This application claims the benefit of priority under 35 U.S.C. §119 of German Patent Application DE 10 2016 108 501.4, filed May 9, 2016, the entire contents of which are incorporated herein by reference.
The present invention pertains to an exhaust muffler for longitudinal installation in a vehicle, comprising a muffler housing elongated in the direction of a housing longitudinal axis with a housing jacket and with two front walls, which are arranged at spaced locations from one another in the direction of the longitudinal axis of the housing and define a muffler interior space with the housing jacket, wherein at least one inlet pipe leads into the muffler interior space and at least one outlet pipe leads out of the muffler interior space.
A muffler to be installed oriented with a housing longitudinal axis in a transverse direction of the vehicle is known from DE 10 2013 214 612 A1. Partitions are arranged in this, in the muffler interior space, and pipe sections pass through these partitions and thus make possible an acoustic connection and an exhaust gas flow connection between volume areas of the muffler interior space, which volume areas are separated from one another by these partitions. The partitions are shaped such that when a force acting in the longitudinal direction of the vehicle is introduced into the muffler, as it may occur, for example, in case of a rear impact of another vehicle, the muffler is deformable in the direction in which the force is introduced, i.e., essentially in the longitudinal direction of the vehicle.
An object of the present invention is to provide an exhaust muffler for longitudinal installation in a vehicle, in which a deformability of the exhaust muffler, which contributes to the dissipation of energy, is guaranteed especially when force is introduced in the longitudinal direction of the vehicle.
This object is accomplished according to the present invention by an exhaust muffler for longitudinal installation in a vehicle, comprising a muffler housing elongated in the direction of a housing longitudinal axis with a housing jacket and with two partitions, which are arranged at spaced locations from one another in the direction of the housing longitudinal axis and define a muffler interior space with the housing jacket, wherein at least one inlet pipe leads into the muffler interior space and at least one outlet pipe leads out of the muffler interior space, wherein at least one predetermined deformation area with at least one wall area not parallel to the housing longitudinal axis is provided at the housing jacket.
It is ensured by such a configuration of the housing jacket that this housing jacket extending in the vehicle, essentially in a longitudinal direction of the vehicle, is flexible and comparatively readily deformable in case of a high load in this direction. Energy can thus be absorbed in case of an impact due to deformation of the muffler and the risk of displacement of the entire muffler and of damage to other areas of the system in the process can be reduced.
The housing wall can be embodied as a wall that efficiently dissipates energy if the wall area has an arch-shaped, bead-shaped, wave-shaped or bellows-shaped configuration.
Based on the circumstance that exhaust gases are sent into the muffler via inlet pipes and out of the muffler via outlet pipes and these may also be involved in the transmission of forces in case of an impact, just as an intermediate pipe arranged in the interior of the muffler, it is proposed that at least one inlet pipe or/and at least one outlet pipe or/and at least one intermediate pipe have at least one predetermined deformation area, or/and that at least one inlet pipe or/and at least one outlet pipe or/and at least one intermediate pipe be curved or/and be arranged bent at an angle in relation to a housing longitudinal axis.
This can be embodied, for example, by at least one predetermined deformation area comprising a length area having a wave-shaped or bellows-shaped configuration or/and a length area provided with slots or/and a length area provided with an indentation or bulge or/and a length area provided with a flattened cross-sectional profile or/and a length area extending bent at an angle in relation to a housing longitudinal direction.
A deformation of a pipe, which can be brought about to dissipate energy, can be supported in an alternative type of embodiment by at least one inlet pipe or/and at least one outlet pipe or/and at least one intermediate pipe comprising two pipe sections displaceable in relation to one another.
Since the interior space of a muffler is divided, in general, into a plurality of chambers by one or more partitions and such partitions lead, in principle, to a reinforcement of the muffler housing, it is proposed that, to introduce better deformability in case of an impact, that at least one inlet pipe or/and at least one outlet pipe or/and at least one intermediate pipe, at least one partition provided in the muffler interior space pass through in the area of a pipe passage opening and that at least one, preferably slot-like (slot-shaped) weakened area be provided in a partition starting from at least one pipe passage opening, wherein a deformation strap may be provided, for example, by at least two weakened areas.
A further improved deformability in case of an impact can be achieved according to another aspect of the present invention by at least one inlet pipe or/and at least one outlet pipe or/and at least one intermediate pipe being provided with a cross-sectional profile flattened in a flattening direction at least in a length area extending essentially at right angles to the housing longitudinal axis.
Since the forces to be absorbed in the exhaust muffler also act, in general, in a longitudinal direction of the vehicle in case of an impact at the rear end of a vehicle, it is further proposed that a flattening direction correspond essentially to a direction in which the housing longitudinal axis extends, or/and that the flattened cross-sectional profile be a round cross-sectional profile, preferably an oval or elliptical cross-sectional profile.
In order to achieve a comparatively easy deformation and hence energy dissipation on introduction of a force even in the connection area in which the exhaust muffler is connected to a carrier structure of a vehicle, it is proposed that the exhaust muffler be supported or be able to be supported by means of at least one support member bent at an angle in relation to the housing longitudinal axis in relation to a carrier structure. Preferably at least one support member extends in this case starting from an axial end area of the muffler housing.
Increased deformation, especially of components in the interior of the muffler housing, can be achieved in case of introduction of a deforming force by at least one outlet pipe being led out of the muffler interior space in the area of a first axial end area of the muffler housing preferably through the front wall provided in the area of the first axial end area of the muffler housing and by the front wall provided in the area of a second axial end area of the muffler housing being arched in at least some areas in the direction of muffler interior space.
The muffler housing is basically reinforced in this second axial end area due to the bulging or arching out of this front wall, so that components acting on this front wall in case of introduction of a force are hindered in performing an axial motion to an increased extent in the interior of muffler housing and are thus more readily deformed.
The present invention pertains, furthermore, to a motor vehicle, comprising at least one exhaust muffler configured according to the present invention, wherein the exhaust muffler is preferably arranged in a rear end area of the motor vehicle with the housing longitudinal axis of the muffler housing oriented in a longitudinal direction of the vehicle.
The present invention will be described in detail below with reference to the attached figures. The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
In the drawings:
Referring to the drawings, a vehicle equipped with an exhaust gas routing system 10 is generally designated by 12 in
A force F, which will have an essential component extending in parallel to the longitudinal direction L of the vehicle, is, in general, introduced into the vehicle 12 or into the rear end 16 thereof in case of a rear impact of an obstacle 24, for example, another vehicle. Due to such a force F introduced into the rear end 16, there is a risk that the exhaust gas routing system 10, especially the exhaust mufflers 18 positioned in the rear end 16, will be displaced in the vehicle 12 and collide with other system areas of the vehicle 12, for example, with a tank 26. Configuration aspects will be described below, which ensure easier deformability of the exhaust mufflers 18 in the area in which said exhaust mufflers 18 are arranged, so that when a force F is introduced especially essentially in the direction of the longitudinal direction L of the vehicle, energy is absorbed in the exhaust mufflers 18 and the risk of said exhaust mufflers being excessively displaced in the vehicle 12 is reduced.
An inlet pipe 20 passes, for example, through the front wall 32 and into the muffler interior space 36. An outlet pipe 22 passes through the front wall 34 and out of the muffler interior space 36. The muffler interior space 36 may be divided by one or more partitions 38, 40 into a plurality of chambers 42, 44, 46. In the example being shown, the inlet pipe 20 passes through the partition 38 located closer to the front wall 32 and is thus open to a middle chamber of the three chambers 42, 44, 46 following one another in the direction of the housing longitudinal axis LG. An intermediate pipe 48 passes through the partition 40 and thus connects the middle chamber 44 to the chamber 46 towards which the outlet pipe 22 is open as well.
It should be noted that
It should be noted here that this predetermined deformation area 54 may also be provided in another form, for example, by a wave-shaped or bellows-shaped configuration of the length area 52; by the provision with slots, preferably oriented in the direction of the longitudinal extension of the exhaust pipe 50; by a lateral bulge or indentation; or by a generally flattened cross-sectional profile. Various such configurations contributing to the introduction of a predetermined deformation area 54 may also be provided combined with one another on an exhaust pipe 50. The shape of the exhaust pipe 50 provided in the predetermined deformation area 54 may be symmetrical in relation to the longitudinal axis of said exhaust pipe, but, as is shown in
It should be noted, in principle, that to support the deformability of the exhaust muffler 18, the exhaust pipes used in this preferably have a limited length, i.e., they do not essentially extend fully through the exhaust muffler, as a result of which an excessive reinforcement of the exhaust muffler due to excessively long exhaust pipes is avoided.
It should further be noted in connection with the above-described embodiment variants of exhaust pipes 50 that these are made, in general, just like the muffler housing 28, of a metallic material, especially sheet metal material, which allows, on the one hand, the mutual connection by welding, on the one hand, and, on the other hand, it allows a defined deformation of this mutual connection when corresponding loads occur.
Such predetermined deformation areas 64, 66, which cause, in principle, a weakening of the housing jacket 30, create the possibility of making possible a comparatively easy deformability of the housing jacket 30 and of the exhaust muffler 28 when a force F acting in the direction of the housing longitudinal axis G occurs, in order to dissipate energy and to prevent an excessive axial displacement of the exhaust muffler as a result.
It should be noted that, of course, only one such predetermined deformation area 64 or 66 can be provided on the housing jacket 30 or a plurality of predetermined deformation areas 64 and 66 of the same type may be provided as well. Due to such a predetermined deformation area 64, 66, the housing jacket 30 is provided locally with a wall area, which is not parallel to the housing longitudinal axis G, namely, with a wall area deformed in an arch-shaped manner in the example being shown, so that easy deformability of the housing jacket 30 is supported. Such a predetermined deformation area may, in principle, also be provided in another manner, for example, by a bead-shaped, wave-shaped or bellows-shaped configuration of the housing jacket in a respective predetermined deformation area. Such a predetermined deformation area extending over the circumferential area or over essential parts of the circumferential area of the housing jacket 30 may also extend over the areas in which housing shells of the housing 30 are connected to one another in a rebate area or a housing jacket 30 formed by winding a sheet metal band has a connection area extending circumferentially in a winding-shaped manner.
Another configuration contributing to the easier deformability of an exhaust muffler 18 is shown in
The exhaust pipe 50 of the exhaust muffler 18 shown in
Of course, a support member 74 bent at an angle in relation to the housing longitudinal axis G could also be provided, or as an alternative, in the axial end area 62 of the muffler housing 28. Such a support member 74 may now be connected, for example, to the housing jacket 30 or/and to the respective front wall 32, 34. Especially in case of a connection to the front wall 32, which has, for example, an essentially planar configuration, an axial load, transmitted through the support member 74, leads to a deformation of the front wall 32 and hence to an additional contribution to the energy dissipation.
It should be noted that in association with one or more such pipe passage openings 80, 82, it is also possible to provide a plurality of such weakened areas 84, 86 and 88, 90 and hence also a plurality of such deformation straps 92, 94, for example, on circumferential areas located mutually diametrically opposite each other. Such a configuration may also be provided in a partition which has only one pipe passage opening or more than two pipe passage openings. The weakened areas starting from a respective pipe passage opening may be open up to the respective pipe passage opening, but they may also extend, for example, at a short distance from the outer circumferential area of a passage opening starting essentially radially away from same. As was mentioned above, the weakened areas may be produced by cuts or slots made in the partition 78, but they may also be provided by impressions or other types of weakening the material.
It should finally be noted that various measures were described above, which support the easy deformability of the exhaust muffler and hence an efficient energy dissipation when a force oriented essentially in the direction of a longitudinal direction of the vehicle occurs in the rear end area of a vehicle in case of a longitudinally installed exhaust muffler. Each of the configuration aspects described in themselves above is especially advantageous in this connection. A variety of these aspects may, of course, be combined with one another as desired
While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
---|---|---|---|
10 2016 108 501.4 | May 2016 | DE | national |