The present disclosure relates to a method of controlling the temperature of re-circulated exhaust gas in an internal combustion engine.
Re-circulated exhaust gas (“EGR”) is utilized in internal combustion engines to assist in the reduction of throttling losses at low loads, to improve knock tolerance, and to reduce the level of oxides of nitrogen (“NOx”) in the exhaust gas. EGR is especially important as an emissions reducer in internal combustion engines that run lean of stoichiometry and are thus prone to emitting higher levels of NOx emissions.
Internal combustion engines that include exhaust gas re-circulation systems may rely upon internal EGR (IEGR), external EGR (EEGR), or a combination of the two. EEGR involves introduction of EGR into an engine combustion chamber through an intake valve after the EGR has traveled through an external conduit from the exhaust system. IEGR involves introduction of EGR into an engine combustion chamber through an exhaust valve or an intake valve without use of an external conduit. In order to provide exhaust flow to the combustion chambers when using EEGR, a pressure differential is needed between the exhaust flow path of the engine and the location in the intake system where the exhaust gas is reintroduced. For IEGR, an intake event (i.e., expansion of the volume within the combustion chamber, such as during the intake stroke of a piston in an internal combustion engine), typically provides a suitable pressure differential.
An IEGR system may take advantage of this pressure differential by opening one or more exhaust valves during the intake event of the valve's associated cylinder. A camshaft may be configured to facilitate selective activation and deactivation of valve-timing schemes, enabling IEGR to be selectively activated and/or deactivated. Duration, timing, and valve lift (i.e., flow rate) are affected by geometry of the camshaft in cooperation with the components of the valve train. Switchable rocker arms can facilitate switching between sets of lobes on a modified camshaft to enable switching between EGR modes. For example, a variable rocker arm assembly may be actuated or switched based on oil pressure, which can be modulated by an oil control valve. As different modes are actuated, different cam lobes become active, resulting in control over timing of valve actuation and thus control over IEGR,
During initial stages of engine operation following a cold start (i.e., approximately 200 seconds), before an engine reaches normal operating temperatures (e.g., coolant temperatures exceeding approximately 90 degrees C.), exhaust emissions may tend to exceed desirable or permissible levels. At relatively low exhaust temperatures, such as during engine warm-up, EEGR may negatively impact combustion stability and may also cause increased hydrocarbon (HC) emissions, IEGR is useful in a strategy for DOC heating.
Thus, while current IEGR modes achieve their intended purpose of increasing the temperature of exhaust gas, there is a need for a new and improved method of controlling the temperature of re-circulated exhaust gas in an internal combustion engine that provides improved heating of re-circulated exhaust gas over the use of IEGR alone.
According to several aspects of the present disclosure, a method for controlling the temperature of re-circulated exhaust gas in an internal combustion engine includes operating the internal combustion engine on a base line mode, receiving a signal indicative of an engine operating temperature, comparing the engine operating temperature to a predetermined IEGR threshold, when the engine operating temperature is less than the predetermined IEGR threshold, activating an IEGR mode and activating an EEVO mode, and when the engine operating temperature is greater than the first predetermined IEGR threshold, deactivating the IEGR mode and deactivating the EEVO mode.
According to another aspect, the engine operating temperature is a coolant temperature.
According to another aspect, the engine operating temperature is an exhaust temperature.
According to another aspect, the engine operating temperature is an oil temperature.
According to another aspect, the base line mode includes activating a primary exhaust valve opening during an exhaust event of the exhaust valve's associated cylinder.
According to another aspect, the IEGR modes includes activating a secondary exhaust valve opening during an intake event of the exhaust valve's associated cylinder, and keeping the exhaust valve partially open between the primary exhaust valve opening and the secondary exhaust valve opening.
According to another aspect, the exhaust valve is fully opened during the primary exhaust valve opening, and the exhaust valve is less than 40% of fully opened during the secondary exhaust valve opening.
According to another aspect, the EEVO modes includes activating the primary exhaust valve opening prior to the base line primary exhaust valve opening, holding the exhaust valve fully open, and closing the exhaust valve according to the base line mode.
According to several aspects of the present disclosure, a method for controlling the temperature of re-circulated exhaust gas in an internal combustion engine includes operating the internal combustion engine on a base line mode, receiving a signal indicative of an engine operating temperature, wherein the engine operating temperature is one of coolant temperature, exhaust temperature and oil temperature, comparing the engine operating temperature to a predetermined IEGR threshold, when the engine operating temperature is less than the predetermined IEGR threshold, activating an IEGR mode and activating an EEVO mode, and when the engine operating temperature is greater than the first predetermined IEGR threshold, deactivating the IEGR mode and deactivating the EEVO mode.
According to another aspect, the base line mode includes activating a primary exhaust valve opening during an exhaust event of the exhaust valve's associated cylinder, the exhaust valve being fully opened during the primary exhaust valve opening.
According to another aspect, the IEGR modes includes activating a secondary exhaust valve opening during an intake event of the exhaust valve's associated cylinder, the exhaust valve being less than 40% fully opened during the secondary exhaust valve opening, and keeping the exhaust valve partially open between the primary exhaust valve opening and the secondary exhaust valve opening.
According to another aspect, the EEVO modes includes activating the primary exhaust valve opening prior to the base line primary exhaust valve opening, holding the exhaust valve fully open, and closing the exhaust valve according to the base line mode.
According to several aspects of the present disclosure, an internal combustion engine includes at least one combustion cylinder, at least one exhaust valve adapted to allow combustion gases to be exhausted from the combustion cylinder, and a cam shaft including cam lobes adapted to control the at least one exhaust valve, the cam shaft further adapted to selectively operate the at least one exhaust valve in at least one of a base line mode, an IEGR mode and an EEVO mode.
According to another aspect, the internal combustion engine further includes a control module, the control module adapted to receive a signal indicative of an engine operating temperature and operate the internal combustion engine in the base line mode when the engine temperature exceeds a predetermined IEGR threshold, and to operate the internal combustion engine in both the IEGR mode and the EEVO mode when the engine temperature is less than the predetermined IEGR threshold.
According to another aspect, the engine operating temperature is a coolant temperature.
According to another aspect, the engine operating temperature is an exhaust temperature.
According to another aspect, the engine operating temperature is an oil temperature.
According to another aspect, when operating in the base line mode, the cam shaft is adapted to actuate a primary exhaust valve opening, by fully opening the exhaust valve, during an exhaust event of the exhaust valve's associated cylinder.
According to another aspect, when operating in the IEGR mode, the cam shaft is adapted to actuate a secondary exhaust valve opening, by opening the exhaust valve less than 40% of fully opened, during an intake event of the exhaust valve's associated cylinder, and to hold the exhaust valve partially open between the primary exhaust valve opening and the secondary exhaust valve opening.
According to another aspect, when operating in the EEVO mode, the cam shaft is adapted to actuate the primary exhaust valve opening prior to the base line primary exhaust valve opening, hold the exhaust valve fully open, and close the exhaust valve according to the base line mode.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
Referring to
As shown schematically in
In an exemplary embodiment, the intake system 14 includes an intake runner 32, an intake manifold 36 that is coupled to the cylinder head 26 and in fluid communication with the intake runner 32, and an intake throttle valve 38 disposed in the intake runner 32. The intake throttle valve 38 may be configured for one or more purposes including: (a) airflow control, (b) pressure differential across a short-route EGR cooler, (c) smooth engine shutoff, (d) management of EGR flow rate, and/or (e) controlling a rate of flow of intake air to intake ports 28 through the intake manifold 36. The intake system 14 also includes a turbocharger 40 including an intake side 42 (compressor) located in the intake runner 32 and an air cleaner 44 located in the intake runner 32. The intake runner 32 may define an air inlet into the intake system 14, and the turbocharger 40 may be in communication with the intake ports 28 via the intake manifold 36. While a single turbocharger 40 is illustrated, it is understood that the present disclosure applies equally to arrangements including multiple turbochargers.
The exhaust system 16 may include an exhaust conduit 48, an exhaust manifold 52 coupled to the cylinder head 26 and in communication with the exhaust conduit 48, a diesel particulate filter (OFF) 54, and a selective catalytic reduction (SCR) catalyst 56 located in the exhaust conduit 48. While illustrated as including an individual OFF 54 and an individual SCR catalyst 56, it is understood that the present disclosure is not limited to such arrangements. The DPF 54 may alternatively be included in a combined DPF/SCR catalyst. Further, the SCR catalyst 56 may alternatively be located upstream of the OFF 54 or an additional SCR catalyst (not shown) may be included upstream of the OFF 54. An exhaust side 58 (turbine) of the turbocharger 40 may be located in the exhaust conduit 48 and may include a turbine wheel in communication with and driven by exhaust gas flowing through the exhaust conduit 48. The exhaust side 58 of the turbocharger 40 may include a variable exhaust gas outlet 60 that controls an exhaust gas flow restriction through the turbocharger 40. The variable exhaust gas outlet 60 may be in the form of a variable nozzle.
As seen in
In one exemplary embodiment, the exhaust valve lift mechanisms 68 may form hydraulically actuated deactivating valve lift mechanisms operable in a plurality of modes, such as a base line mode, an EGR mode and an EEVO mode. In another exemplary embodiment, the exhaust valve lift mechanisms 68 may form electromechanically actuated mechanisms, such as a sliding camshaft system for valve profile switching. In the present non-limiting example, the exhaust valve lift mechanisms 68 may be in the form of a rocker arm including a pair of outer arms 78, an inner arm, including a roller 82 and a locking mechanism selectively coupling the outer arms 78 to the inner arm. The locking mechanism may be switched between locked and unlocked positions by a pressurized fluid supply. The locking mechanism may secure the outer arms 78 for displacement with the inner arm during a particular mode and may allow relative displacement between the outer arms 78 and the inner arm during a different mode.
The exhaust camshaft 72 may include EGR cam lobes 88 engaged with each of the outer arms 78 and exhaust cam lobes 90 located between pairs of EGR cam lobes 88 and engaged with the inner arm. Each of the EGR cam lobes 88 may define an EGR lift region 92 at least partially rotationally aligned with an intake lift region 94 defined by a corresponding one of the intake cam lobes 74. The exhaust cam lobes 90 may define exhaust lift regions 96 rotationally offset from the EGR lift region 92 and the intake lift region 94.
The EGR assembly 20 may include an EGR line 98, an EGR cooler 100 and cooler bypass 102 located in the EGR line 98, an EGR control valve 104 and a backpressure control valve 106. The EGR line 98 may extend from the exhaust conduit 48 at a location between the turbocharger 40 and an outlet of the exhaust conduit 48 to the intake system 14 to provide communication between the intake system 14 and the exhaust system 16.
In the non-limiting example shown in
The engine assembly 10 may additionally include a control module 108 in communication with the EGR control valve 104 and the backpressure control valve 106. The pressurized fluid supply for the exhaust valve lift mechanisms 68 may include oil control valves in communication with and controlled by the control module 108. It should be noted that the intake throttle valve 38 may also be in communication with the control module 108.
The backpressure control valve 106 may be used to control the pressure differential between the intake system 14 and the exhaust system 16 for both the IEGR system and the low pressure EGR system to adjust re-circulation of exhaust gas in the engine assembly 10. The exhaust valve lift mechanisms 68 and the EGR control valve 104 may be adjusted by the control module 108 to provide a desired amount of exhaust gas re-circulation during engine operation. The intake throttle valve 38 and the variable exhaust gas outlet 60 of the turbocharger 40 may also be used to control the pressure differential between the intake system 14 and the exhaust system 16 to further adjust the amount of exhaust gas re-circulated in the engine assembly 10. In some arrangements, the EGR assembly 20 may additionally include a bypass passage 112 and a bypass valve 114 located in the bypass passage 112 and in communication with the control module 108. The bypass passage 112 may extend from the exhaust manifold 52 to a region of the intake runner 32 located between the intake throttle valve 38 and the intake manifold 36 to provide further control of exhaust gas re-circulation.
The EGR lift region 92 of the EGR cam lobes 88 provides internal exhaust gas re-circulation. The IEGR system may be used as the high pressure EGR system, eliminating the typical high pressure EGR lines and cooler and the potential for high pressure EGR cooler fouling.
As seen in
The engine assembly includes first EGR cam lobes 88 and first exhaust cam lobes 90 engaged with first exhaust valve lift mechanisms 68 for each of the cylinders 22-1, 22-2, 22-3, 22-4.
In an exemplary embodiment of the present disclosure, a method 200 for controlling the temperature of re-circulated exhaust gas in an internal combustion engine 10 is graphically represented in
The base line mode includes a primary exhaust valve opening, as indicated at 120. The primary exhaust valve opening 120 includes a gradual opening, followed by a gradual closing during an exhaust event of the exhaust valve's associated cylinder 22. During the primary exhaust valve opening 120, the exhaust valve 64 is fully opened. As shown in
Referring again to
Referring to
In addition, the exhaust valve 64 is kept partially open between the primary exhaust valve opening 120 and the secondary exhaust valve opening 126, as indicated at 127 in
Referring again to
Moving to block 212, once again, the control module 108 receives a signal indicative of an engine operating temperature. Moving on to block 214, the engine operating temperature is compared to a predetermined IEGR threshold. Moving to block 216, if the engine operating temperature is greater than the predetermined IEGR threshold, the IEGR mode and the EEVO mode are de-activated, and the base line mode is activated. Moving to block 218, if the engine operating temperature is less than the predetermined IEGR threshold, the engine continues to operate with both the IEGR mode and the EEVO mode activated.
Control over the base line, IEGR and EEVO modes is accomplished through use of engine valvetrain hardware, which causes an exhaust valve 64 to open during an intake stroke of the engine 10. Duration and timing and flow rate can all be controlled by the valve train. A variable geometry valvetrain is capable of switching between the base line mode, the IEGR and the EEVO modes. For example, a variable rocker arm assembly may be actuated based on oil pressure, which can be modulated via an oil control valve. As different modes are actuated, different cam lobes become active, resulting in different valve timing. In an exemplary embodiment, the above-described hardware may be utilized to provide an IEGR/EEVO control mode strategy that includes switching between valve profiles, variable throttling of the intake stream, control over back pressure imposed in the exhaust stream, and timed injection system events. In combination, a strategy may be devised for improving the rate at which the exhaust stream temperature achieves a desirable operating temperature as well as after-treatment conversion efficiency.
Operating in either of the IEGR mode or the EEVO mode alone provides improvements in cold-start emissions, after-treatment effectiveness, and cold-engine drivability. Other benefits may include improved fuel economy associated with reduced reliance on injection of raw fuel into the exhaust in order to warm the NOx after-treatment systems. IEGR greatly enhances the effectiveness of the warm-up modes, in-turn providing much improved warm-up emissions. Therefore, for warm-up, IEGR may be used exclusively, enabling diesel engines to achieve reduced emissions. At high loads, however, IEGR may be deactivated, facilitating smoke reduction through EEGR.
The use of IEGR and EEVO in conjunction increases exhaust gas temperature and provides HC and Nox control which enhances engine/aftertreatment system performance over that of either IEGR or EEVO alone. Synergistic effects of using EEVO and IEGR together include: 1) provides higher exhaust gas temperature, 2) improves the IEGR by increasing the temperature of the rebreathing gas due to EEVO, and 3) improves EEVO capability by increasing the in-cylinder temperature at inlet valve closing due to IEGR.
The benefits of using EEVO and IEGR together enables diesel engines to reach ultra-low emissions without the usage of very expensive aftertreatment layouts such as LNT, PNA catalysts, etc. and alternative methods for fast warm-up, such as eDOC, exhaust burners, etc.
The description of the present disclosure is merely exemplary in nature and variations that do not depart from the gist of the present disclosure are intended to be within the scope of the present disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the present disclosure.
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Number | Date | Country | |
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20210156323 A1 | May 2021 | US |