The present disclosure generally relates to vehicle seating assemblies, and more particularly, to inflatable elements and exhaust rails for seating assemblies.
Many seats have integrated bladders to control adjustment features or enable massage features. Conventional bladders utilize three-way valves, which may enable the bladders to be inflated and deflated and also enable the ability to keep a pressure in the bladders. Two-way valves may be used to inflate the bladders, but do not allow the holding of pressure and may cause the bladder to deflate. As such, complex control of the bladders may not be realized with the use of two-way valves. Accordingly, new seating assemblies and valve control systems are desirable.
According to at least one aspect of the present disclosure, a vehicle seating assembly includes a seat base. A seatback is operably coupled to the seat base. A plurality of bladders is positioned within at least one of the seatbacks and the seat base. A valve module includes a common pressure rail and a common exhaust rail fluidly coupled with a plurality of valves and the plurality of bladders. An exhaust valve is positioned downstream of the plurality of valves on the common exhaust rail.
According to another aspect of the present disclosure, a seating assembly includes a seatback operably coupled to a seat base. A plurality of bladders is positioned within at least one of the seatbacks and the seat base. A fluid pump and a valve module includes a common exhaust rail in fluid communication with a plurality of valves and the plurality of bladders. A two-way exhaust valve is positioned downstream of the plurality of valves.
According to yet another aspect of the present disclosure, a seating assembly includes a seatback operably coupled to a seat base. A plurality of bladders are positioned within at least one of the seatbacks and the seat base. A fluid pump and a valve module includes an exhaust rail in fluid communication with a two-way valve and a bladder. An exhaust valve is positioned downstream of the two-way valve and the bladder.
These and other aspects, objects, and features of the present disclosure will be understood and appreciated by those skilled in the art upon studying the following specification, claims, and appended drawings.
The following is a description of the figures in the accompanying drawings. The figures are not necessarily to scale, and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
In the drawings:
Additional features and advantages of the invention will be set forth in the detailed description which follows and will be apparent to those skilled in the art from the description, or recognized by practicing the invention as described in the following description, together with the claims and appended drawings.
As used herein, the term “and/or,” when used in a list of two or more items, means that any one of the listed items can be employed by itself, or any combination of two or more of the listed items can be employed. For example, if a composition is described as containing components A, B, and/or C, the composition can contain A alone; B alone; C alone; A and B in combination; A and C in combination; B and C in combination; or A, B, and C in combination.
In this document, relational terms, such as first and second, top and bottom, and the like, are used solely to distinguish one entity or action from another entity or action, without necessarily requiring or implying any actual such relationship or order between such entities or actions.
For purposes of this disclosure, the term “coupled” (in all of its forms: couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature, or may be removable or releasable in nature, unless otherwise stated.
As used herein, the term “about” means that amounts, sizes, formulations, parameters, and other quantities and characteristics are not and need not be exact, but may be approximate and/or larger or smaller, as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art. When the term “about” is used in describing a value or an end-point of a range, the disclosure should be understood to include the specific value or end-point referred to. Whether or not a numerical value or end-point of a range in the specification recites “about,” the numerical value or end-point of a range is intended to include two embodiments: one modified by “about,” and one not modified by “about.” It will be further understood that the end-points of each of the ranges are significant both in relation to the other end-point, and independently of the other end-point.
The terms “substantial,” “substantially,” and variations thereof as used herein are intended to note that a described feature is equal or approximately equal to a value or description. For example, a “substantially planar” surface is intended to denote a surface that is planar or approximately planar. Moreover, “substantially” is intended to denote that two values are equal or approximately equal. In some embodiments, “substantially” may denote values within about 10% of each other, such as within about 5% of each other, or within about 2% of each other.
As used herein the terms “the,” “a,” or “an,” mean “at least one,” and should not be limited to “only one” unless explicitly indicated to the contrary. Thus, for example, reference to “a component” includes embodiments having two or more such components unless the context clearly indicates otherwise.
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Although shown and described in connection with a plurality of bladders 26, it will be understood that the seating assembly 14 may include a single bladder 26 or more than two bladders 26. For example, the seating assembly 14 may include upwards of 10, 20, 30, 40 or 50 bladders 26 positioned in and/or around the seating assembly 14. The bladders 26 may be positioned within the center portion 22A of the seatback 22, the upper portion 22C, lower portion 22D, the side bolsters 22B and/or anywhere in the seat base 18 of the seating assembly 14. For example, the seating assembly 14 may include bladders 26 in the bolsters and the center portions of both or one of the seat base 18 and seatback 22.
The bladders 26 may be discrete from one another or may be components of a larger array or pattern of bladders 26. For purposes of this disclosure, discrete may mean a standalone structure which is not a subpart of another structure. Further, although the bladders 26 may be discrete from one another, the bladders 26 may work in conjunction with one another. For example, an activation pattern of one of the bladders 26 may be mirrored and/or performed in a complementary manner by other bladders 26. For purposes of this disclosure, an array of bladders 26 may be an organized (e.g., a repeating structure) or a disorganized (e.g., non-repeating or random) plurality of bladders 26 configured to be operated together (e.g., simultaneously and/or sequentially).
According to various examples, the bladders 26 may be arranged in a substantially circular orientation, or array. It will be understood that the bladders 26 may take a variety of configurations such as oblong, triangular, square, rectangular and higher order polygons without departing from the teachings provided herein. In circular orientations of an array of bladders 26, at least one of the bladders 26 may have a substantially arc shape and/or is semi-circular. In arc shaped or semi-circular shaped examples of the bladders 26, the bladders 26 may have a first (e.g., inner) radius and a second (e.g., outer) radius with the outer radius being greater than the inner radius. The bladders 26 may be positioned next to one another, proximate one another, in contact and/or in an overlapping (
The bladders 26 are operable between inflated and deflated states. Each of the bladders 26 may be independently inflatable and/or two or more bladders 26 may be linked (e.g., through fluid coupling or through a controller) to inflate together. The bladders 26 may be composed of a polymeric and/or elastomeric liner 26A. The liner 26A may be fluid-tight such that fluids may not permeate across the liner 26A of the bladder 26. According to various examples, the liner 26A may be configured to expand, or stretch, when inflated such that the bladders 26 may increase in size in the inflated state relative the deflated state. The liner 26A of the bladder 26 defines a bladder cavity within which a fluid (e.g., gas and/or liquid) may be stored. Exemplary fluids which may transition the bladders 26 between the inflated and deflated states may include water, oil, air, gasses and/or other fluids which may enter and exit the bladders 26. It will be understood that the fluid entering and exiting the bladders 26 may be heated and/or cooled. The fluid may be moved in and out of the bladders 26 through use of the fluid pump 30, a compressor and/or a tank (e.g., a reservoir). A single pump 30 may be used for all of the bladders 26 or one or more of the bladders 26 may be coupled to separate pumps 30. Fluid pressure within the bladder cavity of the bladder 26 may inflate the bladder 26 to a predetermined size and provide bladder 26 with a predetermined, or designed, resiliency. In the inflated state, the bladders 26 may contact the trim component 60 and press against an occupant of the seating assembly 14. Increasing the fluid pressure within the bladders 26 may result in the bladder 26 pressing deeper into the occupant as well as being less resilient (i.e., give a harder feeling to the bladder 26). In the inflated state, the bladders 26 may aid in providing a desired support or design to the seating assembly 14. Further, coordinated inflation of the bladders 26 may aid in providing a massaging effect to an occupant of the seating assembly 14 as explained in greater detail below.
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The valve module 34 includes the common pressure rail 38, the exhaust rail 40, the plurality of valves 42, and the exhaust valve 46. The common pressure rail 38 is fluidly coupled with the pump 30 and configured to receive pressurized fluid therefrom. It will be understood that one or more reservoirs may be positioned between the pump 30 and the pressure rail 38. The common pressure rail 38 is further fluidly coupled with the exhaust valve 46, the plurality of valves 42 and the bladders 26. The common pressure rail 38 is configured to distribute fluid to the plurality of valves 42 and into the bladders 26. As such, the common pressure rail 38 may be known as a distribution rail or accumulator. The common pressure rail 38 may define a plurality of branches 38A. The common pressure rail 38 may have a uniform diameter (e.g., one or both on an internal and external diameter), or may have a diameter which varies across its length. Further, the valve module 34 may include one or more pressure sensors positioned along the length of the common pressure rail 38 to sample the fluid pressure and/or flow rate supplied to each of the bladders 26.
The plurality of valves 42 are positioned between the common pressure rail 38 and the bladders 26. As such, the plurality of valves 42 fluidly couple the common pressure rail 38 to the bladders 26. The plurality of valves 42 may be two-way valves and/or three-way valves. Two-way and three-way valves are valves configured to have two or three modes of operation. The modes of operation may include open (e.g., to allow fluid to flow through them), closed (e.g., to prevent fluid movement) or exhaust (e.g., to release the fluid into the exhaust rail 40 and/or into the ambient environment). The valve module 34 can consist of a combination of different valve types (e.g., two-way/three-way, etc.) which do not all need to be the same type. A schematic example of the plurality of valves 42 in the two-way valve example is depicted in
The seating assembly 14 may include one or more exhaust valves 46. For example, each of the bladders 26 may be coupled to a different exhaust valve 46. The exhaust valve 46 may be positioned inside of the valve module 34 (
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The vehicle 10 includes the controller 100 which may be in communication with one or more seat control panels 104. The seat control panel 104 may be configured to allow the occupant of the seating assembly 14 to control various conditions of the seating assembly 14. The controller 100 may include a memory 108 having a massage control routine 112 contained therein that is executed by a processor 116 of the controller 100. The controller 100 may provide electrical power to the pump 30 via a power source 120 located onboard the vehicle 10. The massage control routine 112 may be configured to control a variety of aspects of the seating assembly 14.
In a first example, the occupant of the seating assembly 14 may activate the massage control routine 112 in a rotational massage state. In such an example, the massage control routine 112 may activate the pump 30, the valves 42 and/or the exhaust valves 46 to sequentially inflate and deflate the bladders 26 in a rotational manner. As such, the plurality of bladders 26 is configured to inflate and deflate in a circular, or square direction. Sequential activation of the bladders 26 may mean that each bladder 26 is fully inflated and fully deflated prior to inflation of the next bladder 26. As such, the plurality of bladders 26 are configured to be inflated and deflated sequentially. Additionally or alternatively, the bladders 26 may be activated in a wave pattern (e.g.,
In a second example, the bladders 26 may provide a kneading and/or a knocking motion to the occupant. For example, quick inflation and deflation of the bladders 26 may provide a quick concussive force which an occupant of the seating assembly 14 may find pleasurable.
In a third example, the bladders 26 may be controlled to provide various aesthetic and functional properties to the seating assembly 14. For example, the control panel 104 may control the inflation and/or deflation of the bladders 26 to provide a particular appearance (e.g., a racing styling and/or a low profile styling) to the seating assembly 14. Additionally or alternatively, the control panel 104 may be used to control the adjustment of the seating assembly 14 based on the occupant of the seating assembly 14. For example, the bladders 26 may be inflated to adjust for differences in width, height, H-point and/or other physical attributes of the occupant to increase comfort and/or safety of the occupant in the seating assembly 14.
Use of the present disclosure may offer a variety of advantages. First, the presently disclosed bladders 26 and valve module 34 allow for the pleasurable massaging effect to occupants of the seating assembly 14. Second, use of the exhaust valves 46 allow for two-way examples of the valves 42 to be used as opposed to relatively more expensive and conventional three-way valves. In addition to a cost savings of using the two-way valves 42, the two-way valves 42 may be lighter than three-way valves which may lead to a decreased weight of the seating assembly 14. A lighter seating assembly 14 may increase the fuel economy of the vehicle 10. Third, as the bladders 26 may be used to adjust the fit of the occupant to the seating assembly 14, the bladders 26 and/or valve module 34 may be used to increase comfort and/or safety of the occupant within the seating assembly 14.
According to various embodiments, a vehicle seating assembly includes a seat base, a seatback operably coupled to the seat base, a plurality of bladders positioned within at least one of the seatback and the seat base, and a valve module including a common pressure rail and a common exhaust rail fluidly coupled with a plurality of valves and the plurality of bladders. An exhaust valve is positioned downstream of the plurality of valves on the common exhaust rail. Embodiments of the seating assembly can include any one or a combination of the following features:
Modifications of the disclosure will occur to those skilled in the art and to those who make or use the disclosure. Therefore, it is understood that the embodiments shown in the drawings and described above are merely for illustrative purposes and not intended to limit the scope of the disclosure, which is defined by the following claims, as interpreted according to the principles of patent law, including the doctrine of equivalents.