The present disclosure relates to an exhaust system.
Previously, marine internal combustion engines (e.g., heavy oil combustion engines) are publicly known in which fossil fuels such as heavy oil are injected into a combustion chamber for combustion (see, for example, Patent Document 1). Generally, a marine internal combustion engine is mounted in the engine room of a ship, and takes in air, as a combustion gas, sent from the outside of the ship into the engine room by an air supply device such as a fan. The combustion gas is supplied into a cylinder through a pipe or the like of the marine internal combustion engine, and is compressed by a piston. The fossil fuel injected into the combustion chamber is ignited and burned by the compressed combustion gas. The marine internal combustion engine operates using energy generated by the combustion and generates the propulsion force of the ship. Further, the gas remaining in the combustion chamber after the combustion is delivered as an exhaust gas from the marine internal combustion engine to the outside of the engine through an exhaust pipe and the like, and is discharged from a chimney to the outside of the ship.
Patent Document 1: JP-A-2019-90353
In recent years, in the field of ships, marine internal combustion engines have been developed to which alternative fuels to replace conventional fossil fuels can be applied in order to reduce greenhouse gas (GHG) emissions. Note that the alternative fuel is a fuel that does not generate carbon dioxide even when combusted, such as ammonia or hydrogen. In such a marine internal combustion engine, for example, a fossil fuel and an alternative fuel are injected into a combustion chamber from a fuel injection valve provided in a cylinder, and are burned (mix-combusted) together.
In the case in which a marine internal combustion engine to which an alternative fuel can be applied as described above is mounted in the engine room of a ship, a gas derived from the alternative fuel leaked from the marine internal combustion engine may diffuse into the engine room. Note that as the gas derived from the alternative fuel leaked from the marine internal combustion engine, there are a toxic gas or a flammable gas that volatilizes after the alternative fuel such as ammonia or hydrogen leaks from the marine internal combustion engine in the liquid phase, and a toxic gas or a flammable gas that leaks in the gas phase before the leakage. In the following, these gases are collectively referred to as a fuel leakage gas. However, since the engine room is wide enough to install the marine internal combustion engine, it is difficult to ventilate the entire area of the engine room in the case in which the fuel leakage gas leaks from the marine internal combustion engine. Further, it is effective to use a large-capacity exhaust fan for ventilation of the engine room. However, even though a large-capacity exhaust fan is used, there is a possibility that the fuel leakage gas is conversely diffused into the engine room due to an airflow generated by the exhaust fan.
The present disclosure has been made in view of the above circumstances, and an object of the present disclosure is to provide an exhaust system capable of sufficiently exhausting a fuel leakage gas leaked from a marine internal combustion engine without diffusing the fuel leakage gas into an engine room.
In order to solve the above-described problems and achieve an object, an exhaust system according to the present disclosure includes: an exhaust duct provided above a marine internal combustion engine installed in an engine room of a ship; and a suction fan that sucks a fuel leakage gas leaking from the marine internal combustion engine into an inside of the exhaust duct from an engine upper unit side of the marine internal combustion engine. The exhaust duct exhausts the fuel leakage gas sucked by the suction fan to an outside of the engine room.
Further, in the disclosure, an exhaust system according to the present disclosure further includes an exhaust hood that opens larger than the exhaust duct and communicates the engine upper unit with the inside of the exhaust duct. A cylinder of the marine internal combustion engine is included in the engine upper unit, and the exhaust hood covers at least an upper side of the cylinder.
Further, in the disclosure, in an exhaust system according to the present disclosure, the marine internal combustion engine includes an upper passage provided along the engine upper unit, and a fence erected along an outer edge of the upper passage. The exhaust hood covers an upper side of an inner region surrounded by the fence.
Further, in the disclosure, in an exhaust system according to the present disclosure, the engine upper unit further includes a supercharger that sucks air from an outside and compresses the air, and the marine internal combustion engine includes an upper passage provided along the engine upper unit, and a fence erected along an outer edge of the upper passage. The exhaust hood covers an upper side of a region excluding the supercharger in an inner region surrounded by the fence.
Further, in the disclosure, in an exhaust system according to the present disclosure, the engine upper unit includes a plurality of cylinders of the marine internal combustion engine, and a plurality of the exhaust ducts is provided so as to open toward each of the plurality of cylinders.
Further, in the above disclosure, an exhaust system according to the present disclosure further includes an exhaust hood that opens larger than the exhaust duct from the exhaust duct toward the engine upper unit and communicates the engine upper unit of the engine with the inside of the exhaust duct, and the exhaust hood covers an upper side of the plurality of cylinders.
Further, in the disclosure, in an exhaust system according to the present disclosure, a plurality of the exhaust hoods is provided so as to cover the upper side of the plurality of cylinders.
Further, in the disclosure, in an exhaust system according to the present disclosure, the exhaust duct includes an expansion/contraction unit that extends in an approaching direction approaching the engine upper unit and contracts in a separating direction separating from the engine upper unit.
Further, in the disclosure, in an exhaust system according to the present disclosure, the exhaust duct includes a deformable unit that is bendable and deformable.
Further, in the disclosure, an exhaust system according to the present disclosure further includes a shield that shields at least the cylinder of the engine upper unit including the cylinder of the marine internal combustion engine.
Further, in the disclosure, an exhaust system according to the present disclosure includes a detector that detects the fuel leakage gas sucked into the inside of the exhaust duct by the suction fan; a notification unit that notifies presence or absence of the fuel leakage gas; and a controller that controls the notification unit to notify that the fuel leakage gas is present based on detection of the fuel leakage gas.
Further, in the disclosure, an exhaust system according to the present disclosure further includes a sprinkler that sprays water on at least the engine upper unit of the marine internal combustion engine. The detector detects a content of the fuel leakage gas contained in the gas sucked into the inside of the exhaust duct, and the controller compares a preset threshold with a content of the fuel leakage gas, and controls the sprinkler to spray water when the content of the fuel leakage gas exceeds the threshold.
Further, in the disclosure, an exhaust system according to the present disclosure further includes a floodlight unit that illuminates the engine upper unit.
Further, in the disclosure, in an exhaust system according to the present disclosure, the exhaust hood covers an upper side of an internal combustion engine system including the marine internal combustion engine and an ancillary device attached to the marine internal combustion engine.
According to the present disclosure, the effect is exerted that it is possible to sufficiently exhaust the fuel leakage gas leaked from the marine internal combustion engine without diffusing the fuel leakage gas into the engine room.
In the following, a preferred embodiment of an exhaust system according to the present disclosure will be described in detail with reference to the accompanying drawings. Note that the present disclosure is not limited by the present embodiment. Further, it should be noted that the drawings are schematic, and dimensional relationships of respective elements, ratios of respective elements, and the like may be different from actual ones. Portions having different dimensional relationships and ratios may be included between the drawings. Further, in the drawings, the same components are denoted by the same reference numerals.
An exhaust system according to a first embodiment of the present disclosure will be described. In the following, for convenience of description, an X-axis direction, a Y-axis direction, and a Z-axis direction of a three-dimensional orthogonal coordinate system are set for a marine internal combustion engine in an engine room of a ship and an exhaust system of the present disclosure that exhausts a leaked gas (a fuel leakage gas, described later) from the marine internal combustion engine to the outside of the engine room. The X-axis direction is a direction parallel to the long-side direction (crankshaft direction) of the crankshaft of the marine internal combustion engine. The Z-axis direction is a height direction (vertical direction) of the marine internal combustion engine, and is, for example, a direction parallel to a long-side direction (piston-axis direction) of a piston shaft of the marine internal combustion engine. The Y-axis direction is a direction perpendicular to the X-axis direction and the Z-axis direction. Note that these directions do not limit the present disclosure.
A marine internal combustion engine 101 as a target in the first embodiment is, for example, an internal combustion engine of a type that operates by burning (mix-combusting) an ignition fuel and an alternative fuel in the combustion chamber of a cylinder 103, and is installed in the engine room of a ship. The ignition fuel is a fuel that is more likely to ignite than alternative fuels, such as fossil fuels, biofuels, or alcohol-based fuels (e.g., methanol). The fossil fuel is a fuel obtained by refining petroleum (crude oil), such as heavy oil or light oil. The alternative fuel is a fuel that can replace ignition fuel, and is a fuel effective for reducing emissions of GHGs, such as an ammonia fuel or hydrogen fuel. From the marine internal combustion engine 101 as described above, there is the case in which a fuel leakage gas volatilized from an alternative fuel leaks unintentionally due to damage of pipes and the like or unavoidably due to the maintenance of the cylinder 103 and the like. Examples of the fuel leakage gas include toxic flammable gases exemplified by an ammonia gas volatilized from an ammonia fuel, and non-toxic flammable gases exemplified by a hydrogen gas volatilized from a hydrogen fuel. Such a fuel leakage gas derived from alternative fuels is generally a gas lighter than air, and flows upward after leaking from an engine upper unit 102 including the cylinder 103 of the marine internal combustion engine 101.
Note that in the present specification, unless otherwise specified, a ship means a ship including the marine internal combustion engine 101, and an engine room means an engine room of a ship in which the marine internal combustion engine 101 is installed. Further, the fuel leakage gas means the fuel leakage gas leaked from the marine internal combustion engine 101 unless otherwise specified. The fuel leakage gas from the marine internal combustion engine 101 may be volatilized after leaking in the liquid phase from the marine internal combustion engine 101, or may be in a gas phase state before leaking and leaked in the gas phase from the marine internal combustion engine 101.
The exhaust system 1 according to the first embodiment sucks the fuel leakage gas leaked from the marine internal combustion engine 101 from above the engine upper unit 102 and exhausts the fuel leakage gas to the outside of the engine room. In detail, as shown in
The exhaust duct 2 is an example of a pipeline that guides (exhausts) the fuel leakage gas leaked from the marine internal combustion engine 101 installed in the engine room of the ship to the outside of the engine room, and is provided above the marine internal combustion engine 101. In detail, as shown in
An exhaust port (not shown) of the exhaust duct 2 is an opening on the opposite side of the suction port 2a, and communicates with the outside of the engine room. For example, a pipe (not shown) leading to the outside of the ship is connected to the exhaust port of the exhaust duct 2. In this case, the exhaust duct 2 guides the fuel leakage gas sucked from the marine internal combustion engine 101 by the suction fan 3 from the engine room to the outside of the ship. Alternatively, the exhaust port of the exhaust duct 2 may be connected to a gas treatment device (not shown) provided in the ship. In this case, the fuel leakage gas discharged from the exhaust duct 2 may be stored after being subjected to treatment such as dissolution in water by the gas treatment device. Although not specifically shown, a reinforcing member such as a rib may be provided on the outer wall of the exhaust duct 2 to suppress the vibration of the exhaust duct 2 due to the shaking of the ship or the like.
Further, as shown in
The suction fan 3 is an example of a device that sucks the fuel leakage gas leaked from the marine internal combustion engine 101. In detail, as shown in
The exhaust hood 4 is an example of a hood that easily sucks the fuel leakage gas from the marine internal combustion engine 101 into the inside of the exhaust duct 2. In detail, as shown in
The exhaust hood 4 having this opening 4a covers at least the upper side of the cylinder 103 in the engine upper unit 102 of the marine internal combustion engine 101. For example, as shown in
Note that the exhaust hood 4 may cover solely the upper side of the inner region described above, or may cover the upper side of a partial region outside the upper fence 110 (a partial region in the engine room) as well as the upper side of the inner region as shown by hatching in
The expansion/contraction unit 5 is an example of a pipeline that enables the exhaust duct 2 to expand and contract in the Z-axis direction. In detail, as shown in
Further, the expansion/contraction unit 5 may retract the exhaust duct 2 upward from the traveling track of the overhead crane of the engine room in a state where the exhaust hood 4 remains on the engine upper unit 102 side of the marine internal combustion engine 101. At this time, the expansion/contraction unit 5 may contract in the separating direction to detachably separate the suction port 2a of the exhaust duct 2 from the exhaust hood 4 and separate the suction port 2a of the exhaust duct 2 from the engine upper unit 102. The exhaust hood 4 may be supported by a post (not shown) provided in the upper passage 109 of the engine upper unit 102.
Note that the expansion/contraction unit 5 as described above may be configured of, for example, a combination of a plurality of pipes capable of relatively moving in opposite directions along the central axis of the pipeline, or may be configured of a bellows-shaped pipe capable of expanding and contracting in the central-axis direction of the pipeline. Further, the expansion/contraction unit 5 may be expanded/contracted by the action of an actuator, or may be expanded/contracted by a manual operation such as turning a handle.
The shield 6 shields at least the cylinder 103 in the engine upper unit 102 of the marine internal combustion engine 101, and shields the engine upper unit 102 including the cylinder 103 in the first embodiment. In detail, as shown in
Each of the plurality of curtains 7 is made of a non-flammable or fire-resistant material. For example, as shown in
For example, as shown in
Note that the plurality of curtains 7 is not limited to a roll curtain shape, and may be, for example, a shade curtain shape or a blind curtain shape. In the case in which the plurality of curtains 7 has a blind curtain shape, the shield 6 may shield or release the engine upper unit 102 by opening and closing the blade portions of the plurality of curtains 7. In this case, the shield 6 may not include the storage unit 8. Further, the plurality of curtains 7 may be opaque. However, the plurality of curtains 7 is preferably transparent or translucent from the viewpoint of easily visually recognizing the engine upper unit 102 shielded by the plurality of curtains 7 from the outside.
The floodlight unit 9 illuminates the engine upper unit 102 of the marine internal combustion engine 101. In detail, as shown in
The operation unit 10 is a device that performs each operation of the exhaust system 1. In detail, the operation unit 10 includes an input device such as a keyboard or a touch panel, and is communicably connected to the controller 15 as shown in
The detector 11 detects the fuel leakage gas sucked into the inside of the exhaust duct 2 by the suction fan 3. In detail, as shown in
For example, in the case in which the fuel leakage gas is included in the suction gas in the exhaust duct 2 (i.e., in the case in which the fuel leakage gas leaks from the marine internal combustion engine 101), the detector 11 detects the fuel leakage gas. In this case, the detector 11 transmits a detection signal indicating that the fuel leakage gas has been detected to the controller 15. On the other hand, in the case in which no fuel leakage gas is included in the suction gas in the exhaust duct 2 (i.e., in the case in which the fuel leakage gas is not leaked from the marine internal combustion engine 101), the detector 11 does not transmit the detection signal indicating that the fuel leakage gas has been detected to the controller 15.
Further, the detector 11 may detect the content of the fuel leakage gas in the suction gas in the exhaust duct 2. For example, in the case in which the suction gas in the exhaust duct 2 contains the fuel leakage gas, the detector 11 detects the content (>0) of the fuel leakage gas in the suction gas, and transmits a detection signal indicating the detected content of the fuel leakage gas to the controller 15. On the other hand, in the case in which the suction gas in the exhaust duct 2 contains no fuel leakage gas, the detector 11 detects the content (=0) of the fuel leakage gas in the suction gas, and transmits a detection signal indicating the detected content of the fuel leakage gas to the controller 15.
The notification unit 12 notifies the presence or absence of the fuel leakage gas in the suction gas sucked into the exhaust duct 2 (i.e., the presence or absence of the leakage of the fuel leakage gas). In detail, the notification unit 12 includes a light output unit (not shown) and the like, and is provided in the vicinity of the lower part of the exhaust hood 4 (the outer wall surface of the storage unit 8 of the shield 6 in
The notification unit 12 notifies the presence or absence of the fuel leakage gas in the suction gas in the exhaust duct 2 by outputting visual information that is visually recognizable such as light based on the control signal from the controller 15. For example, the notification unit 12 outputs light of a predetermined color (red or the like) or a pattern to notify the presence of the fuel leakage gas. Further, the notification unit 12 notifies that there is no fuel leakage gas by outputting light of a color (green or the like) or a pattern different from the case in which there is the fuel leakage gas. Alternatively, the notification unit 12 may notify that there is no fuel leakage gas by not outputting light (turning off light).
Further, the notification unit 12 may notify the presence or absence of the fuel leakage gas in the suction gas in the exhaust duct 2 by outputting auditory information that is aurally recognizable such as sound based on the control signal from the controller 15. For example, the notification unit 12 notifies that there is the fuel leakage gas by outputting a sound having a predetermined frequency or pattern, and notifies that there is no fuel leakage gas by outputting a sound having a frequency or pattern different from the above. Alternatively, the notification unit 12 may notify that there is no fuel leakage gas by outputting no sound.
Note that the installation position of the notification unit 12 is not limited to the outer wall surface of the storage unit 8 shown in
Further, the notification unit 12 may notify the presence or absence of the fuel leakage gas in the suction gas in the exhaust duct 2 in conjunction with a safety monitoring device (not shown). The safety monitoring device monitors the operation state of devices such as the marine internal combustion engine 101, an auxiliary machine such as a generator, and a water generator in the engine room, and outputs an alarm that notifies the occurrence of a failure in the operation state in the case in which a failure occurs in the operation state. For example, the notification unit 12 is communicably connected to the safety monitoring device, and in the case in which the fuel leakage gas is contained in the suction gas in the exhaust duct 2 (leakage of the fuel leakage gas occurs), notifies the safety monitoring device of the presence of the fuel leakage gas, and causes the safety monitoring device to output an alarm. The notification unit 12 can notify the presence of the fuel leakage gas by the alarm.
The sprinkler 13 is a device that cleans and reduces a large amount of the fuel leakage gas leaked from the marine internal combustion engine 101. In detail, as shown in
The controller 15 controls the operation of the exhaust system 1. In detail, as shown in
Further, the controller 15 extends or contracts the expansion/contraction unit 5 to take in and out the plurality of curtains 7 of the shield 6 from the storage part 8. Alternatively, the controller 15 starts or stops the light projection of the floodlight unit 9.
The controller 15 also controls the operations of the notification unit 12 and the sprinkler 13 based on a detection signal from the detector 11. For example, in the case in which the fuel leakage gas is detected by the detector 11, the controller 15 receives the detection signal from the detector 11, and controls the notification unit 12 to notify that there is the fuel leakage gas based on the received detection signal. On the other hand, in the case in which no fuel leakage gas is detected by the detector 11, the controller 15 does not receive the detection signal from the detector 11, and controls the notification unit 12 to notify that there is no fuel leakage gas based on the detection signal. In the case in which the detector 11 detects the content of the fuel leakage gas contained in the suction gas in the exhaust duct 2, the controller 15 receives the detection signal from the detector 11 and acquires the content of the fuel leakage gas based on the received detection signal. The controller 15 compares a preset threshold with the content of the fuel leakage gas, and controls the sprinkler 13 to spray water in the case in which the content of the fuel leakage gas exceeds the threshold.
Note that the controller 15 may determine the presence or absence of the fuel leakage gas in the suction gas in the exhaust duct 2 based on the content of the fuel leakage gas acquired as described above. At this time, when the content of the fuel leakage gas exceeds a predetermined value (e.g., the content>0), the controller 15 controls the notification unit 12 to notify that there is the fuel leakage gas, and when the content of the fuel leakage gas is equal to or less than the predetermined value (e.g., the content=0), the controller controls the notification unit 12 to notify that there is no fuel leakage gas.
Further, the controller 15 may control the rotation operation of the suction fan 3 based on the detection signal from the detector 11. For example, in the case in which no fuel leakage gas is detected by the detector 11, the controller 15 determines that there is no fuel leakage gas in the suction gas in the exhaust duct 2 based on the fact that the detection signal is not received from the detector 11. In this case, the controller 15 controls the suction fan 3 so as to stop the rotational operation. On the other hand, in the case in which the fuel leakage gas is detected by the detector 11, the controller 15 determines that the fuel leakage gas is present in the suction gas in the exhaust duct 2 based on the detection signal received from the detector 11. In this case, the controller 15 controls the suction fan 3 to start the rotational operation. Further, the controller 15 may acquire the content of the fuel leakage gas based on the detection signal received from the detector 11, and control the rotation speed of the suction fan 3 according to the acquired content. For example, the controller 15 controls the suction fan 3 to increase the rotation speed in the case in which the acquired content of the fuel leakage gas increases along the time series, and controls the suction fan 3 to decrease the rotation speed in the case in which the acquired content of the fuel leakage gas decreases along the time series. Since the rotational operation or the rotational speed of the suction fan 3 is controlled by the controller 15 as described above, the power consumption of the suction fan 3 can be reduced as compared with the case in which the suction fan 3 is always operated to rotate.
On the other hand, the marine internal combustion engine 101 is a two-stroke internal combustion engine exemplified by a uniflow-scavenging exhaust type crosshead diesel engine or the like, and operates by, for example, performing mix-combusting of an ignition fuel and an alternative fuel. As shown in
The cylinder 103 is a cylindrical structure (cylinder) forming a combustion chamber in its inside, and a plurality of (e.g., six) cylinders is provided in the engine upper unit 102. In the inside of the plurality of cylinders 103, a piston (not shown) is housed being reciprocatable in a piston-axial direction (Z-axis direction in
The exhaust manifold 106 receives an exhaust gas from the combustion chamber of the cylinder 103 through a pipe and temporarily stores the exhaust gas. For example, as shown in
As shown in
Further, as shown in
Furthermore, as shown in
Next, the retraction of the exhaust system 1 from the overhead crane in the engine room will be described. As shown in
The exhaust system 1 extends the expansion/contraction unit 5 in the Z-axis direction to cause the suction port 2a of the exhaust duct 2 and the exhaust hood 4 to approach the engine upper unit 102 of the marine internal combustion engine 101 across the traveling track of the overhead crane 130 (the state shown in
Here, in the case in which the overhead crane 130 travels in the long-side direction of the first rail 131 and the long-side direction of the pair of second rails 132, the exhaust system 1 retracts the exhaust duct 2 and the exhaust hood 4 from the traveling track of the overhead crane 130 by contracting the expansion/contraction unit 5 in the Z-axis direction from the above state.
In detail, as shown in
Further, the exhaust system 1 may retract the exhaust duct 2 from the traveling track of the overhead crane 130 without retracting the exhaust hood 4.
As shown in
In detail, as shown in
As described above, the exhaust system 1 according to the first embodiment of the present disclosure includes the exhaust duct 2 provided above the marine internal combustion engine 101 installed in the engine room of the ship, and the suction fan 3 that sucks the fuel leakage gas leaked from the marine internal combustion engine 101 from the engine upper unit 102 side of the marine internal combustion engine 101 into the inside of the exhaust duct 2. In the exhaust system 1, the exhaust duct 2 exhausts the fuel leakage gas sucked by the suction fan 3 to the outside of the engine room. Therefore, even though the fuel leakage gas leaks from the marine internal combustion engine 101 unintentionally due to damage to the piping of the marine internal combustion engine 101 or unavoidably due to the maintenance of the device such as the cylinder 103 in the engine upper unit 102, the fuel leakage gas can be sucked into the inside of the exhaust duct 2 before the fuel leakage gas diffuses from the marine internal combustion engine 101 into the engine room (specifically, the area such as the passage through which the operator passes). As a result, the leaked gas (fuel leakage gas) from the marine internal combustion engine can be sufficiently exhausted without being diffused into the engine room.
Further, the exhaust system 1 according to the first embodiment of the present disclosure further includes the exhaust hood 4 that opens larger than the exhaust duct 2 and communicates the engine upper unit 102 side with the inside of the exhaust duct 2, and the exhaust hood 4 covers at least the upper side of the cylinder 103. Specifically, the marine internal combustion engine 101 includes the upper passage 109 provided along the engine upper unit 102 and the upper fence 110 erected along the outer edge of the upper passage 109, and the exhaust hood 4 covers the upper side of the inner region surrounded by the upper fence 110. Therefore, the fuel leakage gas sucked into the exhaust hood 4 from the engine upper unit 102 side by the suction fan 3 can be concentrated to the suction port 2a of the exhaust duct 2 without leakage. As a result, it is possible to efficiently exhaust the fuel leakage gas from the marine internal combustion engine into the engine room without diffusing the fuel leakage gas.
Further, in the exhaust system 1 according to the first embodiment of the present disclosure, the expansion/contraction unit 5 that extends in the approaching direction toward the engine upper unit 102 and contracts in the separating direction away from the engine upper unit 102 is provided in the exhaust duct 2. Therefore, with the expansion and contraction of the expansion/contraction unit 5, the exhaust duct 2 can be expanded in the approaching direction or contracted in the separating direction, and thus the exhaust system 1 (e.g., the exhaust duct 2, the exhaust hood 4, and the like) can be retracted from the traveling track of the overhead crane 130 in the engine room. As a result, it is possible to check contact between the overhead crane 130 and the exhaust system 1.
Further, the exhaust system 1 according to the first embodiment of the present disclosure further includes the shield 6 that shields at least the cylinder 103 (e.g., the inner region of the upper fence 110) of the engine upper unit 102. Therefore, it is possible to block the flow of the fuel leakage gas that tries to leak out from the engine upper unit 102 to the outside of the marine internal combustion engine 101, and thus it is possible to easily check the diffusion of the fuel leakage gas in the engine room.
Further, in the exhaust system 1 according to the first embodiment of the present disclosure, the detector 11 detects the fuel leakage gas sucked into the inside of the exhaust duct 2 by the suction fan 3, and the controller 15 controls the notification unit 12 to notify that the fuel leakage gas is present in the case in which the fuel leakage gas is detected, and controls the notification unit 12 to notify that the fuel leakage gas is not present in the case in which no fuel leakage gas is detected. Therefore, the presence or absence of the leakage of the fuel leakage gas can be easily confirmed from the outside of the marine internal combustion engine 101, and the confirmation result can be used to determine whether to enter the upper passage 109 of the engine upper unit 102 for the purpose of maintenance or the like of the marine internal combustion engine 101.
Further, the exhaust system 1 according to the first embodiment of the present disclosure further includes the sprinkler 13 that sprays water on at least the engine upper unit 102 of the marine internal combustion engine 101, the detector 11 detects the content of the fuel leakage gas contained in the suction gas in the exhaust duct 2, and the controller 15 controls the sprinkler 13 to sprinkle water in the case in which the detected content of the fuel leakage gas exceeds a predetermined threshold value. Therefore, a large amount of the fuel leakage gas leaked to the engine upper unit 102 can be cleaned by spraying water, and thus it is possible to reduce the amount of the fuel leakage gas.
Further, the exhaust system 1 according to the first embodiment of the present disclosure further includes the floodlight unit 9 that illuminates the engine upper unit 102. Therefore, it is possible to brighten the engine upper unit 102, such as the exhaust duct 2 and the exhaust hood 4, which is darkened by the shadow of the exhaust system 1, and thus it is possible to easily perform maintenance work or the like on the engine upper unit 102.
Next, an exhaust system according to a second embodiment of the present disclosure will be described.
The exhaust hood 14 is an example of a hood that easily sucks the fuel leakage gas from a marine internal combustion engine 101 into the inside of an exhaust duct 2. In detail, as shown in
For example, as shown in
Note that the exhaust hood 14 may cover solely the upper side of the inner specific region described above, or may cover the upper side of the inner specific region together with the upper side of a partial region outside the upper fence 110 as exemplified by hatching in
Further, in the second embodiment, a shield 6 is similar to that of the foregoing first embodiment except that the shield 6 shields the inner specific region of the engine upper unit 102 in the inner region of the upper fence 110. For example, as shown in
As described above, in the exhaust system 1A according to the second embodiment of the present disclosure, the exhaust hood 14 covers the upper side of the region (inner specific region) excluding the supercharger 107 in the inner region surrounded by the upper fence 110 of the engine upper unit 102, and the rest is similar to the first embodiment. Therefore, the benefit of the same operation and effect as those of the foregoing first embodiment can be obtained, and the intake of the fresh air by the intake part 107a of the supercharger 107 can be made difficult to be inhibited by the gas suction action by the suction fan 3, whereby the fuel leakage gas can be sucked into the exhaust duct 2 without impairing the performance of the supercharger 107.
Further, in the exhaust system 1A according to the second embodiment of the present disclosure, the inner specific region of the engine upper unit 102 described above is shielded by the shield 6. Therefore, a region where gas is sucked by the suction fan 3 and a region where fresh air is sucked by an intake part 107a of the supercharger 107 can be separated by the shield 6 (specifically, the curtain 7). As a result, at the time of sucking the gas by the suction fan 3, the suction of the fresh air by the intake part 107a can be much more easily performed.
Next, an exhaust system according to a third embodiment of the present disclosure will be described.
As shown in
Each of the plurality of exhaust ducts 21 to 26 is an example of a pipeline that guides a fuel leakage gas leaked from a marine internal combustion engine 101 installed in the engine room of the ship to the outside of the engine room. In detail, as shown in
Further, as shown in
Note that a suction fan 3 and a shutoff valve 17 are similar to those of the foregoing first embodiment (e.g., similar in the suction function, arrangement, and the like) except that the suction fan 3 and the shutoff valve 17 are provided in the middle of the exhaust duct 27. Further, in the third embodiment, a plurality of suction fans 3 may be provided corresponding to the plurality of exhaust ducts 21 to 26. For example, each of the plurality of suction fans 3 may be disposed in the vicinity of each suction port of the plurality of exhaust ducts 21 to 26, may be disposed in the middle of each suction port, or may be provided in the vicinity of each junction with the exhaust duct 27. Specifically, from the viewpoint of detecting the fuel leakage gas in the suction gas, each of the plurality of suction fans 3 is preferably disposed on the downstream side of the suction gas from the plurality of detectors 11a to 11f. From the viewpoint of reducing the weight (load) applied to the expansion/contraction unit 5 and the deformable unit 16, the plurality of suction fans 3 is preferably disposed on the downstream side of the expansion/contraction unit 5 and the deformable unit 16 from the suction gas.
The plurality of exhaust hoods 44 is an example of a hood that easily sucks the fuel leakage gas from the marine internal combustion engine 101 into the inside of the plurality of exhaust ducts 21 to 26. In detail, as shown in
Further, the exhaust hood 44 in the third embodiment covers the upper side of the plurality of cylinders 103 in the engine upper unit 102 of the marine internal combustion engine 101. For example, as shown in
Each of the plurality of expansion/contraction units 5 is an example of a pipeline that allows the plurality of exhaust ducts 21 to 26 to expand/contract in the Z-axis direction. Note that the functions and configurations of the plurality of expansion/contraction units 5 are similar to those of the expansion/contraction unit 5 of the foregoing first embodiment. In the exhaust system 1B, the plurality of exhaust ducts 21 to 26, the plurality of exhaust hoods 44, and the like can be housed between a first rail 131 and a pair of second rails 132 (see
Note that the plurality of exhaust ducts 21 to 26 described above may be detachably separated from the plurality of exhaust hoods 44. In this case, the plurality of expansion/contraction units 5 may cause the plurality of exhaust ducts 21 to 26 separated from the plurality of exhaust hoods 44 to retract upward from the traveling track of the overhead crane 130 (see
Each of the plurality of shields 6 shields at least the cylinder 103 of the engine upper unit 102 of the marine internal combustion engine 101. For example, as shown in
Each of the plurality of floodlight units 9 illuminates the engine upper unit 102 of the marine internal combustion engine 101. In detail, as shown in
Each of the plurality of detectors 11a to 11f detects the fuel leakage gas sucked into the inside of each of the plurality of exhaust ducts 2 by the suction fan 3. In detail, as shown in
Each of the plurality of notification units 12 notifies the presence or absence of the fuel leakage gas (i.e., the presence or absence of the leakage of the fuel leakage gas) in the suction gas sucked into the plurality of exhaust ducts 21 to 26. In detail, each of the plurality of notification units 12 is configured similarly to the notification unit 12 of the foregoing first embodiment, and is communicably connected to the controller 15B as shown in
Note that the installation positions of the plurality of notification units 12 are not limited to the outer wall surface of the storage unit 8 shown in
The plurality of watering units 13 is devices that clean and reduce, for each cylinder, a large amount of the fuel leakage gas leaking from the plurality of cylinders 103 of the marine internal combustion engine 101. In detail, each of the plurality of sprinklers 13 is configured similarly to the sprinkler 13 of the foregoing first embodiment, and is communicably connected to the controller 15B as shown in
The controller 15B controls the operation of the exhaust system 1B. In detail, as shown in
Further, the controller 15B controls each operation of the plurality of notification units 12 and the plurality of sprinklers 13 based on each detection signal from the plurality of detectors 11a to 11f. For example, in the case in which the detector 11a detects the fuel leakage gas, the controller 15B receives a detection signal from the detector 11a, and controls the notification unit 12 of the exhaust ducts 21 to notify that the fuel leakage gas is present based on the received detection signal. On the other hand, in the case in which no fuel leakage gas is detected by the detector 11a, the controller 15B does not receive the detection signal from the detector 11a, and controls the notification unit 12 of the exhaust ducts 21 to notify that there is no fuel leakage gas based on the detection signal. The controller 15B also controls each notification unit 12 of the other exhaust ducts 22 to 26 in the same manner as described above based on each detection signal of each of the detectors 11b to 11f. Note that the controller 15B may determine the presence or absence of the fuel leakage gas in the suction gas in each of the plurality of exhaust ducts 21 to 26 based on the content of the fuel leakage gas as in the foregoing first embodiment.
Further, the controller 15B acquires the content of the fuel leakage gas in the suction gas in each of the plurality of exhaust ducts 21 to 26 based on the detection signals from the plurality of detectors 11a to 11f. In this case, the controller 15B controls each of the sprinklers 13 of the plurality of exhaust ducts 21 to 26 to spray water when the content of the fuel leakage gas exceeds the threshold value, similarly to the foregoing first embodiment.
The deformable unit 16 is an example of a pipeline that can be bent and deformed, and a plurality of the deformable units is provided corresponding to the plurality of exhaust ducts 21 to 26. In detail, each of the plurality of deformable units 16 is formed of a bendable pipe such as a bellows-shaped pipe or an elastic pipe, and is provided in the middle of the plurality of exhaust ducts 21 to 26 (e.g., a portion closer to the suction port than the expansion/contraction unit 5) as shown in
Specifically, as shown in
Note that although
As described above, in the exhaust system 1B according to the third embodiment of the present disclosure, the plurality of exhaust ducts 21 to 26 is provided so as to open (direct the suction port) toward each of the plurality of cylinders 103 in the engine upper unit 102 of the marine internal combustion engine 101, and the others are similar to those in the first embodiment. Therefore, it is possible to obtain the benefit of the same operational effects as those of the foregoing first embodiment, and it is possible to sufficiently exhaust the fuel leakage gas to the outside of the engine room by sucking the fuel leakage gas at a pinpoint from the cylinder 103 side where the leakage of the fuel leakage gas easily occurs in the engine upper unit 102.
Further, in the exhaust system 1B according to the third embodiment of the present disclosure, the deformable unit 16 that can be bent and deformed is provided in each of the plurality of exhaust ducts 21 to 26. Therefore, the suction ports of the plurality of exhaust ducts 21 to 26 can be directed in a desired direction along with the bending and deformation of the deformable unit 16. As a result, each of the plurality of exhaust ducts 21 to 26 can be changed from a state of covering the upper side of the cylinder 103 to a state of covering the upper side of a portion where the leakage of the fuel leakage gas is likely to occur in the engine upper unit 102, such as the second fuel pump 105. As a result, in maintenance or the like of the engine upper unit 102, since the suction port of any one of the plurality of exhaust ducts 21 to 26 can be directed to a portion where the leakage of the fuel leakage gas is likely to occur at a pinpoint, the fuel leakage gas can be efficiently sucked from the portion of the engine upper unit 102, and work such as maintenance of the engine upper unit 102 can be safely performed.
Next, an exhaust system according to a fourth embodiment of the present disclosure will be described.
A marine internal combustion engine 101C as a target in the fourth embodiment is, for example, an internal combustion engine of a type that operates by burning (mix-combusting) an ignition fuel and an alternative fuel in a combustion chamber of a cylinder, and is applied to an internal combustion engine system 100 of a ship. The internal combustion engine system 100 is a system that performs a function necessary for operation of a ship, such as a diesel generator, and includes a marine internal combustion engine 101C and an ancillary device attached to the marine internal combustion engine 101C.
For example, in the case in which the internal combustion engine system 100 is a diesel generator, as shown in
The marine internal combustion engine 101C of this internal combustion engine system 100 is a small-sized internal combustion engine (e.g., a four-stroke diesel engine or the like) as compared with the marine internal combustion engine 101 (main engine of a ship) of the foregoing first embodiment, and operates by performing mix-combusting of an ignition fuel and an alternative fuel as described above. As shown in
From the internal combustion engine system 100 including the marine internal combustion engine 101C, there is the case in which a fuel leakage gas volatilized from an alternative fuel leaks unintentionally due to damage of a pipe or the like or unavoidably due to the maintenance of the cylinder 103C or the like. Such a fuel leakage gas derived from the alternative fuel is a gas lighter than air as described above, and thus the fuel leakage gas flows upward after leaking from the internal combustion engine system 100.
Note that in the fourth embodiment, a ship means a ship including the internal combustion engine system 100 in addition to the marine internal combustion engine 101 as a main engine. The engine room means the engine room of a ship in which the marine internal combustion engine 101 and the internal combustion engine system 100 are installed. Further, in the fourth embodiment, focusing on the internal combustion engine system 100, the fuel leakage gas means the fuel leakage gas leaked from the internal combustion engine system 100. The fuel leakage gas may be volatilized after leaking in the liquid phase from the internal combustion engine system 100, or may be in the gas phase before leaking and leaked in the gas phase from the internal combustion engine system 100.
The exhaust system 1C according to the fourth embodiment sucks the fuel leakage gas leaked from the internal combustion engine system 100 upward from the engine upper unit 102C side of the marine internal combustion engine 101C and exhausts the fuel leakage gas to the outside of the engine. As shown in
The exhaust duct 2C is an example of a pipeline that guides (exhausts) the fuel leakage gas leaked from the internal combustion engine system 100 installed in the engine room of the ship to the outside of the engine room, and is provided above the internal combustion engine system 100. In detail, as shown in
A suction port (not shown) of the exhaust duct 2C is an opening (opening leading to the exhaust hood 4C) that receives a suction gas by the suction fan 3, and is opened from above the internal combustion engine system 100 toward an engine upper unit 102C of the marine internal combustion engine 101C. From the viewpoint of further shortening the suction path of the fuel leakage gas from the internal combustion engine system 100 to the exhaust duct 2C, the exhaust duct 2C preferably opens toward the engine upper unit 102C from directly above the marine internal combustion engine 101C having a high possibility of generating the fuel leakage gas in the internal combustion engine system 100. That is, the suction port of the exhaust duct 2C is preferably positioned directly above the marine internal combustion engine 101C. Here, the position directly above the marine internal combustion engine 101C is a position in a virtual projection plane obtained by projecting the entire area of the engine upper unit 102C including the cylinder 103C and the like of the marine internal combustion engine 101C in the Z-axis direction toward the ceiling of the engine room.
An exhaust port (not shown) of the exhaust duct 2C is an opening on the side opposite to the suction port in the exhaust duct 2C, and communicates with the outside of the engine room. Similarly to the exhaust duct 2 of the foregoing first embodiment, the exhaust port of the exhaust duct 2C may be connected to a pipe (not shown) leading to the outside of the ship, or may be connected to a gas treatment device (not shown) provided in the ship. That is, the exhaust duct 2C may guide the fuel leakage gas sucked by the suction fan 3 from the internal combustion engine system 100 from the engine room to the outside of the ship, or may guide the fuel leakage gas from the engine room to the gas treatment device.
Although not specifically shown, a reinforcing member such as a rib may be provided on the outer wall of the exhaust duct 2C to suppress the vibration of the exhaust duct 2C caused by shaking of the ship or the like.
Further, as shown in
The exhaust hood 4C is an example of a hood that easily sucks the fuel leakage gas from the internal combustion engine system 100 into the inside of the exhaust duct 2C. In detail, as shown in
In detail, as shown in
For example, the internal combustion engine region includes a floor region in which an internal combustion engine main body including an engine upper unit 102C of the marine internal combustion engine 101C is installed. Furthermore, the internal combustion engine region may include a floor region located below a device (e.g., the supercharger 107C, the exhaust pipe 107b, or the like) extending in the X-axis direction or the Y-axis direction from the internal combustion engine main body. Further, the ancillary device region includes a floor region where the generator 116 is installed and a floor region where the gas valve unit 117 is installed. Further, this ancillary device region may include a floor region where ancillary devices (control panels and the like) other than the power generator 116 and the gas valve unit 117 are installed. Further, to the internal combustion engine region and the ancillary device region described above, the specific floor region 121C may include a floor region where an operator who performs work such as maintenance on the internal combustion engine system 100 enters.
In the fourth embodiment, as shown in
The exhaust hood 4C receives the suction gas by the suction fan 3 from the specific floor region 121C side described above, and concentrates the received suction gas to the suction port of the exhaust duct 2C without leaking to the outside of the exhaust hood 4C. In order to more efficiently concentrate the suction gas to the suction port of the exhaust duct 2C, the exhaust hood 4C preferably covers the upper side of the specific floor region 121C from directly above the marine internal combustion engine 101C.
The post 115C is an example of a support that supports the exhaust hood 4C. In detail, the post 115C is erected at a position facing the lower surface (the surface on the negative side in the Z-axis direction) of the exhaust hood 4C in the floor 121 of the engine room. For example, as shown in
Although not shown in
In the retraction of the overhead crane 130 from the traveling track, the exhaust system 1C may retract both the exhaust duct 2C and the exhaust hood 4C upward from the traveling track (see
On the other hand, the marine internal combustion engine 101C of the internal combustion engine system 100 as a target in the fourth embodiment is an internal combustion engine smaller than the marine internal combustion engine 101 as the main engine in the foregoing first embodiment. Therefore, in the engine room, the exhaust duct 2C may be laid below the traveling track of the overhead crane 130 so as not to cross the traveling track. In this case, since the exhaust system 1C does not have to retract the exhaust duct 2C and the like from the traveling track of the overhead crane 130, the expansion/contraction unit 5 described above may not be provided in the middle of the exhaust duct 2C.
Although not shown in
Further, the exhaust system 1C may include a floodlight unit 9, a detector 11, a notification unit 12, and a sprinkler 13 as in the foregoing first embodiment. As a result, the exhaust system 1C can obtain the benefit of the operations and effects of the floodlight unit 9, the detector 11, the notification unit 12, and the sprinkler 13, similarly to the foregoing first embodiment. Further, similarly to the foregoing first embodiment, the exhaust system 1C may include an operation unit 10 and a controller 15, and may manually operate each operation of the suction fan 3, the expansion/contraction unit 5, the shield 6, and the floodlight unit 9, or may automatically control each operation of the suction fan 3, the expansion/contraction unit 5, the shield 6, the floodlight unit 9, the detector 11, the notification unit 12, and the sprinkler 13.
As described above, the exhaust system 1C according to the fourth embodiment of the present disclosure includes the exhaust duct 2C provided above the marine internal combustion engine 101C of the internal combustion engine system 100 installed in the engine room of a ship, the suction fan 3 that sucks the fuel leakage gas leaked from the internal combustion engine system 100 from the engine upper unit 102C side of the marine internal combustion engine 101C into the inside of the exhaust duct 2C, and the exhaust hood 4C that is open larger than the exhaust duct 2C and communicates the engine upper unit 102C side with the inside of the exhaust duct 2C. The exhaust hood 4C covers the upper side of the internal combustion engine system 100, and the other configurations are similar to those of the first embodiment. Therefore, even in the case in which the marine internal combustion engine 101C is an internal combustion engine smaller than the main engine (marine internal combustion engine 101) of the ship, it is possible to obtain the benefit of the same operational effects as those of the foregoing first embodiment with respect to the internal combustion engine system 100 including the marine internal combustion engine 101C, and thus it is possible to exhaust the fuel leakage gas from the internal combustion engine system 100 sufficiently and efficiently without diffusing the fuel leakage gas into the engine room.
Note that in the foregoing first to fourth embodiments, one suction fan 3 is provided for each exhaust duct. However, the present disclosure is not limited to this. For example, a plurality of suction fans 3 may be provided in the inside of the exhaust duct or the exhaust hood.
Further, in the foregoing first to fourth embodiments, the floodlight unit 9 is provided on the inner wall surface of the exhaust duct. However, the present disclosure is not limited to this. For example, the floodlight unit 9 may be provided on the outer wall surface of the exhaust hood, or may be provided on a part other than the exhaust hood, such as the outer wall surface of the suction port of the exhaust duct.
Further, in the foregoing first to third embodiments, the exhaust hood is provided on the suction port side of the exhaust duct. However, the present disclosure is not limited to this. For example, the exhaust hood may not be provided on the suction port side of the exhaust duct.
Further, in the foregoing first to third embodiments, at least the cylinder 103 of the engine upper unit 102 of the marine internal combustion engine 101 is shielded by the plurality of curtains 7 of the shield 6. However, the present disclosure is not limited to this. For example, an air blower may be provided in the engine upper unit 102 or the like, and an air curtain that shields at least the cylinder 103 of the engine upper unit 102 may be generated by a rising flow gas rising from the air blower toward the exhaust duct. Further, the air blower (air curtain) may be provided in the exhaust system 1C according to the foregoing fourth embodiment.
Further, in the foregoing first to fourth embodiments, the storage type shield 6 including the storage unit 8 that stores the plurality of curtains 7 such that the curtains 7 can be taken in and out is exemplified. However, the present disclosure is not limited to this. For example, the shield 6 may keep the plurality of curtains 7 made of a material such as a non-flammable or fire-resistant resin out at all times without housing. The plurality of curtains 7 may be provided so as to hang down from the suction port of the exhaust duct or the opening of the exhaust hood, or may be provided so as to erect upward from the upper passage 109 side of the marine internal combustion engine 101. Further, the plurality of curtains 7 may be flexible to be deformed, such as being curved, or may be hard members such as plates. The plurality of curtains 7 may be provided with entrance portions, slits, and the like through which operators can enter and exit.
Further, in the foregoing second embodiment, the exhaust hood covers the upper side of the region on the cylinder 103 side of the engine upper unit 102 from the supercharger 107. However, the present disclosure is not limited to this. For example, the region of the engine upper unit 102 of which the upper side is covered by the exhaust hood or the exhaust duct may be the entire region or a partial region of the inner region surrounded by the upper fence 110 as long as the region includes the cylinder 103 and excludes the supercharger 107.
Further, in the foregoing third embodiment, the exhaust hoods as many as the plurality of (e.g., six) cylinders 103 included in the engine upper unit 102 of the marine internal combustion engine 101 are provided. However, the present disclosure is not limited to this. For example, the exhaust hood provided on the suction port side of the plurality of exhaust ducts may be a single exhaust hood collectively covering the upper side of the plurality of cylinders 103, or may be a combination of a first exhaust hood collectively covering the upper side of two or more cylinders among the plurality of cylinders 103 and one or more second exhaust hoods covering the upper side of the remaining one or more cylinders.
Further, in the foregoing fourth embodiment, the lower surface of each corner portion of the exhaust hood 4C is supported by the plurality of posts 115C. However, the present disclosure is not limited to this. For example, the plurality of posts 115C may support portions (side portions and the like) other than the corners of the exhaust hood 4C. Further, the number of posts 115C supporting the exhaust hood 4C is not limited to four described above, and may be two or more. Further, the support that supports the exhaust hood 4C is not limited to the post (columnar post) described above, and may be a plate-like support or a combination of a plurality of posts or plates.
Further, the present disclosure is not limited by the foregoing first to fourth embodiments, and components configured of appropriately combining the above-described components are also included in the present disclosure. For example, the exhaust systems 1, 1A, and 1C according to the foregoing first, second, and fourth embodiments may include a deformable unit that can be bent and deformed in the middle of the exhaust duct, similarly to the deformable unit 16 of the foregoing third embodiment. Further, in addition to the plurality of exhaust ducts covering the upper side of the plurality of cylinders 103, the exhaust system 1B according to the foregoing third embodiment may further include a large exhaust duct or an exhaust hood covering the upper side of the inner region surrounded by the upper fence 110 of the engine upper unit 102 or the inner specific region excluding the supercharger 107 as in the foregoing first and second embodiments. In addition, other embodiments, examples, operation techniques, and the like made by those skilled in the art based on the foregoing first to fourth embodiments are all included in the scope of the present disclosure.
1, 1A, 1B, 1C Exhaust system
2, 2C, 21 to 27 Exhaust duct
2
a,
21
a Suction port
3 Suction fan
4, 4C, 14, 44 Exhaust hood
4
a,
14
a,
44
a Opening
5 Expansion/contraction unit
6 Shield
7 Curtain
8 Storage unit
9 Floodlight unit
10 Operation unit
11, 11a to 11f Detector
12 Notification unit
13 Sprinkler
15B Controller
16 Deformable unit
17 Shutoff valve
100 Internal combustion engine system
101, 101C Marine internal combustion engine
102, 102C Engine upper unit
103, 103C Cylinder
103
a Fuel injection valve
104 First fuel pump
105 Second fuel pump
106 Exhaust manifold
107, 107C Supercharger
107
a Intake part
107
b Exhaust pipe
108 EGR device
109 Upper passage
110 Upper fence
111 Lower passage
112 Lower fence
113 Frame
114 Baseplate
115, 115C Post
116 Generator
117 Gas valve unit
121 Floor
121C Specific floor region
122 Ceiling
130 Overhead crane
131 First rail
132 Second rail
Number | Date | Country | Kind |
---|---|---|---|
2022-081851 | May 2022 | JP | national |
2022-203573 | Dec 2022 | JP | national |