One conventional exhaust gas recirculation (EGR) system for compression ignition internal combustion engines uses two actuators. The first actuator creates a pressure differential in the intake passage that draws exhaust gas from the exhaust passage into the intake passage where it mixes with the intake charge. The second actuator regulates the flow rate of exhaust gas in the exhaust passage that is drawn into the intake passage by the first actuator.
Another conventional EGR system employs a single actuator to regulate the flow rate of exhaust gas drawn into the intake passage from the exhaust passage. A stationary throttling device is located in the exhaust passage to promote the flow of exhaust gas into the intake passage. The negative pressure pre-existing in the intake passage created during the intake stroke of the engine provides the pressure differential needed to draw the exhaust gas into the intake passage.
There is provided an exhaust gas recirculation system including an intake passage, an exhaust passage joining the intake passage at a junction and in fluid communication with the intake passage, and a closing member having a first position and a second position. When in the first position, the closing member blocks fluid communication between the intake passage and the exhaust passage. When in the second position, the closing member permits fluid communication between the intake passage and the exhaust passage and creates a pressure differential across the junction so that the fluid is either drawn or forced into the intake passage.
There is also provided an exhaust gas recirculation system including an intake passage, an exhaust passage in fluid communication with the intake passage, and a closing member movably mounted in the exhaust passage and having a first position and a second position. When in the first position, the closing member blocks fluid communication between the intake passage and the exhaust passage and is outside of a fluid stream of the exhaust passage when fluid is flowing through the exhaust passage. When in the second position, the closing member opens fluid communication between the intake passage and the exhaust passage and extends into the fluid stream of the exhaust passage when fluid is flowing through the exhaust passage.
There is yet also provided an exhaust gas recirculation system including an intake passage, an exhaust passage in fluid communication with the intake passage, a closing member having a first position and a second position, and a recess receiving the closing member when the closing member is in the first position. When in the first position, the closing member blocks fluid communication between the intake passage and the exhaust passage and is outside of a fluid stream of one of the intake passage and the exhaust passage when fluid is flowing through the one of the intake passage and the exhaust passage. When in the second position, the closing member opens fluid communication between the intake passage and the exhaust passage and extends into the fluid stream of the one of the intake passage and the exhaust passage when fluid is flowing through the one of the intake passage and the exhaust passage. The recess is in an inner wall of the one of the intake passage and the exhaust passage.
There is further provided a method for controlling exhaust gas recirculation for an internal combustion engine. The engine includes an exhaust passage in fluid communication with an intake passage and a port fluidly joining the intake passage and the exhaust passage. The method includes simultaneously positioning a closing member to open fluid communication between the intake passage to the exhaust passage and creating, with the closing member, a pressure differential across the port so that the fluid is either drawn or forced into the intake passage.
There is yet further provided a method for controlling exhaust gas recirculation for an internal combustion engine. The engine includes an exhaust passage selectively fluidly connected to an intake passage. The method includes forcing exhaust gas from the exhaust passage into the intake passage.
The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate an embodiment of the invention, and, together with the general description given above and the detailed description given below, serve to explain the features of the invention.
Referring to
Referring to
The drive assembly 24 includes a servo assembly 26 drivingly coupled to the closing member 20 and a servo controller 28 electrically connected to the servo assembly 26, and a return spring 30 (FIG. 3). The return spring 30 biases the closing member 20 toward the port 22. Preferably, the servo assembly 26 includes an electric motor drivingly coupled to a gear train. The servo controller 28 generates a drive signal and sends it to the servo actuator to move the closing member 20 from the first position to the second position. Preferably, the servo controller 28 follows a closed-loop algorithm using an engine performance data input and a door position input. Alternatively, the servo controller 28 can follow an open-loop algorithm and additional inputs can be provided to the servo controller 28, such as transmission gear selection and vehicle inclination.
Comparing
When in the first position, as shown in
When in the second position, as shown in
During the intake cycle of the engine, an intake low pressure region LPI1 exists in the intake passage 12 that is less than the high pressure region HPE. The pressure differential between the high pressure region HPE in the exhaust passage 14 and the intake low pressure region LPI1 in the intake passage 12 forces exhaust gas into the intake passage by pushing the exhaust gas from the exhaust passage 14 through the open port 22 and into the intake passage 12.
The closing member 20 further includes an operative surface 38 that creates the high pressure region HPE. The extent to which of the operative surface 38 reaches into the exhaust gas stream controls the value of the high pressure region HPE and, thus, the pressure differential between the high pressure region HPE and the intake low pressure region LPI1 during the intake cycle of the engine. The geometry of the operative surface 38 is, preferably, chosen to provide an optimum value for the high pressure region HPE. The selected geometry must balance with the capacity of the drive assembly 24 and the effect the operative surface has on flow restriction in the exhaust passage 14. The drive assembly 24 should be of a configuration capable of generating sufficient force to move the closing member 20 between the first position and second position against the resistance created by the exhaust gas stream against the closing member 20 while simultaneously requiring a minimum packaging volume. The flow restriction should minimally affect back pressure exerted on the combustion chamber during the exhaust cycle and, thus, the power production of the engine 18.
The amount of exhaust gas that enters the intake passage 12 is proportional to the pressure differential between the high pressure region HPE and the intake low pressure region LPI1. The pressure value of the intake low pressure region LPI1 remains relatively steady over time. Thus, a change in the flow rate of exhaust gas in the intake passage 12 can be varied by varying the pressure value of the high pressure region HPE.
When the closing member 20 first opens, the closing member 20 reaches into a small amount of the exhaust gas stream and the high pressure region HPE has a value only slightly greater than that of the intake low pressure region LPI1. Accordingly, the pressure differential is small and the flow rate of exhaust gas through the port 20 and into the intake passage is correspondingly small. The pressure value of the high pressure region HPE, and thus the pressure difference and flow rate of exhaust gas passing through the port 22, increases as the closing member 20 reaches farther into the exhaust gas stream flowing in the exhaust passage 14. Therefore, closing member 20 opens fluid communication between the intake passage 12 and the exhaust passage 14 and the closing member 20 also meters the amount of exhaust gas passing into the intake passage 12.
Referring to
Referring to
The drive assembly 124 includes a servo assembly 126 drivingly coupled to the closing member 120 and a servo controller 128 electrically connected to the servo assembly 126, and a return spring 130 (FIG. 6). The return spring 130 biases the closing member 120 toward the port 122. Preferably, the servo assembly 126 includes an electric motor drivingly coupled to a gear train. The servo controller 128 generates a drive signal and sends it to the servo actuator 126 to move the closing member 120 from the first position to the second position. Preferably, the servo controller 28 follows a closed-loop algorithm using an engine performance data input and a door position input. Alternatively, the servo controller 128 can follow an open-loop algorithm and additional inputs can be provided to the servo controller 128, such as transmission gear selection and vehicle inclination.
Comparing
When in the first position, as shown in
When in the second position, as shown in
During the intake cycle of the engine, the exhaust passage 114 has a low pressure region LPE2 that is approximately equal to ambient atmospheric pressure and a vacuum pressure that is much less than of the ambient atmospheric pressure generated at the junction of the intake passage 112 and the combustion chamber (not shown) of the engine 118. The closing member 120 further includes an operative surface 138 that creates the intake low pressure region LPI2. The extent to which of the operative surface 138 reaches into the exhaust gas stream controls the value of the intake low pressure region LPI2 and, thus, the pressure differential between the exhaust low pressure region LPE2 and the intake low pressure region LPI1 during the intake cycle of the engine. The geometry of the operative surface 138 is, preferably, chosen to provide an optimum value for the intake low pressure region LPI2. The selected geometry must balance with the capacity of the drive assembly 124 and the effect the operative surface has on flow restriction in the intake passage 112. The drive assembly 124 should be of a configuration capable of generating sufficient force to move the closing member 120 between the first position and second position against the resistance created by the intake charge gas stream against the closing member 120 while simultaneously requiring a minimum packaging volume. The flow restriction should minimally affect the flow of intake charge gas to the combustion chamber during the intake cycle and, thus, the power production of the engine 118.
The pressure of the intake charge gas in the intake passage 112 is approximately equal to ambient atmospheric pressure when the closing member 120 is in the first position (FIG. 5). As the closing member 120 moves away from the port 122 and toward the second position (FIG. 6), the intake low pressure region LPI2 is created adjacent the port 122 and has a value slightly less than that of the ambient atmospheric pressure. As the closing member 120 moves farther into the intake charge stream toward the second position, the value of the intake low pressure region LPI2 approaches that of the vacuum pressure. The pressure differential between the intake low pressure region LPI2 in the intake passage 112 and the exhaust low pressure region LPE2 in the exhaust passage 114 forces exhaust gas into the intake passage 112 by drawing the exhaust gas from the exhaust passage 114 through the open port 122 and into the intake passage 112. The amount of exhaust gas that enters the intake passage 112 is proportional to the pressure differential between the intake low pressure region LPI2 and the exhaust low pressure region LPE2. The pressure value of the exhaust low pressure region LPE2 remains relatively steady over time. Thus, a change in the flow rate of exhaust gas in the intake passage 112 can be varied by varying the pressure value of the intake low pressure region LPI2.
The extent to which of the closing member 120 reaches into the exhaust gas stream controls the value of the intake low pressure region LPI2 and, thus, the pressure differential between the intake low pressure region LPI2 and the exhaust low pressure region LPE2 during the intake cycle of the engine. When the closing member 120 first opens, the closing member 120 reaches into a small amount of the intake charge gas stream and the intake low pressure region LPI2 has a value only slightly less than that of the exhaust low pressure region LPE2. Accordingly, the pressure differential is small and the flow rate of exhaust gas through the port 122 and into the intake passage 112 is correspondingly small. The pressure value of the intake low pressure region LPI2, and thus the pressure difference and flow rate of exhaust gas passing through the port 122, increases as the closing member 118 reaches farther into the intake charge gas stream flowing in the intake passage 112. Therefore, closing member 120 opens fluid communication between the intake passage 112 and the exhaust passage 114 and the closing member 120 also meters the amount of exhaust gas passing into the intake passage 112.
The mounting flange 202 includes a port 210 in fluid communication with the conduit portion 204. The port 210 is in fluid communication with the exhaust passage 14, 114 and the intake passage when the mounting flange 202 is mounted to the other of the intake passage 12, 112 and the exhaust passage 14, 114 as described above with reference to
The closing member 206 moves between a first position where the closing member 206 blocks fluid communication between the intake passage 12, 112 and the exhaust passage 14, 114 and a second position where the closing member 206 opens fluid communication between the intake passage 12, 112 and the exhaust passage 14, 114 and selectively meters the flow rate exhaust gas passing into the intake passage 12, 112. To better view the details of the valve assembly,
The closing member 206 includes a flapper door 214; a seal 216 on the flapper door, and a rotary shaft 218 pivotally coupling the flapper door 214 to the mounting flange 202. The flapper door 214 has a rectangular base 215 and a semicircular end 217. The rectangular base 215 of the flapper door 214 is fixed to the rotary shaft 218. The seal 216 matingly engages the valve seat 212 when the closing member 206 is in the first position to sealingly block the port 210 and close fluid communication between the intake passage 12, 112 and the exhaust passage 14, 114 (see FIGS. 2 and 5).
The mounting flange 202 includes a recess 220 directed toward the fluid stream of one of the intake passage 12, 112 and the exhaust passage 14, 114. The recess 220 is recessed from the inner wall of one of the intake passage 12 and the exhaust passage 14 and the closing member 206 is received in the recess 220 when the closing member 206 is in the first position (see FIGS. 2 and 5).
The conduit portion 204 includes a connecting flange 222 at the end spaced from the mounting flange 202. The connecting flange 222 is connectable to the other of the intake passage 12, 112 and the exhaust passage 14, 114. Preferably, the conduit portion 204 extends from the mounting flange 202 at an oblique angle.
Alternatively, the conduit portion 204 can extend from the mounting flange 202 at any angle or the conduit portion 204 can extend from the mounting flange 202 in a curved manner. It is possible to omit the conduit portion 204 as an integral component of the valve assembly 200 and provide a connecting flange directly on the mounting flange 202 on the side opposite to the face 220. A separate conduit can be secured to this alternate connecting flange. This can provide greater flexibility for packaging and assembling the EGR 10.
A drive housing 224 is attached to the mounting flange 202. The drive housing 224 contains the servo assembly (e.g., 26 of
As described with reference to
While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.
This application claims priority of copending provisional application(s) No. 60/297,111 filed on Jun. 8, 2001 which is hereby incorporated by reference.
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0 840 000 | May 1998 | EP |
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Number | Date | Country | |
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20020185116 A1 | Dec 2002 | US |
Number | Date | Country | |
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60297111 | Jun 2001 | US |