The present invention relates to the field of devices designed for the holding of tactical gear. More specifically, the present invention relates to devices designed to retain and secure tactical gear to the person, clothing or gear of a user.
In a tactical environment or situation or training or sporting activity the need of the operator, soldier, law enforcement officer, civilian sportsman or other user to carry various gear on one's person, in support of the mission or activity is always present. As such users are continually searching for improved methods and items to carry their gear. Such improvements often include features that increase the amount of gear being carried through a more efficient use of space, modularity in using and arranging such gear specific to a user's needs and improved accessibility to said gear while maintaining a reasonable (and sometimes adjustable) level of security in carrying such items. These items include but are not limited to: rifle magazines, pistol magazines, ammunition, radios, flashlights, batons, handcuffs, flash bangs, hand grenades, batteries, scopes or other aiming devises, or any other items as may be considered useful for their task. Additionally, users seek durability in such carry pouches as their need is essential and their operating locations are often remote.
Devices for the retention and securing of tactical gear are known in the prior art and generally have a pouch having an upward-oriented opening a flap mechanism that obstructs the upward-oriented opening when the flap mechanism is engaged and closed, means for fastening the flap mechanism in a closed position and means of attachment whereby the pouch is either an integrated feature of the clothing of a user or may be otherwise attached to the clothing or accessories worn by a user. These devices are limited in that they slow down access to stored gear. While the flap keeps the gear from falling out of the pouch, it keeps the user from quickly and efficiently removing the gear from the pouch. For example, when the pouch is used to store an ammunition magazine, the flap must first be unfastened and restrained to access the magazine contained within the pouch. This causes a delay when trying to negotiate the flap mechanism, which can be the difference between life and death for a user in a combat situation.
Also known in the prior art are devices for the retention and securing of gear wherein the pouch has an upward oriented opening but no flap mechanism. In these instances, the pouch dimensions must match the dimensions of the gear to provide a tight fit for the gear by virtue of the force of friction between the interior of the pouch and the gear it contains. By tailoring the pouch to ensure a tight fit for a specific gear, the pouch lacks the ability to securely retain and store gear of varying shapes and sizes. Each pouch tends to be designed for a particular size and shape of gear and, therefore, a single user may need to acquire several of these devices in varying sizes and designs to effectively secure, store and retain a variety of gear, such as various shapes and sizes of magazine ammunition.
Other pouch systems designed to carry ammunition magazines, or other similar size items are sometimes constructed as a simple soft fabric, sewn bag or pouch. Since these devices are loose and offer no retention on the items carried, retention straps or flaps as described above are required to retain the carried items securely in the pouch. Additionally, insertion of items into the pouch is often difficult as snagging against the floppy edges of the pouch opening interferes with the smooth reception of the items to be carried.
There is also simple soft fabric, sewn pouches with some elastic quality, which are generally sewn bags that compress against the item being carried and offer some retentive qualities. However, once the item is removed from the pouch the pouch collapses on itself and insertion of another item or reinsertion of the carry item is difficult.
Another known device is a molded, polymer loose fitting pouch or box, which offer space to carry an item, or a small range of similarly sized items, but with no retentive qualities. As such they also require retention straps or flaps to securely retain the carry items as described above.
There are also molded, form fitted polymer precision fitting pouches that are shaped to fit specific items only, with an extremely limited range of what can be carried. Some such pouches allow for a range of tension adjustment to aid in retention and security of the item carried, however, such is limited to only those specific items the pouch is formed to fit.
As such, there is a need for a device to hold a wide range of sized and shaped items that can be inserted into the device with a high level of retention and security for each without straps or flaps. There is also a need for a device that that both securely holds gear of various shapes and sizes but does not hinder the user in accessing the gear by having to open and restrain a flap that covers the opening for insertion of gear.
While there are variable types of compression pouches known in the prior art, the present invention has various advantages and improvements that are not known or described in the prior art.
The present invention seeks to meet these needs by providing a novel expandable variable compression carry pouch with an inner surface that form fits to, and retains securely, the object being carried. Such items include, but are not limited to, ammunition magazines for handguns, for rifles or other similar items or any and all other items of similar size or shaped items as may be desired to be carried within the pouch. The pouch has variable compression with an exoskeleton construction, which is a hybrid construction that combines a soft, flexible shell with semi-flexible molded outer components on the back, sides, bottom and front of the flexible shell. These molded components form an exoskeleton that provides structural reinforcement where needed without limiting the essential qualities of expansion or contraction or form fit that is essential to achieve the unique features and superior function of the pouch of the present invention.
Flared surfaces on all four sides of the pouch opening allowing smooth, blind insertion of the mag into the pouch. Molded channels and recesses on the molded outer components control and protect the binding cord and eliminate snags and wear. The front plate is engineered to direct pressure down through the flexible shell forcing its inner friction surface to make positive contact along the length of the magazine. With minimal adjustment to the cord, the holding power of the pouch can be multiplied through the designed leverage in the system. Additionally, the cross bars of the rifle mag pouches front plate allow pistol mag pouches to be stacked at variable levels on the rifle pouch. The back plate is molded to include threaded inserts (such as brass inserts) allowing the rapid change of mounting accessories.
In the preferred embodiment, superior materials are used to construct the pouch, including but not limited to, super-tough nylon to construct the inner shell. The molded outer components are preferably constructed from a thermoplastic elastomer such as Santoprene™. In addition to extreme strength and durability, these materials absorb no moisture and gain no weight when exposed to water.
The hybrid construction method of stitching the molded outer components to the flexible shell eliminates unnecessary bulk and weight. The present invention preferably weighs less than 4 oz., which makes the design among the lightest available yet give no compromise in durability, function, or features.
The molded components use formed channels and corresponding recesses to guide and protect the binding device used to bind or lace together the molded components. The formed channels enhance the weave or lacing patterns available as well as allow the tension of the binding cord to be fixed or variable. The molded components can be generic or specific in shape relative to what is to be carried. Further, the pouch has a plurality of molded mounting points to allow the pouch to be completely modular with itself and an entire family of other pouches and mounting components. Finally, the present invention is smaller with a more compact design and is more efficient in its use. Overall method of construction, materials and process used, protective features incorporated to enhance durability of the pouch and form fitting components all add to the above desired improvements in a unique combination.
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In one embodiment, a side channel support 120 fits inside the bottom wall 30 of the flexible shell and forms the opposing side walls 70 and bottom wall 80 of the exoskeleton structure. Attached to the flexible shell front wall 10 is the front wall 50 of the exoskeleton. The front wall 50 may be attached by various methods known in the prior art, such as sewing, gluing, riveting, screwing, or using a hook and loop fastener. Attached to the flexible shell back wall 20 is the back wall 60 of the exoskeleton. The back wall 60 may be attached by various methods known in the prior art, such as sewing, gluing riveting screwing, or using a hook and loop fastener. The front wall 50 is aligned so as to transfer pressure though the flexible shell lined with or composed out of a friction material forcing the friction material against any item carried within the pouch, such as the magazine carrier of
The front wall 50 of the exoskeleton affixed to the outside surface of the front wall 10 of the flexible shell and the back wall 60 of the exoskeleton is affixed to the outside surface of the back wall 20 of the flexible shell. As such, the flexible shell front wall 10 and back wall 20 is forced to conform to the contours of the exoskeleton front wall 50 and the flexible shell back wall 20 is forced to conform to the contours of the exoskeleton back wall 60. In one embodiment of the present invention, a flare or angle shape is created at the top end of the exoskeleton front 50 and back 60 walls, thereby forcing a flare shape of the front 10 and back 20 walls of the flexible shell at the open end of the flexible shell. This flare allows items to be easily inserted into the pouch.
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In addition, the molded back wall 60 has a plurality of channels 110 that facilitates the attachment of the flexible, binding cord 120 that secures front, back, and side components with and elastic effect that provides variable compression against any item carried within the pouch. As shown in
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Another feature of side channel support 190 combined with the flexible shell is that a flare or angle shape is created at the top of the opposing sides 200 and 210 that opens the mouth of the pouch. This flaring allows items to be easily inserted into the pouch. When combined with the flare of the front wall 50 and the flare of the back wall 60, this results in a flare on all sides of the pouch opening, such that insertion of items is smooth and snag free from any angle even though it is a soft pouch with compression qualities, which is a significant improvement over the soft pouches with compression qualities known in the prior art.
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The side channel supports 190 of the present invention can be used with various types of pouches, including hard shelled pouches, to allow expansion and contraction of the sides of the pouch, thereby conforming to a wider variety of sized items and improving the compression capabilities of the pouch.
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The binding cord 120 can be loosened or tightened giving a range of adjustment. Adjustment varies depending upon the size, shape, and the preferred tension and level of retention or security desired. Tightening the cord increases the pressure applied by the pouch to the item carried.
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Channels 110 or specific openings that are formed into the back wall 50, recessed channels 140 of the front wall tabs 130 and slots 220 in the side channel supports 190 of the pouch provide for protection of the binding cord 120, attachment points for the binding cord 120 and as a guided path for the weave and placement of the binding cord 120 and embody significant improvements over any other previously known pouch in the prior art. For example, the channels 110 of the back wall 50, shown in
The inner friction surface of the flexible pouch combined with the front wall 50 is actuated by the applied tension of the binding cord 120 wherein a torsion effect is developed between the tabs 130 and the mounting surface of the front wall 50. This results with increased pressure that is transferred to specific locations along the front wall 50 and through the outer flexible shell to the surface against and directly onto the item being carried. This greatly enhances the retentive qualities and security of the pouch.
The present invention is completely modular with an entire family of mounting components. For example, as shown in
The flexible shell can be of various sizes yet still fit within the exoskeleton created by the front wall 50, back wall 60 and side walls 70. It is contemplated that the molded outer components are constructed from a thermoplastic elastomer material the material of flexible shell is construction from nylon fabric, leather, molded polymer or combinations thereof. However, the invention need not be limited to these materials.
The pair of opposing side walls 70 can be flared at the ends of the pouch top opening, which ensures a receptive path for items to be easily and smoothly inserted into the pouch. While some pouches known in the prior art have a flare on the left and right side, they leave the front and back surfaces to interfere with inserting items into the pouch. The present invention provides smooth and snag free insertion of items into the pouch from any angle even though it is a soft pouch with compression qualities.
The pouch construction maintains a positive, adjustable grip on its contents without additional securing systems. However, if additional retention is desired, tabs can be attached to the top edges of the flexible shell for use of “over the top” bungee retainers. In addition, a strip of hook, loop or hook and loop fastener, such as Velcro®, is attached to the back wall 60 of the exoskeleton for the user that utilizes adhesive hook and/or loop on their magazine belts.
In other embodiments, the present invention is an expandable, variable compression pouch for carrying items that need not contemplate an exoskeleton structure per se. For example, the general flaring of a front wall 50, back wall 60, bottom wall 80 and side walls 70, whether used in conjunction with a flexible shell or not, creates a flare or angle shape at the top end of the front 50, back 60 and side 70 walls. This creates a flare shape at the open end of the pouch. This flare allows items to be easily inserted into the pouch.
Similarly, in another embodiment, the present invention is an expandable, variable compression pouch for carrying items that need not contemplate an exoskeleton structure per se. A pair of opposing front 50 and back 60 walls, whether used in conjunction with a flexible shell or not, may be used in conjunction with a U-shaped support with a pair of opposing side walls 70 with a waved contour 230 incorporated and molded into the lower portion of the opposing sides 70 and a bottom wall 80 with a waved contour 240 incorporated and molded into the bottom wall 80, which allows expansion and contraction of the sides of the U-shaped support.
Soft and flexible pouches of the prior art do not allow for mounting of accessories or modularity with other accessories. However, the exoskeleton structure of the present invention allows for mounting bars or attachments points as a part of the outer molded components while maintaining the flexible pouch structure in order to accommodate various shaped and sized accessories.
For the purposes of promoting an understanding of the principles of the invention, reference has been made to the preferred embodiments illustrated in the drawings, and specific language has been used to describe these embodiments. However, this specific language intends no limitation of the scope of the invention, and the invention should be construed to encompass all embodiments that would normally occur to one of ordinary skill in the art. The particular implementations shown and described herein are illustrative examples of the invention and are not intended to otherwise limit the scope of the invention in any way. For the sake of brevity, conventional aspects of the method (and components of the individual operating components of the method) may not be described in detail. Furthermore, the connecting lines, or connectors shown in the various figures presented are intended to represent exemplary functional relationships and/or physical or logical couplings between the various elements. It should be noted that many alternative or additional functional relationships, physical connections or logical connections might be present in a practical device. Moreover, no item or component is essential to the practice of the invention unless the element is specifically described as “essential” or “critical”. Numerous modifications and adaptations will be readily apparent to those skilled in this art without departing from the spirit and scope of the present invention.
This application claims priority to U.S. Provisional Application No. 62/240,337 filed Oct. 12, 2015. The entire contents of the above application are hereby incorporated by reference as though fully set forth herein.
Number | Name | Date | Kind |
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6154997 | Aluotto | Dec 2000 | A |
6202908 | Groover | Mar 2001 | B1 |
7025238 | Hughes | Apr 2006 | B2 |
8011544 | Howell | Sep 2011 | B1 |
8485405 | Crye | Jul 2013 | B2 |
8887977 | Ralph | Nov 2014 | B2 |
Number | Date | Country | |
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20170099934 A1 | Apr 2017 | US |
Number | Date | Country | |
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62240337 | Oct 2015 | US |