Disclosed embodiments are related to push force reducers for exit devices.
Exit devices are often used to secure doors. The exit devices often include actuators such as push bars which may be actuated to open the door. Users may push the push bar to actuate the push bar and open the door. Regulations exist which regulate various aspects of exit device, including the pushing force required to actuate the push bar of a door.
In some embodiments, an exit device comprises a push bar movable between an unactuated position and an actuated position; an arm operatively coupled to the push bar, wherein the arm is movable between a first arm position and a second arm position, and wherein movement of the push bar from the unactuated position to the actuated position moves the arm from the first arm position to the second arm position; a slide operatively coupled to the arm, wherein the slide is movable in a linear direction of movement between a first slide position and a second slide position, and wherein movement of the arm from the first arm position to the second arm position moves the slide from the first slide position to the second slide position; and one or more biasing members coupled to the slide and configured to bias the slide to the second slide position, thereby reducing a force to move the push bar from the unactuated position to the actuated position.
In some further embodiments, an exit device comprises: a push bar movable between an unactuated position and an actuated position; an arm operatively coupled to the push bar, wherein the arm is movable between a first arm position and a second arm position, and wherein movement of the push bar from the unactuated position to the actuated position moves the arm from the first arm position to the second arm position; a lever operatively coupled to the arm, wherein the lever is movable between a first lever position and a second lever position, and wherein movement of the arm from the first arm position to the second arm position moves the lever from the first lever position to the second lever position; a slide operatively coupled to the lever, wherein the slide is movable in a linear direction of movement between a first slide position and a second slide position, and wherein movement of the lever from the first lever position to the second lever position moves the slide from the first slide position to the second slide position; and one or more biasing members coupled to the slide and configured to bias the slide to the second slide position, thereby reducing a force to move the push bar from the unactuated position to the actuated position.
In some even further embodiments, an exit device comprises: a push bar movable between an unactuated position and an actuated position; an arm operatively coupled to the push bar, wherein the arm is rotatable between a first arm position and a second arm position, and wherein movement of the push bar from the unactuated position to the actuated position rotates the arm from the first arm position to the second arm position; a lever operatively coupled to the arm, wherein the lever is rotatable between a first lever position and a second lever position, and wherein rotation of the arm from the first arm position to the second arm position rotates the lever from the first lever position to the second lever position; a slide operatively coupled to the lever, wherein the slide is movable in a linear direction of movement between a first slide position and a second slide position, and wherein rotation of the lever from the first lever position to the second lever position moves the slide from the first slide position to the second slide position, wherein the exit device is configured to be coupled to a door; a rod operatively coupled to a latch for securing the door, wherein the rod is operatively coupled to the slide, wherein the rod is movable between a first rod position and a second rod position, and wherein movement of the slide from the first slide position to the second slide position moves the rod from the first rod position to the second rod position, wherein the latch is movable between a latched position and an unlatched position, and wherein movement of the rod from the first rod position to the second rod position moves the latch from latched position to the unlatched position; and one or more springs coupled to the slide and configured to bias the slide to the second slide position, thereby reducing a force to move the push bar from the unactuated position to the actuated position.
In some even further still embodiments, an exit device comprises: a push bar movable between an unactuated position and an actuated position; a bolt operatively coupled to the push bar, wherein the bolt is movable between a bolt extended position and a bolt retracted position, and wherein movement of the push bar from the unactuated position to the actuated position moves the bolt from the bolt extended position to the bolt retracted position and wherein the bolt is configured to secure the exit device in the bolt extended position; an arm operatively coupled to the push bar, wherein the arm is movable between a first arm position and a second arm position, and wherein movement of the push bar from the unactuated position to the actuated position moves the arm from the first arm position to the second arm position; and one or more biasing members coupled to the arm and configured to bias the arm to the second arm position, thereby reducing a force to move the push bar from the unactuated position to the actuated position.
In some yet even further still embodiments, an exit device comprises: a push bar movable between an unactuated position and an actuated position; an arm operatively coupled to the push bar, wherein the arm is movable between a first arm position and a second arm position, and wherein movement of the push bar from the unactuated position to the actuated position moves the arm from the first arm position to the second arm position; a slide plate operatively coupled to the arm, wherein the slide is movable in a linear direction of movement between a first slide plate position and a second slide plate position, and wherein movement of the arm from the first arm position to the second arm position moves the slide plate from the first slide plate position to the second slide plate position; and one or more biasing members coupled to the slide plate and configured to bias the slide plate to the second slide plate position, thereby reducing a force to move the push bar from the unactuated position to the actuated position.
It should be appreciated that the foregoing concepts, and additional concepts discussed below, may be arranged in any suitable combination, as the present disclosure is not limited in this respect. Further, other advantages and novel features of the present disclosure will become apparent from the following detailed description of various non-limiting embodiments when considered in conjunction with the accompanying figures.
The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. In the drawings:
Various regulatory requirements exist which specify requirements for exit devices. For example, The Americans with Disabilities Act (ADA) establishes requirements for user-applied forces associated with operating exit devices. Specifically, the ADA establishes that the force required to activate a panic bar of an exit device must be below a specified force. Such a requirement may help to enable individuals with disabilities and/or limited strength to operate exit devices safely. Typically, the force required to activate a panic bar of an exit device must be below 15 lbf. Recently, the ADA has established that the force required to activate a panic bar of an exit device must be below 5 lbf in some cases.
This recent change has prompted alterations to existing exit devices in order to comply with the changed requirement. However, the inventor has recognized that exit devices including traditional door bolts and vertical rods are relatively complicated to make compliant with the updated requirement, especially in the case of surface vertical rods. For example, altering the materials and/or geometry of one or more components of the exit device (e.g., vertical rods), may result in the exit device being out of compliance with one or more other requirements. For example, reducing the weight of the vertical rod by altering the material of the rod may make the exit device non-compliant with pull-strength requirements. In another example, altering the latch of the exit device may make the exit device non-compliant with fire safety and/or security requirements. Accordingly, the inventor has recognized a need for an exit device that may be actuated with a reduced push force and may be used with various arrangements, including vertical surface rods.
The inventor has recognized improvements for exit devices for reducing forces required to actuate the exit devices. The improved exit devices may include a biasing member configured to reduce a force to move an actuator of the exit device. For example, the exit device may include a biasing member configured to reduce a force to move (e.g., push) a push bar from an unactuated position to an actuated position. The reduced force is no more than 5 lbf according to some preferred embodiments, and as such the improved exit device may be compliant with the aforementioned updated ADA requirement. The inventor has recognized the improvements may be cost-effective, have a relatively low or zero increase on the size of the exit device, be simple to manufacture, and/or simple to use.
The improved exit device may include various moveable components operatively coupled to the push bar configured to enable operation of the exit device. For example, the exit device may include an arm operatively coupled to the push bar, wherein the arm is movable between a first arm position and a second arm position, and wherein movement of the push bar from the unactuated position to the actuated position moves the arm from the first arm position to the second arm position. The exit device may also include a slide operatively coupled to the arm. The slide may be movable in a linear direction of movement between a first slide position and a second slide position, and movement of the arm from the first arm position to the second arm position may move the slide from the first slide position to the second slide position. As mentioned above, the exit device may include a biasing member configured to reduce the force to actuate the exit device. The biasing member may be coupled to the slide and may be configured to bias the slide to the second slide position, thereby reducing a force to move the push bar from the unactuated position to the actuated position.
The biasing member may also be coupled to other any other appropriate portion of the exit device and configured to reduce a force to move the push bar from the unactuated position to the actuated position. For example, the biasing member may be configured to bias the arm to the second arm position to reduce a force to move the push bar from the unactuated position to the actuated position. In another example, the exit device includes a bolt operatively coupled to the push bar and configured to move between a retracted bolt position and an extended bolt position and the biasing member is configured to bias the bolt to the retracted bolt position to reduce a force to move the push bar from the unactuated position to the actuated position. In a further example, the exit device includes a slide plate operatively coupled to the push bar and configured to move between a first slide plate position and a second slide plate position, and the biasing member is configured to bias the slide plate to the second position, thereby reducing a force to move the push bar from the unactuated position to the actuated position. Optionally, multiple biasing members may be employed and coupled to the slide as well as any other appropriate component of the exit device and configured to reduce a force to move the push bar from the unactuated position to the actuated position.
In some embodiments, the exit device includes a lever operatively coupled to the arm and the lever is movable between a first lever position and a second lever position. Movement of the arm from the first arm position to the second arm position may move the lever from the first lever position to the second lever position. In some embodiments, the exit device is configured to be coupled to a door. In such embodiments, the exit device may also include a rod operatively coupled to a latch for securing the door, wherein the rod is operatively coupled to the slide, wherein the rod is movable between a first rod position and a second rod position, and wherein movement of the slide from the first slide position to the second slide position moves the rod from the first rod position to the second rod position. The latch may be movable between a latched position and an unlatched position, and movement of the rod from the first rod position to the second rod position may move the latch from latched position to the unlatched position. One or more biasing members may be coupled to any appropriate movable component or combination of moveable components described herein, including the arm, lever, and/or rod to reduce the force to move the push bar as the disclosure is not limited in this fashion. As should be appreciated, the rod(s) may be a surface vertical rod(s) or a concealed vertical rods(s).
The biasing member may be a spring, according to some embodiments. For example, the biasing member may be an extension spring, compression spring, or torsion spring. Embodiments including multiple biasing members may use one or more of or any appropriate combination of the foregoing springs as the disclosure is not limited in this sense. In some cases, the biasing member may be selected based at least in part on dimensions, weights, and/or other parameters of other components of the exit device. For example, in embodiments where the exit device includes relatively heavy rods operatively coupled to the push bar, the force to actuate the push bar is higher due to the increased force of gravity that must be overcome to move the heavy rods. In these embodiments, the biasing member may be selected/formed to further reduce the force required to actuate the associated push bar to compensate for the increased force of gravity. Rods may be heavier, for example, in embodiments where the exit device is configured to be coupled to a door of a relatively great height requiring longer (and therefore heavier) rods. A biasing member may be selected/formed to have an appropriate stiffness and may correspondingly reduce the force to actuate the push bar appropriately.
Turning to the figures, specific non-limiting embodiments are described in further detail. It should be understood that the various systems, components, features, and methods described relative to these embodiments may be used either individually and/or in any desired combination as the disclosure is not limited to only the specific embodiments described herein.
As discussed herein, the exit device is configured to be coupled to a door according to some embodiments. For example, the exit device is shown coupled to a door in the depicted embodiments of
The depicted embodiments of
The arm 310 is movable between a first arm position and a second arm position. In some embodiments, the arm 310 is rotatable between the first arm position and the second arm position. As shown in the depicted embodiments of
Movement of the arm 310 from the first arm position to the second arm position moves the lever 320 from the first lever position to the second lever position according to some embodiments. For example, the arm 310 may engage (e.g., contact) the lever 320 as the arm moves from the first arm position to the second arm position, thereby moving the lever 320. Movement of the lever 320 from the first lever position to the second lever position moves the slide 330 from the first slide position to the second slide position according to some embodiments. For example, the lever 320 may engage (e.g., contact) the slide 330 as the lever moves from the first lever position to the second lever position, thereby moving the slide 330. In some embodiments, the lever 320 moves from the first lever position to the second lever position in a direction of movement that is opposite to a local direction of gravity. In some embodiments, the slide 330 moves from the first slide position to the second slide position in a direction of movement that is opposite to a local direction of gravity. In embodiments including a rod, movement of the slide 330 from the first slide position to the second slide position may move the rod from the first rod position to the second rod position.
In the depicted embodiment of
The exit device 100 may include a biasing member 420 configured to reduce the force to move the push bar from the unactuated position to the actuated position. The biasing member 420 may be coupled to any appropriate movable component of the exit device 100, including but not limited to the push bar, the arm 310, the lever 320, the slide 330, and/or the rod. For example, in the depicted embodiment of
In embodiments including one or more rods coupled to the exit device 100, the rod may couple to the slide 330. For example, the rod may couple to (e.g., be received by) an opening 360 on the slide 330. In some embodiments, the rod and the opening 360 include threads to allow the rod to be threaded onto the slide 330, thereby forming a threaded connection between the rod and the slide 330. However, it should be appreciated that the rod may couple to the exit device 100 in any appropriate fashion including but not limited to pins or any other appropriate fastener as the disclosure is not limited in this sense. In some embodiments, two rods couple to the slide 330 via two openings 360A, 360B.
In some embodiments, the slide 330 includes a slot, including the depicted embodiments of
As previously introduced, any embodiments of the exit device 100 described herein may include any appropriate number of biasing members 420. For example, in the depicted embodiment of
As mentioned above, the one or more slide attachment points 410 may be positioned at any appropriate location of the slide 330. For example, in the depicted embodiment of
In some embodiments, the push bar includes one or more push bar biasing members configured to bias the push bar to the actuated position and/or the arm 310 to the second arm position. For example, the push bar may include one or more compression springs, tension springs, torsion springs, any combination thereof, and any other appropriate biasing member configured to bias the push bar to the actuated position and/or the arm 310 to the second arm position.
As previously discussed, the exit devices herein may optionally include a door bolt configured to selectively secure the exit device. In the depicted embodiment of
The door bolt 610 may be rotatable via a pin 630a. The door bolt 610 may be operatively coupled to the arm 310, such that movement of the arm 310 from the first arm position to the second arm position moves the door bolt 610 from the extended position to the retracted position. The arm 310 may also be rotatable via a pin 630b. A biasing member 620 may be coupled to the arm 310 and configured to bias the arm 310 to the second position, thereby biasing the bolt 610 toward the retracted position. In some embodiments, such as the depicted embodiment of
In the depicted embodiments of
The exit device 600 may include a bolt biasing member 624 according to some embodiments, such as the depicted embodiment of
In some embodiments, an exit device 900 may include a slide plate 910 operatively coupled to the push bar. The slide plate 910 may move from a first slide plate position to a second slide plate position, wherein movement of the push bar from the unactuated position to the actuated position moves the slide plate 610 from the first slide plate position to the second slide plate position. In some embodiments, such as the depicted embodiment of
The biasing member 920 may be configured to bias the slide plate 910 to the second slide plate position. In some embodiments, such as the depicted embodiment of
A side view of the exit device 900 depicted in
While the present teachings have been described in conjunction with various embodiments and examples, it is not intended that the present teachings be limited to such embodiments or examples. On the contrary, the present teachings encompass various alternatives, modifications, and equivalents, as will be appreciated by those of skill in the art. Accordingly, the foregoing description and drawings are by way of example only.
What is claimed is:
This Application is a Non-Provisional of U.S. Application Ser. No. 63/615,433, filed Dec. 28, 2023, entitled “EXIT DEVICE PUSH FORCE REDUCER,” the entire contents of which is incorporated herein by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| 63615433 | Dec 2023 | US |