional loads, both static as well as dynamic, generated by the exhaust collector 126. More specifically, since the exhaust collector 126 is mounted in a cantilever fashion, i.e. overhung with respect to the base plate 120, a limited horizontal constraint force is provided by the upper constraint provided by the first connection member, said horizontal constraint force generating a momentum sufficient to balance the momentum generated by the weight of the exhaust collector 126.
While the disclosed embodiments of the subject matter described herein have been shown in the drawings and fully described above with particularity and detail in connection with several exemplary embodiments, it will be apparent to those of ordinary skill in the art that many modifications, changes, and omissions are possible without materially departing from the novel teachings, the principles and concepts set forth herein, and advantages of the subject matter recited in the appended claims. Hence, the proper scope of the disclosed innovations should be determined only by the broadest interpretation of the appended claims so as to encompass all such modifications, changes, and omissions. In addition, the order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments.
Number | Date | Country | Kind |
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FI2012A000221 | Oct 2012 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/071927 | 10/21/2013 | WO | 00 |