The present invention relates to apparatus and/or process for controlling an air fuel ratio for an internal combustion engine in accordance with an oxygen content sensed by an exhaust gas sensor disposed in an exhaust passage of an internal combustion engine, and to apparatus and/or process for detecting activation of an exhaust gas sensor.
A published Japanese patent application No. S58(1983)-193454 (≈DE 33 05 699 A1) shows an oxygen sensor which can be used as an exhaust gas sensor for an air fuel ratio control system for an internal combustion engine. This sensor is of a quasi reference electrode type which does not use the atmospheric air at a standard electrode. An oxygen sensor of this type includes a solid electrolyte film sandwiched between anode and cathode and an electric circuit for applying a bias voltage between the anode and cathode. The oxygen content is sensed by measuring a potential difference between both electrodes in the state in which the bias voltage is applied and an oxygen partial pressure is controlled between both electrodes.
When, however, the solid electrolyte film is in a non-active state and the impedance of the solid electrolyte film is high as in a cold start engine operation, for example, the application of the bias voltage produces a potential difference between the anode and cathode, and thereby tends to cause an erroneous judgment that the air fuel ratio is rich with respect to the stoichiometry, so that the rich/lean judgment of the air fuel ratio can be distorted.
Therefore, it is an object of the present invention to provide air fuel ratio control system, apparatus and/or process for improving the accuracy of the rich/lean judgment and the accuracy of the air fuel ratio control. It is another object of the present invention to provide exhaust gas sensor activation judging system, apparatus and/or process for detecting the activation of an exhaust gas sensor accurately.
According to one aspect of the present invention, an air fuel ratio control system comprises: an exhaust gas sensor disposed in an exhaust passage of an internal combustion engine and arranged to sense an oxygen concentration; an actuator arranged to perform an air fuel ratio control in accordance with the oxygen concentration sensed by the exhaust gas sensor; and a controller configured to judge that the exhaust gas sensor is in an active state, by monitoring a decrease of an output of the exhaust gas sensor from a level greater than a first predetermined value, to a level smaller than or equal to the predetermined first predetermined value, and to allow the air fuel ratio control when the exhaust gas sensor is judged to be in the active state.
According to another aspect of the invention, an air fuel ratio control process comprises: a first process element of performing an air fuel ratio control for an internal combustion engine in accordance with a sensed oxygen concentration of an exhaust of an internal combustion engine; a second process element of examining whether the exhaust gas sensor is in an active state or not, by monitoring a decrease of an output of the exhaust gas sensor from a level greater than a first predetermined value, to a level smaller than or equal to the first predetermined value; and a third process element of allowing the air fuel ratio control when the exhaust gas sensor is judged to be in the active state.
According to still another aspect of the present invention, an exhaust sensor activation judging apparatus for detecting an active state of an exhaust gas sensor to be disposed in an exhaust passage of an internal combustion engine, comprises: a controller configured to monitor a decrease of an exhaust gas sensor output voltage below a bias voltage applied to the exhaust gas sensor, to produce an active condition signal representing the active state of the exhaust gas sensor when the sensor output voltage is equal to or lower than a first voltage.
A temperature sensor or engine temperature sensor 11 senses an engine temperature or engine ambient temperature of engine 1, such as an engine coolant temperature, a lubricating oil temperature or ambient air temperature. A load sensor or engine load sensor 12 senses an engine load of engine 1 such as a throttle opening of engine 1. A speed sensor or engine speed sensor 13 senses an engine revolution speed of engine 1. These sensors are connected with control unit 10, and arranged to supply information on sensed engine operating conditions to control unit 10.
At a first step S1, control unit 10 reads information on operating conditions sensed by a sensor section. In this example, the sensor section includes temperature sensor 11, load sensor 12 and speed sensor 13. In accordance with the engine ambient temperature, engine load and engine speed sensed by sensors 11, 12 and 13, the control system determines a desired target air fuel ratio.
At a step S2 following S1, control unit 10 reads control values (as mentioned later) corresponding to the information obtained at S1, and makes a judgment as to activation of exhaust gas sensor 8 in accordance with the control values. In general, an output voltage VO2 of the exhaust gas sensor is approximately equal to a bias voltage without regard to the air fuel ratio when the exhaust gas sensor is a non-active state. With an increase of a sensing element's temperature, the output voltage VO2 approaches gradually to a rich side output (about 900 mV) and to a lean side output (100 mV), as shown by a downward outline arrow in
After the activation judgment of S2, control unit 10 proceeds to a next step S3. At S3, control unit 10 checks the result of the activation judgment of S2, and examines whether exhaust gas sensor 8 is in the active state and the execution of the air fuel ratio control is allowed. When exhaust gas sensor 8 is in the non-active state and the air-fuel ratio control is not allowed, then control unit 10 returns from S3 to S1. When exhaust gas sensor 8 is in the active state and the air-fuel ratio control is allowed, then control unit 10 proceeds to a step S4 to perform the air-fuel ratio control.
At S4, control unit 10 performs the rich/lean judgment of the air-fuel ratio in accordance with the output value of exhaust gas sensor 8, and performs the air-fuel ratio control to bring the actual air-fuel ratio to the target air-fuel ratio. After the operation of the air-fuel ratio control at S4, control unit 10 returns to S1.
The activation judgment process of a first practical example shown in the flowchart of
At S11 shown in
At S12, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to a first predetermined value (value 1). The first predetermined value (value 1) is greater than the second predetermined value (value 2) as shown in
At S15, control unit 10 increments (increases by one) the time counter CNT_RICHn (CNT_RICHn=CNT_RICHn−1+1). After S15, control unit 10 proceeds to S16.
At S16, control unit 10 examines whether the time counter CNT_RICHn is greater than or equal to a first time (time 1). In this example, the first time (time 1) is set to 10 (corresponding to 100 [ms]). When the time counter is smaller than the first time, control unit 10 terminates the process of
At S17, control unit 10 sets the activation (judgment) flag fLIGHTOFF to one to indicate that exhaust gas sensor 8 is in the active state. After S17, control unit 10 terminates the process of
As shown in
In the activation judgment process of
By checking the time duration of the sensor output voltage VO2 remaining in the preset active output range, the control system can avoid misjudgment due to instantaneous decrease of the sensor output voltage, and thereby improve the reliability of the activation judgment.
At S21 shown in
At S22, control unit 10 resets the activation flag (or activation judgment flag) fLIGHTOFF to zero. The activation flag (or activation judgment flag) fLIGHTOFF is a condition code set to one to indicate that exhaust gas sensor 8 is activated, as in the first practical example. After S22, control unit 10 terminates the process of
At S23, control unit 10 sets the activation (judgment) flag fLIGHTOFF to one to indicate that exhaust gas sensor 8 is in the active state. After S23, control unit 10 terminates the process of
Thus, the control system of the second practical example can detect the activation of exhaust gas sensor 8 by checking a variation of sensor output voltage VO2 from a level above the first predetermined value to a level below the first predetermined value, as shown in
At S31 shown in
At S32, control unit 10 resets the activation flag (or activation judgment flag) fLIGHTOFF to zero. Moreover, control unit 10 reset a time counter CNT_RICHn to zero, at S32. Time counter CNT_RICHn is a counter for measuring a time duration of an output within a active output range when exhaust gas sensor 8 is in the active state. After S32, control unit 10 terminates the process of
At S33, control unit 10 increments (increases by one) the time counter CNT_RICHn. After S33, control unit 10 proceeds to a step S34.
At S34, control unit 10 examines whether the time counter CNT_RICHn is greater than or equal to a predetermined first time (or first time interval)(time 1). In this example, the predetermined first time (interval) is equal to 10 (corresponding to 100 ms). When time counter CNT_RICHn is less than the predetermined first time (time 1), control unit 10 terminates the process of
At S35, control unit 10 sets the activation (judgment) flag fLIGHTOFF to one to indicate that exhaust gas sensor 8 is in the active state. After S35, control unit 10 terminates the process of
Thus, the control system of the third practical example can detect the activation of exhaust gas sensor 8 more accurately by checking a variation of sensor output voltage VO2 from the range above the first predetermined value to the range below the first predetermined value, and by further checking the time duration of the sensor output voltage VO2 remaining in the preset active output range, as shown in
At S41 shown in
At S42, control unit 10 resets the activation flag (or activation judgment flag) fLIGHTOFF to zero. After S42, control unit 10 terminates the process of
At S43, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to a second predetermined value (value 2). The second predetermined value (value 2) of the fourth practical example of
At S44, control unit 10 sets the activation (judgment) flag fLIGHTOFF to one to indicate that exhaust gas sensor 8 is in the active state. After S44, control unit 10 terminates the process of
At S51 shown in
At S52, control unit 10 resets each of activation flag (or activation judgment flag) fLIGHTOFF, an active output judgment flag fRICHOK and a lean output judgment flag fLEANOK to zero. The output judgment flag (or rich flag) fRICHOK is a condition code which is equal to one when the output voltage VO2 of exhaust gas sensor 8 is smaller than the first value, and which is equal to zero when output voltage VO2 of exhaust gas sensor 8 is equal to or greater than the first value. The output judgment flag fRICHOK is reset to zero at the time of an engine start. The lean output judgment flag (or lean flag) fLEANOK is a condition code which is equal to one when the output voltage VO2 of exhaust gas sensor 8 is smaller than a predetermined third value, and equal to zero when the output voltage VO2 of exhaust gas sensor 8 is equal to or greater than the third value. The lean output judgment flag fLEANOK is reset to zero at the time of an engine start. After S52, control unit 10 terminates the process of
At S53, control unit 10 sets the output judgment flag fRICHOK to one. After S53, control unit 10 proceeds to a step S54.
At S54, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to the third predetermined value (value 3). The third predetermined value (value 3) of the fifth practical example of
At S55, control unit 10 sets the lean output judgment flag fLEANOK to one. After S55, control unit 10 proceeds to S56.
At S56, control unit 10 examines whether the output judgment flag fRICHOK is equal to one or not. When output judgment flag fRICHOK is not equal to one, then control unit 10 terminates the process of
At S57, control unit 10 examines whether the lean output judgment flag fLEANOK is equal to one or not. When lean output judgment flag fLEANOK is not equal to one, then control unit 10 terminates the process of
At S58, control unit 10 sets the activation (judgment) flag fLIGHTOFF to one to indicate that exhaust gas sensor 8 is in the active state. After S58, control unit 10 terminates the process of
At S61 shown in
At S62, control unit 10 resets each of activation flag (or activation judgment flag) fLIGHTOFF, active output judgment flag fRICHOK and lean output judgment flag fLEANOK to zero. The active output judgment flag (or rich flag) fRICHOK is a condition code which is equal to one when the output voltage VO2 of exhaust gas sensor 8 is smaller than the first value, and which is equal to zero when output voltage VO2 of exhaust gas sensor 8 is equal to or greater than the first value. The active output judgment flag fRICHOK is reset to zero at the time of an engine start. The lean output judgment flag (or lean flag) fLEANOK is a condition code which is equal to one when the output voltage VO2 of exhaust gas sensor 8 is smaller than a predetermined third value, and equal to zero when the output voltage VO2 of exhaust gas sensor 8 is equal to or greater than the third value. The lean output judgment flag fLEANOK is reset to zero at the time of an engine start. After S62, control unit 10 terminates the process of
At S63, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to a second predetermined value (value 2). The second predetermined value (value 2) of the sixth practical example of
At S64, control unit 10 sets the output judgment flag fRICHOK to one. After S64, control unit 10 proceeds to S67.
At S65, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to the third predetermined value (value 3). The third predetermined value (value 3) of the sixth practical example of
At S66, control unit 10 sets the lean output judgment flag fLEANOK to one. After S66, control unit 10 proceeds to S67.
At S67, control unit 10 examines whether the active output judgment flag fRICHOK is equal to one or not. When the output judgment flag fRICHOK is not equal to one, then control unit 10 terminates the process of
At S68, control unit 10 examines whether the lean output judgment flag fLEANOK is equal to one or not. When lean output judgment flag fLEANOK is not equal to one, then control unit 10 terminates the process of
At S69, control unit 10 sets the activation (judgment) flag fLIGHTOFF to one to indicate that exhaust gas sensor 8 is in the active state. After S69, control unit 10 terminates the process of
At S71 shown in
At S72, control unit 10 resets each of activation flag (or activation judgment flag) fLIGHTOFF, active output judgment flag fRICHOK and lean output judgment flag fLEANOK to zero. The activation flag (or activation judgment flag) fLIGHTOFF is a condition code set to one to indicate that exhaust gas sensor 8 is activated, as in the first practical example. The active output judgment flag fRICHOK is a condition code which is set to one when the output voltage VO2 of exhaust gas sensor 8 continues to be within an active output range for a time equal to or longer than a predetermined duration (a predetermined first time (interval) time 1); which is set to zero when the output voltage VO2 of exhaust gas sensor 8 fails to continue to be within the active output range for a time equal to or longer than the predetermined duration (time 1); and which is reset to zero at the time of an engine start. The lean output judgment flag fLEANOK is a condition code which is set to one when the output voltage VO2 of exhaust gas sensor 8 continues to be within a lean side active range for a time equal to or longer than a predetermined duration (a predetermined second time, time 2); which is set to zero when the output voltage VO2 of exhaust gas sensor 8 fails to continue to be within the lean side active range for a time equal to or longer than the predetermined duration (time 2); and which is reset to zero at the time of an engine start. After S72, control unit 10 terminates the process of
At S73, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to a third predetermined value (value 3). The third predetermined value (value 3) of the seventh practical example of
At S74, control unit 10 increments (increases by one) a time counter CNT_RICHn for measuring a time duration of an active output within an active output range when exhaust gas sensor 8 is in the active state. After S74, control unit 10 proceeds to a step S75.
At S75, control unit 10 examines whether the time counter CNT_RICHn is greater than or equal to a predetermined first time (interval) (time 1). In this example, the predetermined first time is equal to 10 (corresponding to 100 ms). When rich time counter CNT_RICHn is smaller than the predetermined first time (time 1), control unit 10 proceeds from S75 to a step S80. When the time counter CNT_RICHn is greater than or equal to the predetermined first time (time 1), control unit 10 proceeds from S75 to a step S76. At S76, control unit 10 sets the active output judgment flag fRICHOK to one. After S76, control unit 10 proceeds to S80.
At S77, control unit 10 increments (increases by one) a lean time counter CNT_LEANn for measuring a duration of a lean side output within a lean active output range when exhaust gas sensor 8 is in the active state. After S77, control unit 10 proceeds to a step S78.
At S78, control unit 10 examines whether the lean time counter CNT_LEANn is greater than or equal to a predetermined second time (time 2). In this example, the predetermined second time (interval) is equal to 10 (corresponding to 100 ms). When lean time counter CNT_LEANn is smaller than the predetermined second time (time 2), control unit 10 proceeds from S78 to S80. When lean time counter CNT_LEANn is greater than or equal to the predetermined second time (time 2), control unit 10 proceeds from S78 to a step S79. At S79, control unit 10 sets the lean output judgment flag fLEANOK to one. After S79, control unit 10 proceeds to S80.
At S80, control unit 10 examines whether the active output judgment flag fRICHOK is equal to one or not. When the output judgment flag fRICHOK is not equal to one, then control unit 10 terminates the process of
At S81, control unit 10 examines whether the lean output judgment flag fLEANOK is equal to one or not. When lean output judgment flag fLEANOK is not equal to one, then control unit 10 terminates the process of
At S82, control unit 10 sets the activation (judgment) flag fLIGHTOFF to one to indicate that exhaust gas sensor 8 is in the active state. After S82, control unit 10 terminates the process of
The activation judgment process shown in the flowchart of
At S91 shown in
At S92, control unit 10 resets each of the activation flag (or activation judgment flag) fLIGHTOFF, the active (rich) output judgment flag fRICHOK and the lean output judgment flag fLEANOK to zero. The activation flag (or activation judgment flag) fLIGHTOFF is a condition code set to one to indicate that exhaust gas sensor 8 is activated, as in the first practical example. The active output judgment flag fRICHOK is a condition code which is set to one when the output voltage VO2 of exhaust gas sensor 8 continues to be within an active range for a time equal to or longer than a predetermined duration (a predetermined first time (interval) time 1); which is set to zero when the output voltage VO2 of exhaust gas sensor 8 fails to continue to be within the active range for a time equal to or longer than the predetermined duration (time 1); and which is reset to zero at the time of an engine start. The lean output judgment flag fLEANOK is a condition code which is set to one when the output voltage VO2 of exhaust gas sensor 8 continues to be within a lean side active range for a time equal to or longer than a predetermined duration (a predetermined second time, time 2); which is set to zero when the output voltage VO2 of exhaust gas sensor 8 fails to continue to be within the lean side active range for a time equal to or longer than the predetermined duration (time 2); and which is reset to zero at the time of an engine start. After S92, control unit 10 terminates the process of
At S93, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to a second predetermined value (value 2). The second predetermined value (value 2) of the eighth practical example of
At S94, control unit 10 increments (increases by one) an active output time counter CNT_RICHn for measuring a duration of an output within an active output range when exhaust gas sensor 8 is in the active state. After S94, control unit 10 proceeds to a step S95.
At S95, control unit 10 examines whether the time counter CNT_RICHn is greater than or equal to a predetermined first time (interval)(time 1). In this example, the predetermined first time is equal to 10 (corresponding to 100 ms). When time counter CNT_RICHn is smaller than the predetermined first time (time 1), control unit 10 proceeds from S25 to a step S101. When time counter CNT_RICHn is greater than or equal to the predetermined first time (time 1), control unit 10 proceeds from S95 to a step S96. At S96, control unit 10 sets the active output judgment flag fRICHOK to one. After S96, control unit 10 proceeds to S101.
At S97 reached from S93, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to a third predetermined value (value 3). The third predetermined value (value 3) of the eighth practical example of
At S98, control unit 10 increments (increases by one) a lean time counter CNT_LEANn for measuring a duration of a lean side output within a lean active output range when exhaust gas sensor 8 is in the active state. After S98, control unit 10 proceeds to a step S99.
At S99, control unit 10 examines whether the lean time counter CNT_LEANn is greater than or equal to a predetermined second time (time 2). In this example, the predetermined second time is equal to 10 (corresponding to 100 ms). When lean time counter CNT_LEANn is smaller than the predetermined second time (time 2), control unit 10 proceeds from S99 to S101. When lean time counter CNT_LEANn is greater than or equal to the predetermined second time (time 2), control unit 10 proceeds from S99 to a step S100. At S100, control unit 10 sets the lean output judgment flag fLEANOK to one. After S100, control unit 10 proceeds to a step S101.
At S101, control unit 10 examines whether the output judgment flag fRICHOK is equal to one or not. When output judgment flag fRICHOK is not equal to one, then control unit 10 terminates the process of
At S102, control unit 10 examines whether the lean output judgment flag fLEANOK is equal to one or not. When lean output judgment flag fLEANOK is not equal to one, then control unit 10 terminates the process of
At S103, control unit 10 sets the activation (judgment) flag fLIGHTOFF to one to indicate that exhaust gas sensor 8 is in the active state. After S103, control unit 10 terminates the process of
As explained above, by the activation judgment process of
The activation judgment process shown in the flowchart of
At S111 shown in
At S112, control unit 10 resets each of activation flag (or activation judgment flag) fLIGHTOFF, active output judgment flag fRICHOK and lean output judgment flag fLEANOK to zero. The activation flag (or activation judgment flag) fLIGHTOFF is a condition code set to one to indicate that exhaust gas sensor 8 is activated, as in the first practical example. The active output judgment flag fRICHOK is a condition code which is set to one when the output voltage VO2 of exhaust gas sensor 8 continues to be within an active output range for a time equal to or longer than a predetermined duration (a predetermined first time (interval), time 1); which is set to zero when the output voltage VO2 of exhaust gas sensor 8 fails to continue to be within the rich side active range for a time equal to or longer than the predetermined duration (time 1); and which is reset to zero at the time of an engine start. The lean output judgment flag fLEANOK is a condition code which is set to one when the output voltage VO2 of exhaust gas sensor 8 continues to be within a lean side active range for a time equal to or longer than a predetermined duration (a predetermined second time, time 2); which is set to zero when the output voltage VO2 of exhaust gas sensor 8 fails to continue to be within the lean side active range for a time equal to or longer than the predetermined duration (time 2); and which is reset to zero at the time of an engine start. After S112, control unit 10 terminates the process of
At S113, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to a second predetermined value (value 2). The second predetermined value (value 2) of the ninth practical example of
At S114, control unit 10 examines whether output voltage VO2 of exhaust gas sensor 8 is greater than or equal to a third predetermined value (value 3). The third predetermined value (value 3) of the ninth practical example of
At S115, control unit 10 increments (increases by one) an active time counter CNT_RICHn for measuring a duration of an active output within an active output range when exhaust gas sensor 8 is in the active state. After S115, control unit 10 proceeds to a step S116.
At S116, control unit 10 examines whether the active time counter CNT_RICHn is greater than or equal to a predetermined first time (interval)(time 1). In this example, the predetermined first time is equal to 10 (corresponding to 100 ms). When the active time counter CNT_RICHn is smaller than the predetermined first time (time 1), control unit 10 proceeds from S116 to a step S121. When the active time counter CNT_RICHn is greater than or equal to the predetermined first time (time 1), control unit 10 proceeds from S116 to a step S117. At S117, control unit 10 sets the active output judgment flag fRICHOK to one. After S117, control unit 10 proceeds to S121.
At S118, control unit 10 increments (increases by one) a lean time counter CNT_LEANn for measuring a duration of a lean side output within a lean active output range when exhaust gas sensor 8 is in the active state. After S118, control unit 10 proceeds to a step S119.
At S119, control unit 10 examines whether the lean time counter CNT_LEANn is greater than or equal to a predetermined second time (time 2). In this example, the predetermined second time is equal to 10 (corresponding to 100 ms). When lean time counter CNT_LEANn is smaller than the predetermined second time (time 2), control unit 10 proceeds from S119 to S121. When lean time counter CNT_LEANn is greater than or equal to the predetermined second time (time 2), control unit 10 proceeds from S119 to a step S120. At S120, control unit 10 sets the lean output judgment flag fLEANOK to one. After S120, control unit 10 proceeds to S121.
At S121, control unit 10 examines whether the active output judgment flag fRICHOK is equal to one or not. When the active output judgment flag fRICHOK is not equal to one, then control unit 10 terminates the process of
At S122, control unit 10 examines whether the lean output judgment flag fLEANOK is equal to one or not. When lean output judgment flag fLEANOK is not equal to one, then control unit 10 terminates the process of
At S123, control unit 10 sets the activation (judgment) flag fLIGHTOFF to one to indicate that exhaust gas sensor 8 is in the active state. After S123, control unit 10 terminates the process of
United States Patent Application Publication No. US 2003/0213692 A1 shows an oxygen sensor which can be employed in the present invention. The explanation and figures about the oxygen sensor are hereby incorporated by reference.
This application is based on a prior Japanese Patent Application No. 2004-271866 filed in Japan on Sep. 17, 2004, and a second prior Japanese Patent Application No. 2005-240112 filed in Japan on Aug. 22, 2005. The entire contents of these Japanese Patent Applications Nos. 2004-271866 and 2005-240112 are hereby incorporated by reference.
Although the invention has been described above by reference to certain embodiments of the invention, the invention is not limited to the embodiments described above. Modifications and variations of the embodiments described above will occur to those skilled in the art in light of the above teachings. The scope of the invention is defined with reference to the following claims.
Number | Date | Country | Kind |
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2004-271866 | Sep 2004 | JP | national |
2005-240112 | Aug 2005 | JP | national |
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Number | Date | Country | |
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20060070607 A1 | Apr 2006 | US |