The present invention relates to an exhaust gas purifying device for an internal combustion engine and a swirl generating device.
An exhaust gas purifying device for an internal combustion engine is a device for purifying exhaust gas exhausted from the internal combustion engine. A known device of this type includes an exhaust pipe through which exhaust gas exhausted from the internal combustion engine flows, a reduction catalyst provided in the exhaust pipe and reducing and purifying oxynitride contained in the exhaust gas, reducing agent supply means for supplying a reducing agent by injecting it into the exhaust gas flowing upstream of the reduction catalyst, and swirl generating means provided upstream of the reduction catalyst in the exhaust pipe and generating a swirl in the exhaust gas (see Japanese Patent Laid-Open No. 2006-29233, for example).
As shown in
In the thus configured exhaust gas purifying device 10 for an internal combustion engine, the swirl generating means 4 generates turbulence or swirl in the exhaust gas to facilitate diffusion of the reducing agent in the exhaust gas. As a result, the reducing agent can be uniformly supplied to the reduction catalyst 2, whereby exhaust gas purifying performance can be ensured at a certain level or higher.
If a swirl force created by the swirl generating means 4 can be increased, the reducing agent can be more uniformly supplied to the reduction catalyst, whereby the exhaust gas purifying performance can be improved. The swirl force created by the swirl generating means 4 is therefore desirably improved.
On the other hand, when the exhaust gas passes through the swirl generating means 4, it produces large resistance. The swirl generating means 4 therefore needs to have a certain magnitude of strength. If the resistance produced by the swirl generating means 4 can be reduced, not only can the strength required for the swirl generating means 4 be reduced, but also the fuel consumption of the internal combustion engine can be improved. The resistance produced by the swirl generating means 4 is therefore desirably reduced.
If the swirl force created by the swirl generating means 4 is attempted to be increased, however, the resistance produced by the swirl generating means 4 tends to increase, whereas if the resistance produced by the swirl generating means 4 is attempted to be reduced, the swirl force created by the swirl generating means 4 tends to decrease. This is a reason why in related art increase in the swirl force created by the swirl generating means 4 and reduction in the resistance produced by the swirl generating means 4 cannot be simultaneously achieved.
It has therefore been desired to develop an exhaust gas purifying device for an internal combustion engine including swirl generating means that creates a strong swirl force and applies reduced resistance. In addition to the development of such an exhaust gas purifying device for an internal combustion engine, it has also been desired to develop swirl generating means itself that can be disposed in a typical exhaust pipe, produce a strong swirl force, and apply reduced resistance.
An object of the present invention is to provide an exhaust gas purifying device for an internal combustion engine including swirl generating means that creates a strong swirl force and applies reduced resistance. Another object of the present invention is to provide swirl generating means that creates a strong swirl force and applies reduced resistance.
To achieve the objects described above, the present invention provides an exhaust gas purifying device for an internal combustion engine including an exhaust pipe through which exhaust gas exhausted from the internal combustion engine flows, a reduction catalyst provided in the exhaust pipe and reducing and purifying an oxynitride contained in the exhaust gas, reducing agent supply means for supplying a reducing agent by injecting the reducing agent into the exhaust gas flowing upstream of the reduction catalyst, and swirl generating means provided upstream of the reduction catalyst in the exhaust pipe and generating a swirl in the exhaust gas. The swirl generating means has two blades formed by halving a substantially elliptic plate along the direction of a major axis thereof. The two blades are so integrated together that the blades are rotated relative to each other about a minor axis of the plate so as to cross each other. (Let θ be a crossing angle between the two blades integrated as described above, and an angle expressed by 90-θ×1/2 is called a fin angle.) The two blades are so mounted that the direction of the major axis is parallel to the direction in which the exhaust gas flows.
The present invention further provides swirl generating means provided in an exhaust pipe having two blades formed by halving a substantially elliptic plate along the direction of a major axis thereof. The two blades are so integrated together that the blades are rotated relative to each other about a minor axis of the plate so as to cross each other, and the two blades are so mounted that the direction of the major axis is parallel to the direction in which the exhaust gas flows.
At least one of the two blades described above is desirably so configured that an arcuate portion of an outer edge of the blade is in contact with an inner wall of the exhaust pipe. In particular, both the two blades are more desirably so configured that the arcuate portions of the outer edges of the blades are in contact with the inner wall of the exhaust pipe.
At least one of the two blades is desirably so configured that both ends thereof in the direction of the major axis are cut in the direction parallel to the minor axis. In particular, both the two blades are desirably so configured that both ends thereof in the direction of the major axis are cut in the direction parallel to the minor axis.
It is desirable that the two blades are so configured that both ends thereof in the direction of the major axis are integrated together by connecting portions, and that one of the connecting portions, the connecting portion disposed on the upstream side in the exhaust pipe, is configured to connect upstream ends of the two blades with each other.
The present application claims the priority of Japanese Patent Application No. 2008-241382 filed on Sep. 19, 2008, and the disclosure of which is incorporated herein by reference.
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The best mode for carrying out the present invention will be described below.
As shown in
In the thus configured exhaust gas purifying device 100 for an internal combustion engine, the two blades 410 and 420, which form the swirl generating means 40, produce a double spiral swirl in the exhaust gas flowing through the exhaust pipe 1. As a result, the exhaust gas purifying device 100 for an internal combustion engine can create a strong swirl force. Further, since the blades 410 and 420 have a structure to which the exhaust gas applies less resistance, the double spiral swirl flows smoothly along the wall surfaces of the blades 410 and 420. As a result, the resistance produced in the exhaust gas purifying device 100 for an internal combustion engine decreases.
In
Differences between the swirl generating means of the present invention and the swirl generating means of the related art will next be described with reference to
First, as shown in
As described above, the exhaust gas purifying device 100 for an internal combustion engine according to the embodiment of the present invention (see
The above description is provided by way of example for easier understanding of the present invention but does not intend to limit the present invention. The present invention can, of course, be changed or improved without departing from the substance and purpose thereof and encompasses equivalents thereof.
For example, the above description has been made with reference to the swirl generating means 40 as the swirl generating means, but instead of or in addition to the swirl generating means 40, swirl generating means 50 shown in
The swirl generating means 50 and the swirl generating means 60 will be described below.
<Swirl generating means 50>
The swirl generating means 50 will first be described in detail with reference to
As shown in
The blades 510 and 520 are so configured that arcuate portions 510a and 520a of outer edges of the blades are in contact with the inner wall of the exhaust pipe 1. The two blades 510 and 520 are also so configured that both ends thereof in the direction of the major axis (specifically, an upstream end 510b of the blade 510, a downstream end 510c of the blade 510, an upstream end 520b of the blade 520, and a downstream end 520c of the blade 520) are cut in the direction parallel to the minor axis. The two blades 510 and 520 are so integrated together on both sides thereof in the direction of the major axis by connecting portions 531 and 532.
One of the connecting portions 531 and 532, the connecting portion 531 disposed on the downstream side in the exhaust pipe 1, is configured to connect downstream portions of the two blades 510 and 520. More specifically, the connecting portion 531 is configured to connect downstream portions of the two blades 510 and 520 with each other in a region upstream of the downstream ends 510c and 520c of the two blades 510 and 520 (that is, a region between the downstream ends 510c, 520c and the central axis described above). On the other hand, the connecting portion 532 disposed on the upstream side in the exhaust pipe 1 is configured to connect upstream portions of the two blades 510 and 520. More specifically, the connecting portion 532 is configured to connect the upstream ends 510b and 520b of the two blades 510 and 520 with each other. The connecting portion 532 has a larger width in the direction in which the exhaust gas flows than that of the connecting portion 531.
As shown in
<Swirl generating means 60>
The swirl generating means 60 will next be described in detail with reference to
As shown in
The swirl generating means 60, however, has a configuration different from that of the swirl generating means 50. Specifically, both ends of the swirl generating means 60 are cut by a greater amount than the amount by which both ends of the swirl generating means 50 are cut.
As shown in
In particular, both ends of the swirl generating means 60 are cut by a greater amount than the amount by which both ends of the swirl generating means 50 are cut. Therefore, when the swirl generating means 60 is disposed in the exhaust pipe 1, the gap (that is, exhaust gas flow path) formed between the inner wall of the exhaust pipe 1 and both ends of the swirl generating means 60 is larger than that in the case where the swirl generating means 50 is disposed in the exhaust pipe 1. As a result, the resistance applied to the exhaust gas decreases. Since the swirl generating means 60 is smaller than the swirl generating means 50, the structure in which the swirl generating means 60 is disposed in the exhaust pipe 1 can be lighter and more compact than the structure in which the swirl generating means 50 is disposed in the exhaust pipe 1.
To confirm the advantageous effect of the present invention (that is, the advantageous effect of a stronger swirl force of the exhaust gas and lower resistance applied thereto provided when any of the swirl generating means of the present invention is used), the following confirmation test was conducted. That is, the relationship between the fin angle and the swirl force (see the flow line diagram of
As shown in
The findings described above indicate that using the new fin and adjusting the fin angle as appropriate not only allow substantially the same magnitude of swirl force as that created when the conventional fin is used to be obtained but also allow the resistance applied to the exhaust gas to be reduced and hence the pressure loss to be lowered as compared to the case where the conventional fin is used.
The present invention can provide an exhaust gas purifying device for an internal combustion engine including swirl generating means that creates a strong swirl force and applies reduced resistance. The present invention can further provide a swirl generating device that creates a strong swirl force and applies reduced resistance.
Number | Date | Country | Kind |
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2008-241382 | Sep 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/065168 | 8/31/2009 | WO | 00 | 4/15/2011 |