The present invention relates to the field of venting devices. More particularly, it concerns exhaust vents such as the ones used in combination with apparatuses such as laundry dryers and bathroom or stove ventilators.
Exhaust vents or traps are well-known and commonly seen on exterior walls of buildings such as houses. They generally consist of a plate fixed to a side wall of a building and connected to an exhaust duct, and a flapper or damper hinged at the top of the plate. The exhaust duct is generally connected to a laundry dryer, a bathroom ventilator, a stove ventilator, and the like. Air exits the exhaust duct under the pressure produced by a fan or a blower, opening the flap or damper. When no air exits the duct, the flap lies against the plate in a closed position. In other types of exhaust vents, louvers or laths may be used instead of a single flapper.
Examples of known exhaust vents can be found in U.S. Pat. No. 3,682,084 to Tarnoff, U.S. Pat. No. 3,584,566 to McCabe, U.S. Pat. No. 6,772,538 to Vagedes, U.S. Pat. No. 6,974,379 to Koessler, U.S. Pat. No. 5,046,408 to Eugenio, as well as in US patent application no. 2009/0114413 to Daviau.
One of the major problems with existing exhaust vents provided with a hinged flapper or damper is that even when they are in a closed position, small apertures or gaps remain at the interface of the flapper and the plate, and air infiltration from the outside to the inside of the building can occur. This situation is particularly problematic in colder regions, where cold air from the outside enters the building or the house through these infiltration apertures.
Conversely, in warmer regions, or during warmer seasons, buildings and houses are often air-conditioned, and hot air from the outside often enters the house through these infiltration apertures. Furthermore, air that has been air-conditioned can also exit the houses or buildings through these exhaust vents even when the exhaust system is not in use, due to the fact that the flapper of the exhaust vent is not properly closed over the plate.
Another drawback of existing exhaust vents is the fact that an accumulation of snow near the exhaust vent can prevent the flapper or damper from opening properly, preventing air from exiting the exhaust duct. Conversely, high winds may also cause the flap of existing exhaust vents to open, thereby contributing to the above-described undesirable heat transfer.
In view of the above, there is a need for an improved exhaust which, by virtue of its design and components, would be able to overcome or at least minimize some of the above-discussed prior art concerns.
According to a first aspect of the present invention, there is provided an exhaust vent for allowing fluid to exit a building through a conduit opening on an external wall of the building. The exhaust vent comprises a mounting plate mountable onto the external wall of the building and having an opening therein. The exhaust vent also comprises a main body attachable to the mounting plate and having a rear face facing the building, a front face facing away from the building, an aperture extending from the rear face to the front face, a top portion, and a bottom portion. The opening of the mounting plate and the aperture of the main body are in fluid communication with the conduit. The exhaust vent also comprises a flap pivotally attached to the main body that is movable between a closed position, where the aperture is blocked by the flap, and an opened position where the flap extends away from the aperture, in response to a pressure of the fluid being expelled from the conduit. Finally the exhaust vent comprises a first seal located on either one of the flap or the main body for sealingly closing the aperture. The first seal surrounds the aperture when the flap is in the closed position.
In another embodiment, a second seal is provided on either one of the flap and the main body, for improving the sealed closure of the aperture. The second seal surrounds the first seal when the flap is in the closed position.
In an embodiment, the second seal is located along the perimeter of the front face of the main body.
In an embodiment, a portion of the front face of the main body is recessed. In this configuration a recessed area is formed and the flap is sized and shaped to fit within the recessed area of the main body.
In an embodiment, the flap is provided with an inner surface facing the front face of the main body and having a flange projecting therefrom. In this embodiment the first seal projects from the front face of the main body for abutting the inner surface of the flap when in the closed position. Furthermore, the recessed area of the main body is provided with a groove, the second seal is recessed within the groove and the flange of the inner surface of the flap fits within the groove, so as to abut the recessed second seal when in the closed position.
According to another aspect of the present invention, there is also provided an exhaust vent kit for assembling an exhaust vent allowing fluid to exit a building through a conduit opening on an external wall of the building. The exhaust vent kit comprises a mounting plate mountable on the external wall of the building, the mounting plate having an opening therein, as well as a main body attachable to the mounting plate. The main body has a rear face facing the building, a front face facing away from the building, an aperture extending from the rear face to the front face, a top portion, and a bottom portion. The opening of the mounting plate and the aperture of the main body are in fluid communication with the conduit. The exhaust vent kit further comprises a flap pivotally attachable to the main body. The flap is movable between a closed position where the aperture is blocked by the flap and an opened position where the flap extends away from the aperture, in response to a pressure of the fluid being expelled from the conduit. A first seal located on either one of the flap or the main body is also provided for sealingly closing the aperture. The first seal surrounds the aperture when the flap is in the closed position.
According to another aspect of the present invention, there is also provided an exhaust vent for allowing fluid to exit a building through a conduit opening on an external wall of the building. The exhaust vent comprises a mounting plate mountable on the external wall of the building and having an opening therein. The exhaust vent also comprises a main body attached to the mounting plate. The main body has a rear face facing the building, a front face facing away from the building, an aperture extending from the rear face to the front face, a top portion, and a bottom portion. The opening of the mounting plate and the aperture of the main body are in fluid communication with the conduit. Moreover, the bottom portion of the main body is thicker than the top portion, the front face being thus angled relative to the external wall of the building. The exhaust vent further comprises a support member located on a bottom section of the mounting plate, the support member supporting the bottom portion of the main body, and a flap pivotally attached to the main body. The flap is movable between a closed position where the aperture is blocked by the flap and an opened position where the flap extends away from the aperture, in response to a pressure of the fluid being expelled from the conduit. The flap has an inner surface facing the front face of the main body, the inner surface having a flange projecting therefrom. The exhaust vent further comprises a first seal located on the main body for sealingly closing the aperture. The first seal surrounds the aperture when the flap is in the closed position and projects from the front face of the main body for abutting the inner surface of the flap when in the closed position. Finally the exhaust vent also comprises a second seal recessed within the front face of the main body for improving the sealed closure of the aperture. The second seal surrounds the first seal when the flap is in the closed position, the flange of the inner surface of the flap abutting the recessed second seal when in the closed position.
Other objects, advantages and features of the present invention will become more apparent upon reading the following non-restrictive description of preferred embodiments thereof, given for the purpose of exemplification only, with reference to the accompanying drawings in which:
a are respectively a back and a front perspective view of a component of the exhaust vent of
In the following description, the same numerical references refer to similar elements. The embodiments, geometrical configurations, materials mentioned and/or dimensions shown in the figures or described in the present description are preferred embodiments only, given solely for exemplification purposes.
Moreover, although the preferred embodiment of the exhaust vent and corresponding parts thereof consists of certain geometrical configurations as explained and illustrated herein, not all of these components and geometries are essential to the invention and thus should not be taken in their restrictive sense. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperation thereinbetween, as well as other suitable geometrical configurations, may be used for the exhaust vent according to the present invention, as will be briefly explained herein and as can be easily inferred herefrom by a person skilled in the art, without departing from the scope of the present invention. Moreover, it will be appreciated that positional descriptions such as “above”, “below”, “left”, “right” and the like should, unless otherwise indicated, be taken in the context of the figures and should not be considered limiting.
Referring generally to
Even though, in the majority of cases, the substance to be expelled is air, in the course of the present application the term “fluid” is understood to be any substance that can flow through a conduit and may need to exit a building and includes different types of gases or liquids. Moreover, the term “building” is used herein to refer to any structure comprising ducts, pipes or the like, and from which fluid may need to be expelled, for example, and without being limitative, houses, apartment blocks, duplex or similar types of residential or commercial building.
Referring to
The flap 26 is movable between a closed position, shown in
In the illustrated embodiment, and as better shown in
In an embodiment, shown in
In an embodiment, and as better shown in
It will be understood that an insulation layer may also be provided on the surface of the main body 14. In other embodiments, the main body 14 and/or the flap 26 can be provided with cavities, provided with air-tight and/or water-tight materials, such as felt, rubber and the likes.
In addition, it is possible to provide the flap 26 with biasing means, such as, without being limitative, spring, counterweight or the like, for biasing the flap 26 towards the closed position.
Still referring to
In the illustrated embodiments, the front 36 and rear 38 faces have a rectangular shape, however one skilled in the art will easily understand that these faces could have different shapes and sizes without departing from the scope of the present invention.
Still referring to
This configuration in which the flap 26 is enclosed in the recessed area 39 when the flap 26 is in the closed position, offers several advantages. In particular, such a configuration helps protect the flap 26 from the effect of outside winds and therefore helps maintaining the flap 26 in the closed position in windy conditions. Moreover, having the flap recessed within the main body improves the overall tightness of the vent, given the fact that the seals are located in the recessed area and protected therein, thereby being favourable to the overall sealed closure of the vent 10. In the context of the present invention, the term “sealed closure” is understood in the art to mean a substantially hermetic seal which prevents the ingress and egress of fluids, debris, or the like.
As better seen in
In the illustrated embodiment, the first seal consists of a rubber joint, more precisely a joint made of Thermoplastic elastomer (TPE), but one skilled in the art will understand that other sealing materials such as, without being limitative, other types of polymers, foam, silicone, felt, or the like, could be used without departing from the scope of the present invention. Moreover, in the illustrated embodiment, the seal 46 has a rectangular shape; however, it will be understood that seals of other shapes, such as without being limitative, a round shape, an oval shape, a triangular shape, a polygonal shape, or the like, could be provided as long as it results in the first seal 46 surrounding the aperture 44.
In the embodiment shown in
In an alternative embodiment shown in
The above-described dual seal arrangement, where a first and second seal 46, 50 are provided, is advantageous in that it provides an optimal overall tightness of the exhaust vent 10 to prevent cold air or humidity from penetrating into the building when the flap 26 is closed. However, one skilled in the art will understand that a single seal 46 surrounding the aperture 44 could be provided without departing from the scope of the invention. Moreover, when a second seal 50 is provided, this second seal 50 could be provided in a position other than the perimeter of the front face 36 of the main body 14, as long as the second seal 50 surrounds the first seal 46 when the flap 26 is closed.
Now referring to
As previously mentioned, the main body 14 may be attached to the mounting plate 12, using known mounting techniques. In order to allow the main body to be in fluid communication with the conduit, the positioning of the main body 14 on the mounting plate 12 should be such that the apertures of the main body 44 and the mounting plate 24 are aligned. One skilled in the art will understand that perfect alignment is not required, but the apertures must share a communication channel allowing fluid to flow. Similarly, the size and shape of the aperture 44 of the main body 14 and the aperture 24 of the mounting plate 12 preferably match to maximize fluid flow, but could differ without departing from the scope of the present invention.
In the illustrated embodiment, a connector 20 extends from the back face of the mounting plate 12 to allow easy connection between the conduit of the building and the mounting plate 12. The size and shape of the connector 20, at the interface of the connector 20 and the mounting plate 12, preferably matches that of the opening 24, in order to optimize fluid exchange through the opening 24. Therefore the size and shape of the opening 24 and the connector 20 are preferably similar. However, the size and shape of the connector 20 may shift towards the mounting plate 12 to conform to that of the opening 24. In the illustrated embodiment, the connector 20 and opening 24 have a circular configuration; however, it will be understood that connectors 20 and/or openings 24 having different configurations could be provided in order to match the shape and sizes of the duct or pipe to which it is to be connected to. The same could be said for the opening 44 of the main body 14, which may have a different size than that of the illustrated embodiments. In an alternative embodiment, no connector 20 could be provided, the duct or pipe therefore being connected directly onto the mounting plate 12 or the main body 14.
Still referring to the illustrated embodiment of
It should be understood that the term perpendicular should not be interpreted in a restrictive manner in the context of the present document, and that the support member 22 need not be exactly perpendicular to the mounting plate 12 and could have a downward or upward inclination without departing from the scope of the present invention.
In the illustrated embodiment, the support member 22 is a bent plate which is integral to the mounting plate 12. However one skilled in the art will easily understand that the support member 22 could be a distinct component joined to the mounting plate 12 by known mounting techniques such as, without being limitative, gluing, welding, screwing, riveting, or any other method of joining two components. Moreover, the support member 22 is preferably made of the same material as the mounting plate 12, but could be made of a different material without departing from the scope of the present invention.
In the embodiment shown in
In an embodiment, and as better shown in
The deflector 30 is a sheet of rigid material such as, without being limitative, metal or plastic, which is located under the bottom section 35 of the main body 14 and which extends forwardly beyond the main body in order to deflect outside air near the interface of the flap 26 and the bottom section 35 of the main body 41. The deflector can be integral to either one of the main body 14 or the support member 22 of the mounting plate 12, or can alternatively be connected to the main body 14 or the support member 22 through known mounting techniques such as, without being limitative, gluing, welding, screwing, riveting, or any other method of joining two components.
As better seen in
One skilled in the art will understand that in an alternative embodiment (not shown) the main body 14 and the connecting plate 12 could be designed as an integral component connectable to a conduit and mountable on an external wall of a building.
The exhaust vent 10 also preferably includes an exhaust box 16, provided with a front box 32 and a cover plate 34 to enclose the main body 14 therein. In the illustrated embodiment, the cover plate 34 is laid over the front box 32 such as to form a protective space protecting the main body 14 from wind, snow, rain or even small animals. The front box and cover plates 32, 34 are preferably made of bent metallic plates; however, other materials can be considered, such as, without being limitative, moulded plastic. One skilled in the art will easily understand that in an alternative embodiment, the front box and cover plates 32, 34 could be formed as a single component. The exhaust box 16 could be attached to the mounting plate 12 or the external wall through known mounting techniques such as, without being limitative, gluing, welding, screwing, riveting, or any other method of joining two components.
The top cover 34 of the exhaust box 16 is preferably downwardly inclined for preventing rain or snow from accumulating on top of the exhaust box 16. The exhaust box 16 not only prevents accumulation of debris such as snow or leaves in front of the main body 14 but also provides a more aesthetic look to the exhaust vent 10. Accumulation of debris in front of the flap 26 is obviously undesirable, as it can prevent the flap 26 from opening and thus prevent air from being ventilated outside the building.
As can better be seen in
Referring to
Referring now to
As it can be appreciated, the exhaust vent 10 of the invention allows an improved sealed closure of the valve 14 when no air is expelled from the conduit to which it is connected. In these difficult economic times when the costs of energy keep increasing, avoiding heat transfer and/or losses through the exhaust vent is highly desirable. The exhaust vent 10 of the invention advantageously prevents such undesired heat transfer.
Several alternative embodiments and examples have been described and illustrated herein. The embodiments of the invention described above are intended to be exemplary only. A person skilled in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person skilled in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive.
The present application is a continuation-in-part of U.S. patent application Ser. No. 13/419,500 filed on Mar. 14, 2012, still pending.
Number | Date | Country | |
---|---|---|---|
61475892 | Apr 2011 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13419500 | Mar 2012 | US |
Child | 13649175 | US |