Patent Grant
9890952
Field of the Invention
The present invention relates to an exhaust structure for combustion apparatus and a construction method thereof.
Description of the Background Art
In markets, there are locations where an exhaust pipe (a B vent) already placed in a building cannot be removed from a point of view of maintaining appearance of buildings. At such a location, a combustion apparatus can be replaced by introducing a new exhaust tube (a flexible exhaust tube) into the exhaust pipe and an exhaust terminal (a rain cap) which have already been placed.
The technique related to an exhaust pipe of the combustion apparatus is disclosed, for example, in Japanese Patent Laying-Open No. 2000-18566, Japanese Patent Laying-Open No. 2008-82613, and the like. Also, a method for inserting an exhaust tube into an already-placed exhaust pipe is disclosed, for example, in Japanese Utility Model Publication No. 02-47343, Japanese Patent Laying-Open No. 2003-343790 and the like.
When a new exhaust tube is inserted into the already-placed exhaust pipe and exhaust terminal from inside the building, the end of the exhaust tube may come into contact with a ceiling wall of the already-placed exhaust terminal. In this case, the exhaust port of combustion gas in the exhaust tube is blocked by the ceiling wall of the exhaust terminal, which leads to a problem that combustion gas cannot be sufficiently emitted from the exhaust tube.
The present invention has been made in light of the above-described problems. An object of the present invention is to provide an exhaust structure for combustion apparatus capable of stably emitting combustion gas to the outside of the building without changing the external appearance of the building, and a construction method thereof.
An exhaust structure for combustion apparatus according to the present invention includes a combustion apparatus, an exhaust tube, an exhaust pipe, and an exhaust adapter. The exhaust tube includes one end portion and the other end portion and is connected at the one end portion to the combustion apparatus, of which inside is defined as an exhaust passage for combustion gas. The exhaust pipe has an outer diameter greater than that of the exhaust tube, and a part of the exhaust tube on a side of the other end portion is introduced into the exhaust pipe. The exhaust adapter is attached between an outer circumferential surface of the exhaust tube and an inner circumferential surface of the exhaust pipe. On a side close to the other end portion in the exhaust tube relative to the exhaust adapter, an exhaust passage hole is provided separately from an opening in the other end portion of the exhaust tube, has an opening area greater than a cross-sectional area of the exhaust passage, and is in communication with the exhaust passage.
According to the exhaust structure for combustion apparatus of the present invention, the exhaust passage hole is provided on the side close to the other end portion in the exhaust tube relative to the exhaust adapter and separately from the opening in the other end portion of the exhaust tube. Accordingly, even if the other end portion of the exhaust tube is blocked by a ceiling wall of the exhaust terminal, combustion gas can still be emitted to the outside of the building through the exhaust passage hole.
Furthermore, the exhaust passage hole has an opening area greater than the cross-sectional area of the exhaust passage inside the exhaust tube. Accordingly, exhaust resistance is not caused by the exhaust passage hole, so that combustion gas can be stably emitted to the outside of the building through the exhaust passage hole.
In the above-described exhaust structure for combustion apparatus, the exhaust passage hole is a through hole portion provided in the exhaust tube.
According to such a simple configuration in which a through hole is provided in the exhaust tube in this way, combustion gas can be stably emitted to the outside of the building.
In the above-described exhaust structure for combustion apparatus, the through hole portion includes a plurality of through holes provided in the exhaust tube so as to be spaced apart from each other.
By providing the through hole portion consisting of a plurality of separate through holes in this way, the strength of the exhaust tube required for introduction into the exhaust pipe can be readily ensured. Furthermore, by providing the through hole portion consisting of a plurality of separate through holes, emission of combustion gas from the exhaust tube can be readily controlled.
In the above-described exhaust structure for combustion apparatus, a space formation member attached to the other end portion of the exhaust tube is further provided. The exhaust passage hole is provided in the space formation member.
In this way, the space formation member is provided separately from the exhaust tube and the exhaust passage hole is provided in this space formation member, thereby improving the flexibility of each of the shape and the arrangement position of the exhaust passage hole. Therefore, it becomes possible to achieve a structure that is more suitable for emission of combustion gas.
In the above-described exhaust structure for combustion apparatus, the space formation member includes an exhaust tube support portion supported by the exhaust tube, and a frame portion formed in a shape of an arch-shaped plate and supported by the exhaust tube support portion. The exhaust passage hole is surrounded by the frame portion and the exhaust tube support portion.
By using such a frame portion formed in the shape of an arch-shaped plate, the top portion of the arch can be brought into contact with the ceiling wall of the exhaust terminal while combustion gas can be emitted through the exhaust passage hole surrounded by the frame portion and the exhaust tube support portion.
In the above-described exhaust structure for combustion apparatus, the space formation member has an exhaust tube support portion supported by the exhaust tube and a protruding portion protruding from the exhaust tube support portion to a side opposite to the exhaust tube. The exhaust passage hole is provided in the protruding portion.
By using such a protruding portion, the top portion of this protruding portion can be brought into contact with the ceiling wall of the exhaust terminal while combustion gas can be emitted through the exhaust passage hole.
In the above-described exhaust structure for combustion apparatus, the protruding portion includes a reduced diameter portion, a flange portion extending radially outward from the reduced diameter portion, and a curved portion curved in a convex shape toward a side opposite to the reduced diameter portion relative to the flange portion. The exhaust passage hole is provided in one or more selected from a group consisting of the reduced diameter portion, the flange portion and the curved portion.
Since the curved portion of the space formation member is curved in a convex shape in this way, the contact resistance caused between the curved portion and the inner circumferential surface of the exhaust pipe can be reduced when the other end portion of the exhaust tube having this space formation member attached thereto is inserted into the exhaust pipe. Consequently, the exhaust tube having the space formation member attached thereto can be smoothly inserted into the exhaust pipe.
In the above-described exhaust structure for combustion apparatus, the exhaust passage hole is provided at a position where the exhaust passage hole cannot be seen when the protruding portion is viewed from a side of the protruding portion toward a side of the exhaust tube support portion.
Accordingly, when the other end portion of the exhaust tube having this space formation member attached thereto is inserted into the exhaust pipe, foreign substances are less likely to come into the exhaust tube through the exhaust passage hole of the space formation member.
In the above-described exhaust structure for combustion apparatus, the protruding portion includes a cylindrical portion extending from the exhaust tube support portion and a tip end portion formed at a tip end of the cylindrical portion. The exhaust passage hole is provided in at least one of the cylindrical portion and the tip end portion.
The space formation member has the cylindrical portion and the tip end portion in this way. Accordingly, the other end portion of the exhaust tube having this space formation member attached thereto is inserted into the exhaust pipe, so that the exhaust tube can be inserted into the exhaust pipe in a highly straight manner.
In the above-described exhaust structure for combustion apparatus, the exhaust passage hole is a hole provided by opening a cut portion in the exhaust tube by compressing the exhaust tube, the cut portion being formed by cutting the exhaust tube from the outer circumferential surface to an inner circumferential surface.
This cut portion is a hole that is closed before the other end portion of the exhaust tube comes into contact with the ceiling wall of the exhaust terminal, and opened when the other end portion comes into contact with the ceiling wall to thereby exert compression force on the exhaust tube. Accordingly, when the exhaust tube is inserted into the exhaust pipe, the cut portion is closed, so that foreign substances can be prevented from coming into the exhaust tube through this cut portion. Furthermore, after insertion of the exhaust tube into the exhaust pipe is completed, the cut portion is opened by compression force, so that combustion gas can be emitted from the exhaust tube.
A construction method of an exhaust structure for combustion apparatus according to the present invention provides a method of constructing an exhaust structure for combustion apparatus, by which an exhaust tube is inserted into an exhaust pipe extending from inside to outside of a building. An exhaust terminal is provided at a tip end portion of the exhaust pipe on the outside. The construction method includes the following steps.
An exhaust passage hole is provided in the exhaust tube having one end portion and the other end portion so as to be located on a side of the other end portion separately from an opening in the other end portion of the exhaust tube. The exhaust passage hole has an opening area greater than a cross-sectional area of an exhaust passage and is in communication with an inner passage of the exhaust tube. The exhaust tube is inserted into the exhaust pipe until a part of the exhaust tube on the side of the other end portion provided with the exhaust passage hole comes into contact with a ceiling wall of the exhaust terminal. The one end portion of the exhaust tube is connected to the combustion apparatus.
According to the construction method of an exhaust structure for combustion apparatus of the present invention, the exhaust tube only has to be inserted into the exhaust pipe from the inside of the building, and connected to the combustion apparatus inside the building. Accordingly, a contractor does not have to climb on to the roof of the building to remove the exhaust terminal from the exhaust pipe, so that the working performance for construction is significantly improved.
Furthermore, the exhaust passage hole is provided, separately from the opening in the other end portion of the exhaust tube, on the side close to the other end portion in the exhaust tube relative to the exhaust adapter. Accordingly, even if the other end portion of the exhaust tube is blocked by the ceiling wall of the exhaust terminal, combustion gas can be emitted to the outside of the building through the exhaust passage hole.
Furthermore, the exhaust passage hole has an opening area greater than the cross-sectional area of the exhaust passage inside the exhaust tube. Accordingly, exhaust resistance is not caused by the exhaust passage hole, so that combustion gas can be stably emitted to the outside of the building through the exhaust passage hole.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
The embodiments of the present invention will be hereinafter described with reference to the accompanying drawings.
An exhaust structure for combustion apparatus in the present embodiment will be first described with reference to
Referring to
Combustion apparatus 50 is placed inside building 200. This combustion apparatus 50 serves as a water heater that heats water, for example, with combustion gas, and may be a heating apparatus or the like that warms up the inside of the building with combustion gas. Furthermore, in the case where a water heater is used as combustion apparatus 50, this water heater may be, for example, a water heater of a latent heat recovery type adapted to an exhaust suction and combustion system.
Exhaust tube 20 includes one end portion 20a and the other end portion 20b. One end portion 20a of exhaust tube 20 is connected to combustion apparatus 50 and the other end portion 20b of exhaust tube 20 extends to the outside of the building. The inside of exhaust tube 20 is defined as an exhaust path for the combustion gas exhausted from combustion apparatus 50. Thus, the combustion gas produced in combustion apparatus 50 can be guided to the outside through exhaust tube 20. Although exhaust tube 20 is implemented as a flexible pipe such as an accordion pipe, it may be a spiral pipe.
Exhaust pipe 30 is attached to building 200 so as to extend from the inside to the outside, for example, through a roof 110 of building 200. Exhaust pipe 30 may extend from the inside to the outside through a wall. Exhaust pipe 30 has an outer diameter greater than that of exhaust tube 20. Into this exhaust pipe 30, a part of exhaust tube 20 on the other end portion 20b side is introduced.
Exhaust terminal 40 is attached to a tip end of exhaust pipe 30 on the outside of the building. This exhaust terminal 40 has a ceiling wall 40b, a bottom wall 40c, a circumferential wall 40d, and a connection pipe portion 40e (
Connection pipe portion 40e of exhaust terminal 40 is connected to exhaust pipe 30. This connection pipe portion 40e may be an outer cover attached on an outer circumferential side of exhaust pipe 30 or an inner cover attached on an inner circumferential side of exhaust pipe 30. Exhaust terminal 40 is made, for example, of such a material as aluminum or stainless steel.
Exhaust adapter 3 serves to fix exhaust tube 20 to exhaust pipe 30. This exhaust adapter 3 is fitted to an outer circumferential surface of exhaust tube 20 and fitted to an inner circumferential surface of exhaust pipe 30. Exhaust adapter 3 has an inner circumferential surface pressing the outer circumferential surface of exhaust tube 20 while it is fitted to the outer circumferential surface of exhaust tube 20, and has an outer circumferential surface pressing the inner circumferential surface of exhaust pipe 30 while it is fitted to the inner circumferential surface of exhaust pipe 30.
Thus, the inner circumferential surface of exhaust adapter 3 is in intimate contact with the outer circumferential surface of exhaust tube 20 while the outer circumferential surface of exhaust adapter 3 is in intimate contact with the inner circumferential surface of exhaust pipe 30. Therefore, exhaust tube 20 can firmly be fixed to exhaust pipe 30 with exhaust adapter 3, and exhaust adapter 3 can prevent leakage of the combustion gas or drainage water from between exhaust tube 20 and exhaust pipe 30 and hence backflow thereof into the inside of building.
Exhaust tube 20 has an exhaust passage hole 1a on the side close to the other end portion 20b relative to the position at which exhaust adapter 3 is attached to exhaust tube 20. This exhaust passage hole 1a is provided separately from an opening 20b1 provided in the other end portion 20b of exhaust tube 20, has an opening area greater than the cross-sectional area of the exhaust passage inside exhaust tube 20, and is in communication with the exhaust passage. In this case, the cross-sectional area of the exhaust passage of exhaust tube 20 means an area of the internal space of exhaust tube 20 in the state where exhaust tube 20 is vertically cut in the direction in which exhaust tube 20 extends.
Exhaust passage hole 1a is, for example, a through hole portion 1a formed in the outer circumferential surface of exhaust tube 20. This through hole portion 1a includes a plurality of through holes 1a1 that are provided at a distance from each other in the outer circumferential surface of exhaust tube 20. A plurality of (for example, eight) through holes 1a1 are arranged along the circumferential direction of exhaust tube 20 while a plurality of (for example, three) through holes 1a1 are arranged along the direction in which exhaust tube 20 extends. The plurality of through holes 1a1 may be arranged at regular intervals (every 45°) along the circumferential direction of exhaust tube 20 or may be arranged at regular intervals along the direction in which exhaust tube 20 extends. The total sum of the opening areas of the plurality of through holes 1a1 is greater than the cross-sectional area of the exhaust passage inside exhaust tube 20.
It is to be noted that the number of through holes 1a1 arranged in the circumferential direction and in the direction in which exhaust tube 20 extend is not limited to the above. Although each of the plurality of through holes 1a1 is implemented as a through hole in a shape, for example, of a circle (a perfect circle, an oval shape, or an elliptical shape), the shape is not limited as such and the through hole may be implemented as a through hole in a polygonal shape such as a triangular shape and a rectangular shape, or a through hole in any shape.
Exhaust tube 20 is provided with a drainage water recovering hole 2 at the height level between exhaust adapter 3 and an upper end 30a of exhaust pipe 30. The drainage water accumulated in a space above exhaust adapter 3 and between the outer circumferential surface of exhaust tube 20 and the inner circumferential surface of exhaust pipe 30 can be recovered in exhaust tube 20 through this drainage water recovering hole 2. The number of drainage water recovering holes 2 provided in exhaust tube 20 may be more than one. For example, three drainage water recovering holes 2 may be arranged at regular intervals (every 120°) in the circumferential direction of exhaust tube 20.
Combustion apparatus 50 used in exhaust structure for combustion apparatus 100 set forth above may be a water heater of a latent heat recovery type, for example, adapted to an exhaust suction and combustion system, as described above. The configuration of water heater 50 of the latent heat recovery type adapted to the exhaust suction and combustion system will be described below with reference to
Referring to
Burner 51 serves to produce a combustion gas by burning a fuel gas. A gas supply pipe 62 is connected to burner 51. This gas supply pipe 62 serves to supply a fuel gas to burner 51. A gas valve (not shown) implemented, for example, by an electromagnetic valve is attached to this gas supply pipe 62.
A spark plug 51a is arranged above burner 51. This spark plug 51a serves to ignite an air fuel mixture injected from burner 51 to thereby produce a flame, by generating sparks between the plug and a target (not shown) provided in burner 51 by activating an ignition device (an igniter). Burner 51 generates a quantity of heat by burning a fuel gas supplied from gas supply pipe 62 (which is called a combustion operation).
Primary heat exchanger 52 is a heat exchanger of a sensible heat recovery type. This primary heat exchanger 52 mainly has a plurality of plate-shaped fins 52b, a heat conduction pipe 52a penetrating the plurality of plate-shaped fins 52b, and a case 52c accommodating fins 52b and heat conduction pipe 52a. Primary heat exchanger 52 exchanges heat with the combustion gas generated by burner 51, and specifically, it serves to heat water which flows through heat conduction pipe 52a of primary heat exchanger 52 with the quantity of heat generated as a result of the combustion operation of burner 51.
Secondary heat exchanger 53 is a heat exchanger of a latent heat recovery type. This secondary heat exchanger 53 is located downstream of primary heat exchanger 52 in a flow of the combustion gas and connected in series with primary heat exchanger 52. Since water heater 50 according to the present embodiment thus has secondary heat exchanger 53 of a latent heat recovery type, it is water heater 50 of the latent heat recovery type.
Secondary heat exchanger 53 mainly has a drainage water discharge port 53a, a heat conduction pipe 53b, a sidewall 53c, a bottom wall 53d, and an upper wall 53g. Heat conduction pipe 53b is layered as it is spirally wound. Sidewall 53c, bottom wall 53d, and upper wall 53g are arranged to surround heat conduction pipe 53b.
In secondary heat exchanger 53, water which flows through heat conduction pipe 53b is pre-heated (heated) through heat exchange with the combustion gas of which heat has been exchanged in primary heat exchanger 52. As a temperature of the combustion gas is lowered to approximately 60° C. through this process, moisture contained in the combustion gas is condensed so that latent heat can be obtained. In addition, latent heat is recovered in secondary heat exchanger 53 and moisture contained in the combustion gas is condensed, whereby drainage water is produced.
Bottom wall 53d serves as a partition between primary heat exchanger 52 and secondary heat exchanger 53, and it also serves as an upper wall of primary heat exchanger 52. This bottom wall 53d is provided with an opening portion 53e, and this opening portion 53e allows communication between a space where heat conduction pipe 52a of primary heat exchanger 52 is arranged and a space where heat conduction pipe 53b of secondary heat exchanger 53 is arranged. As shown with hollow arrows in
Upper wall 53g is provided with an opening portion 53h, and this opening portion 53h allows communication between the space where heat conduction pipe 53b of secondary heat exchanger 53 is arranged and an internal space in exhaust box 54. As shown with hollow arrows in
Drainage water discharge port 53a is provided in sidewall 53c or bottom wall 53d. This drainage water discharge port 53a opens at the lowest position in the space surrounded by side wall 53c, bottom wall 53d and upper wall 53g (at the lowermost position in the vertical direction in the state of placement of the water heater), which is lower than the lowermost portion of heat conduction pipe 53b. Thus, drainage water produced in secondary heat exchanger 53 can be guided to drainage water discharge port 53a along bottom wall 53d and sidewall 53c as shown with a black arrow in
Exhaust box 54 forms a path for a flow of the combustion gas between secondary heat exchanger 53 and fan 55. This exhaust box 54 can guide the combustion gas of which heat has been exchanged in secondary heat exchanger 53 to fan 55. Exhaust box 54 is attached to secondary heat exchanger 53 and located downstream of secondary heat exchanger 53 in the flow of the combustion gas.
Exhaust box 54 mainly has a box main body 54a and a fan connection portion 54b. An internal space in box main body 54a communicates through opening portion 53h in secondary heat exchanger 53 with the internal space where heat conduction pipe 53b of secondary heat exchanger 53 is arranged. Fan connection portion 54b is provided so as to protrude from an upper portion of box main body 54a. This fan connection portion 54b has, for example, a cylindrical shape, and an internal space 54ba thereof communicates with the internal space in box main body 54a.
Fan 55 serves to emit the combustion gas (of which heat has been exchanged in secondary heat exchanger 53) which has passed through secondary heat exchanger 53 to the outside of water heater 50 by suctioning the combustion gas. This fan 55 is located downstream of exhaust box 54 and secondary heat exchanger 53 in the flow of the combustion gas. Namely, in water heater 50, burner 51, primary heat exchanger 52, secondary heat exchanger 53, exhaust box 54, and fan 55 are arranged in this order from upstream to downstream in the flow of the combustion gas produced in burner 51. Since the combustion gas is suctioned and exhausted by means of fan 55 as above in this arrangement, water heater 50 in the present embodiment is a water heater adapted to an exhaust suction and combustion system.
Fan 55 mainly has an impeller 55a, a fan case 55b, a drive source 55c, and a rotation shaft 55d. Fan case 55b is attached to fan connection portion 54b of exhaust box 54 such that an internal space in fan case 55b and the internal space in fan connection portion 54b communicate with each other. Thus, as shown with hollow arrows in
Impeller 55a is arranged in fan case 55b. This impeller 55a is connected to drive source 55c with rotation shaft 55d interposed therebetween. Thus, impeller 55a is provided with drive force from drive source 55c and can rotate around rotation shaft 55d. With rotation of impeller 55a, the combustion gas in exhaust box 54 can be suctioned from the inner circumferential side of impeller 55a and can be emitted toward the outer circumferential side of impeller 55a.
Connection pipe 56 is connected to a region within fan case 55b, on the outer circumferential side of a region where impeller 55a is arranged. Therefore, the combustion gas emitted to the outer circumferential side of impeller 55a by impeller 55a of fan 55 can be emitted into exhaust tube 20 through connection pipe 56.
The combustion gas produced by burner 51 as above is suctioned by fan 55 with rotation of impeller 55a above, so that the combustion gas can reach fan 55 after passage through primary heat exchanger 52, secondary heat exchanger 53, and exhaust box 54 in this order as shown with the hollow arrows in the figure and can be exhausted to the outside of water heater 50.
Drainage water tank 57 serves to store drainage water produced in secondary heat exchanger 53. This drainage water tank 57 is connected to secondary heat exchanger 53 through pipe 61. Pipe 61 is connected to drainage water discharge port 53a of secondary heat exchanger 53. Thus, the drainage water produced in secondary heat exchanger 53 can be discharged to drainage water tank 57. Pipe 66 extending to the outside of water heater 50 is connected to drainage water tank 57. The drainage water stored in drainage water tank 57 can be discharged to the outside of water heater 50 through this pipe 66.
This drainage water tank 57 has a water seal structure. Namely, drainage water tank 57 has such a structure that, as a prescribed amount of drainage water is stored in drainage water tank 57, the stored drainage water cannot allow air to pass through drainage water tank 57. With such a water seal structure of drainage water tank 57, entry of air outside water heater 50 (outside air) into water heater 50 (secondary heat exchanger 53) through drainage water tank 57 via pipe 66 can be prevented.
Water supply pipe 63 is connected to one end of heat conduction pipe 53b of secondary heat exchanger 53 and hot water delivery pipe 64 is connected to one end of heat conduction pipe 52a of primary heat exchanger 52. The other end of heat conduction pipe 52a of primary heat exchanger 52 and the other end of heat conduction pipe 53b of secondary heat exchanger 53 are connected to each other through connection pipe 65. Each of gas supply pipe 62, water supply pipe 63, and hot water delivery pipe 64 mentioned above leads to the outside, for example, in a top portion of water heater 50. Burner 51, primary heat exchanger 52, secondary heat exchanger 53, exhaust box 54, fan 55, drainage water tank 57, and the like are arranged in housing 58.
Then, the method of constructing the exhaust structure for combustion apparatus according to the present embodiment will be hereinafter described with reference to
Referring to
Furthermore, on the side close to one end portion 20a in exhaust tube 20 relative to drainage water recovering hole 2, exhaust adapter 3 is fitted on the outer circumferential surface of exhaust tube 20. Exhaust adapter 3 is fitted on the outer circumferential surface of exhaust tube 20 such that the inner circumferential surface of exhaust adapter 3 presses the outer circumferential surface of exhaust tube 20.
Referring to
Referring to
Then, the functions and effects of the present embodiment will be described with reference to
According to the present embodiment, as shown in
Furthermore, through hole portion 1a as an exhaust passage hole has an opening area greater than the cross-sectional area of the exhaust passage inside exhaust tube 20. Accordingly, exhaust resistance against the combustion gas is not caused by through hole portion 1a, so that combustion gas can be stably emitted to the outside of the building via through hole portion 1a.
Furthermore, since exhaust passage hole 1a is formed by through hole portion 1a provided in the outer circumferential surface of exhaust tube 20, combustion gas can be stably emitted to the outside of the building in such a simple configuration of providing through hole portion 1a. Furthermore, since through hole portion 1a includes a plurality of through holes 1a1 that are provided at a distance from each other in the outer circumferential surface of exhaust tube 20, the strength of exhaust tube 20 required for insertion into exhaust pipe 30 can be readily ensured. Furthermore, by providing through hole portion 1a consisting of a plurality of separate through holes 1a1, emission of combustion gas from exhaust tube 20 can be readily controlled.
Then, the configuration of the exhaust structure for combustion apparatus in the second embodiment will be hereinafter described with reference to
Referring to
In the present embodiment, two frame portions 1c are connected to exhaust tube support portion 1b. Two frame portions 1c are arranged so as to be orthogonal to each other in a plan view as shown in
Exhaust passage hole 1a is provided in space formation member 1 and provided with a plurality of openings 1a1. Each of the plurality of openings 1a1 is provided so as to be surrounded by frame portion 1c and exhaust tube support portion 1b. As shown in
Referring to
Since the configuration of exhaust structure for combustion apparatus 100 in the present embodiment other than those described above is almost the same as the configuration of the first embodiment, the same components are designated by the same reference characters, and the description thereof will not be repeated.
In the present embodiment, space formation member 1 is provided separately from exhaust tube 20 and exhaust passage hole 1a is provided in this space formation member 1, thereby improving the flexibility of each of the shape and the arrangement position of exhaust passage hole 1a. Therefore, it becomes possible to achieve a structure that is more suitable for emission of combustion gas.
Furthermore, since the space formation member includes a frame portion formed in the shape of an arch-shaped plate, the top portion of this arch can be brought into contact with ceiling wall 40b of exhaust terminal 40 as shown in
Also, according to the present embodiment, the total sum of the opening areas of openings 1a1 included in exhaust passage hole 1a is greater than the cross-sectional area of the exhaust passage inside exhaust tube 20 as in the first embodiment. Accordingly, exhaust resistance against combustion gas is not caused by exhaust passage hole 1a consisting of the plurality of openings 1a1, so that combustion gas can be stably emitted to the outside of the building through the plurality of openings 1a1.
Then, the configuration of the exhaust structure for combustion apparatus in the third embodiment will be hereinafter described with reference to
Referring to
Exhaust tube support portion 1d is provided at its end with an engaging portion 1d1 protruding to the outer circumferential side. By hooking this engaging portion 1d1 on the inner circumferential surface of exhaust tube 20, exhaust tube support portion 1d is supported by the inner circumferential surface of exhaust tube 20.
Protruding portion 1e, 1f has a flange portion 1e and a curved portion 1f. Flange portion 1e is connected to exhaust tube support portion 1d and extends radially outward. Curved portion 1f is connected to the outer circumferential edge of flange portion 1e, and has a convex shape curved toward the side opposite to exhaust tube support portion 1d relative to flange portion 1e.
As shown in
Furthermore, as shown in
Also as shown in
By forming bent portion 1f1 in this way, only bent portion 1f1 can be seen but the exhaust passage of exhaust tube 20 cannot be seen through opening 1a1 when curved portion 1f is viewed from the curved portion 1f side toward the exhaust tube support portion 1d side as indicated by an arrow B shown in
Since the configuration of exhaust structure for combustion apparatus 100 in the present embodiment other than those described above is almost the same as the configuration of the first embodiment, the same components are designated by the same reference characters, and the description thereof will not be repeated.
In the present embodiment, space formation member 1 has protruding portion 1e, 1f (alternatively, protruding portion 1e, 1f, 1g) provided with exhaust passage hole 1a. Accordingly, the top portion of protruding portion 1e, 1f (alternatively, protruding portion 1e, 1f, 1g) (the top portion of curved portion 1f) can be brought into contact with ceiling wall 40b of exhaust terminal 40 while combustion gas can be emitted through exhaust passage hole 1a.
Furthermore, curved portion 1f of space formation member 1 is curved in a convex shape. Accordingly, when the other end portion 20b of exhaust tube 20 having this space formation member 1 attached thereto is inserted into exhaust pipe 30, the contact resistance between curved portion 1f and the inner circumferential surface of exhaust pipe 30 can be reduced. Furthermore, even if exhaust pipe 30 is curved, exhaust tube 20 can be smoothly moved through exhaust pipe 30. Consequently, exhaust tube 20 having space formation member 1 attached thereto can be smoothly inserted into exhaust pipe 30 and moved therethrough.
Furthermore, in the configuration shown in
Furthermore, in the configuration shown in
Then, the configuration of the exhaust structure for combustion apparatus in the fourth embodiment will be hereinafter described with reference to
Referring to
Protruding portion 1e, 1h, 1i has a flange portion 1e, a cylindrical portion 1h, and a tip end portion 1i. Flange portion 1e extends radially outward from exhaust tube support portion 1d. Cylindrical portion 1h is connected to the outer circumferential edge of flange portion 1e. Tip end portion 1i is connected to the end of cylindrical portion 1h and formed in a conical shape, for example. Exhaust passage hole 1a is provided in cylindrical portion 1h and includes a plurality of openings 1a1. As shown in
Each of the plurality of openings 1a1 is formed by cutting a part of the surface portion of cylindrical portion 1h and bending this part. Bent portion 1h1 obtained by this bending is located, for example, below opening 1a1 (on the exhaust tube support portion 1d side) and bent inward (on the inner circumferential side) relative to the outer circumferential surface having a cylindrical shape formed by cylindrical portion 1h.
By forming bent portion 1h1 in this way, each of the plurality of openings 1a1 cannot be seen when cylindrical portion 1h is viewed from the cylindrical portion 1h side toward the exhaust tube support portion 1d side as shown by an arrow B shown in
Furthermore, as shown in
Although an explanation has been given in the above with regard to the configuration in which exhaust passage hole 1a is provided in cylindrical portion 1h, exhaust passage hole 1a only has to be provided at least one of cylindrical portions 1h and tip end portion 1i.
Since the configuration of exhaust structure for combustion apparatus 100 in the present embodiment other than those described above is almost the same as the configuration of the first embodiment, the same components are designated by the same reference characters, and the description thereof will not be repeated.
Although an explanation has been given in the above-described embodiment with regard to the case where tip end portion 1i has a conical shape, the shape of tip end portion 1i is not limited to a conical shape but may be a hemispherical shape or an elliptical hemispherical shape.
In the present embodiment, exhaust passage hole 1a is provided in at least one of cylindrical portions 1h and tip end portion 1i of space formation member 1. Accordingly, the top portion of tip end portion 1i can be brought into contact with ceiling wall 40b of exhaust terminal 40 while combustion gas can be emitted through exhaust passage hole 1a.
Furthermore, each of openings 1a1 is provided at a position where each opening 1a1 cannot be seen when cylindrical portion 1h is viewed from the cylindrical portion 1h side toward the exhaust tube support portion 1d side as indicated by arrow B shown in each of
Furthermore, space formation member 1 has cylindrical portion 1h and tip end portion 1i. Accordingly, when the other end portion 20b of exhaust tube 20 having this space formation member 1 attached thereto is inserted into exhaust pipe 30, exhaust tube 20 can be inserted into exhaust pipe 30 in a highly straight manner.
Then, the configuration of an exhaust structure for combustion apparatus in the fifth embodiment will be hereinafter described with reference to
Referring to
Exhaust passage hole 1a in the present embodiment consists of a plurality of cut portions 1a1 that are opened when exhaust tube 20 receives compression force. In the state where each cut portion 1a1 is opened in this way, the total sum of the opening areas of the plurality of cut portions 1a1 that are opened is greater than the cross-sectional area of the exhaust passage of exhaust tube 20.
Since the configuration of exhaust structure for combustion apparatus 100 in the present embodiment other than those described above is almost the same as the configuration of the first embodiment, the same components are designated by the same reference characters, and the description thereof will not be repeated.
In the present embodiment, each cut portion 1a1 is closed before the other end portion 20b of exhaust tube 20 comes into contact with ceiling wall 40b of exhaust terminal 40, as shown in
In the above-described first to fifth embodiments, the other end portion 20b of exhaust tube 20 may be subjected to a tube-diameter reducing process so as to reduce the diameter of the other end portion 20b of exhaust tube 20 toward its end. This tube-diameter reducing process is carried out as in the following manner: for example, as shown in
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the scope of the present invention being interpreted by the terms of the appended claims.
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| 20150267637 | Kuroyanagi | Sep 2015 | A1 |
| Number | Date | Country |
|---|---|---|
| H02-47343 | Dec 1990 | JP |
| 2000-018566 | Jan 2000 | JP |
| 2003-343790 | Dec 2003 | JP |
| 2008-082613 | Apr 2008 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20150308323 A1 | Oct 2015 | US |
| Number | Date | Country | |
|---|---|---|---|
| 61984091 | Apr 2014 | US | |
| 62029943 | Jul 2014 | US |
