While the disclosure is applicable outside the oil field industry, one such use of the disclosure is in sampling underground reservoir fluids. Sampling of underground fluids is typically beneficial in identifying underground fluid constituents and properties related thereto. For example, fluid sampling may be conducted by deploying a probe having a sampling port to receive formation fluid. The identification of fluid properties is beneficial for understanding the reservoir, planning extraction and production techniques, and even providing information on expected refinement requirements.
A wellbore is generally drilled prior to sampling the underground formation fluids. The probe is limited to providing a single fluid sample at a given depth and radial location of the wellbore. The probe must then be moved to a subsequent location in order to sample fluid at a different depth. The probe is extended from a tool and pressed against the wellbore formation to receive fluid. The fluid may be tested downhole or trapped and later tested at the surface.
Conventional sampling systems, such as the probe, not only receive formation fluid but also unwanted filtrate or contaminates. In many instances, the filtrate or contaminants may be large enough to clog a port of the sampling system. The clogging can prevent any further fluid from being received through the sampling port. Solutions to this have focused on methods to continue sampling rather than any solution related preventing the debris from invading the sampling port. Chief among these techniques is to increase the drawdown pressure at the sampling port with an underground pump. As can be expected, however, such a solution can cause additional dislodgement of particles, preventing further sampling.
Dealing with a clogged sampling port can cause additional rig time, which can be expensive, or even a failure to receive fluid samples, which can lead to inaccurate fluid property measurements, fluid models or other undesirable outcomes that are attempting to be prevented by the sampling operation. Improvements in sampling systems are beneficial in the industry to save expensive rig time and ensure quality formation sample measurements are obtained.
It will be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, this disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not itself dictate a relationship between the various embodiments and/or configurations discussed. Moreover, the subterranean formation of a first feature over or on a second feature in the description may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact.
In accordance with the present disclosure, a wellsite with associated wellbore and apparatus is described in order to describe an embodiment of the disclosure, but not limiting or only arrangement of the subject matter of the disclosure. To that end, apparatus at the wellsite may be altered, as necessary, due to field considerations encountered.
The present disclosure illustrates a system and method for collecting formation fluid through a port or drain in the body of an inflatable or expandable packer. The collected formation fluid may be conveyed along an outer layer of the packer to a tool flow line and then directed to a desired collection location. Use of the packer to collect a sample enables the use of larger expansion ratios and higher drawdown pressure differentials. Additionally, because the packer uses a single expandable sealing element, the packer is better able to support the formation in a produced zone at which formation fluids are collected. This quality facilitates relatively large amplitude draw-downs even in weak, unconsolidated formations.
The packer is expandable across an expansion zone to collect formation fluids from a position along the expansion zone, i.e. between axial ends of the outer sealing layer. Formation fluid can be collected through one or more ports or drains comprising fluid openings in the packer for receiving formation fluid into an interior of the packer. The ports may be positioned at different radial and longitudinal distances. For example, separate ports can be disposed along the length of the packer to establish collection intervals or zones that enable focused sampling at a plurality of collecting intervals, e.g. two or three collecting intervals. The formation fluid collected may be directed along flow lines, e.g. along flow tubes, having sufficient inner diameter to transport the formation fluid. Separate flowlines can be connected to different drains to enable the collection of unique formation fluid samples. In other applications, sampling can be conducted by using a single drain placed between axial ends of the packer sealing element.
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In an embodiment, the tools 125 may include logging while drilling (“LWD”) tools having a thick walled housing, commonly referred to as a drill collar, and may include one or more of a number of logging devices. The logging while drilling tool may be capable of measuring, processing, and/or storing information therein, as well as communicating with equipment disposed at the surface of the well site. As another example, the tools 125 include measurement while drilling (“MWD”) tools may include one or more of the following measuring tools a modulator, a weight on bit measuring device, a torque measuring device, a vibration measuring device, a shock measuring device, a stick slip measuring device, a direction measuring device, and inclination measuring device, and\or any other device. As yet another example, the tools 125 may include a formation capture device 170, a gamma ray measurement device 175 and a formation fluid sampling tool 610, 710, 810 which may include a formation pressure measurement device 6a and/or 6b. The signals may be transmitted toward the surface of the earth along the conveyance 105.
Measurements obtained or collected may be transmitted via a telemetry system to a computing system 185 for analysis. The telemetry system may include wireline telemetry, wired drill pipe telemetry, mud pulse telemetry, fiber optic telemetry, acoustic telemetry, electromagnetic telemetry or any other form of telemetering data from a first location to a second location. The computing system 185 is configurable to store or access a plurality of models, such as a reservoir model, a fluid analysis model, a fluid analysis mapping function.
The rig 101 or similar looking/functioning device may be used to move the conveyance 105. Several of the components disposed proximate to the rig 101 may be used to operate components of the overall system. For example, a drill bit 116 may be used to increase the length (depth) of the wellbore. In an embodiment where the conveyance 105 is a wireline, the drill bit 116 may not be present or may be replaced by another tool. A pump 130 may be used to lifts drilling fluid (mud) 135 from a tank 140 or pits and discharges the mud 135 under pressure through a standpipe 145 and flexible conduit 150 or hose, through a top drive 155 and into an interior passage inside the conveyance 105. The mud 135 which can be water or oil-based, exits the conveyance 105 through courses or nozzles (not shown separately) in the drill bit 116, wherein it cools and lubricates the drill bit 116 and lifts drill cuttings generated by the drill bit 116 to the surface of the earth through an annular arrangement.
When the well 110 has been drilled to a selected depth, the tools 125 may be positioned at the lower end of the conveyance 105 if not previously installed. The tools 125 may be coupled to an adapter sub 160 at the end of the conveyance 105 and may be moved through, for example in the illustrated embodiment, a highly inclined portion 165 of the well 110.
During well logging operations, the pump 130 may be operated to provide fluid flow to operate one or more turbines in the tools 125 to provide power to operate certain devices in the tools 125. When tripping in or out of the well 110, (turning on and off the mud pumps 130) it may be in feasible to provide fluid flow. As a result, power may be provided to the tools 125 in other ways. For example, batteries may be used to provide power to the tools 125. In one embodiment, the batteries may be rechargeable batteries and may be recharged by turbines during fluid flow. The batteries may be positioned within the housing of one or more of the tools 125. Other manners of powering the tools 125 may be used including, but not limited to, one-time power use batteries.
An apparatus and system for communicating from the conveyance 105 to the surface computer 185 or other component configured to receive, analyze, and/or transmit data may include a second adapter sub 190 that may be coupled between an end of the conveyance 105 and the top drive 155 that may be used to provide a communication channel with a receiving unit 195 for signals received from the tools 125. The receiving unit 195 may be coupled to the surface computer 185 to provide a data path therebetween that may be a bidirectional data path.
Though not shown, the conveyance 105 may alternatively be connected to a rotary table, via a Kelly, and may suspend from a traveling block or hook, and additionally a rotary swivel. The rotary swivel may be suspended from the drilling rig 101 through the hook, and the Kelly may be connected to the rotary swivel such that the Kelly may rotate with respect to the rotary swivel. The Kelly may be any mast that has a set of polygonal connections or splines on the outer surface type that mate to a Kelly bushing such that actuation of the rotary table may rotate the Kelly. An upper end of the conveyance 105 may be connected to the Kelly, such as by threadingly reconnecting the drill string 105 to the Kelly, and the rotary table may rotate the Kelly, thereby rotating the drill string 105 connected thereto.
The packer system 200 may have one or more ports or sampling drains 204, 206 for receiving fluid from the formation or the wellbore into the packer system 200. In an embodiment, the packer system 200 has one or more guard ports 204 located longitudinally from one or more sample ports 206. In the illustrated embodiment, the guard ports 204 are illustrated a closer longitudinal distance from ends of the packer system than a longitudinal distance of the one or more sample ports 206 to the ends of the packer system 200. The ports 204, 206 may be located at distinct radial positions about the packer system 200 such that the ports 204, 206 contact different radial positions of the wellbore. The ports 204, 206 may be embedded radially into a sealing element of outer layer of the packer system 200. By way of example, sealing element may be cylindrical and formed of an elastomeric material selected for hydrocarbon based applications, such as nitrile rubber (NBR), hydrogenated nitrile butadiene rubber (HNBR), and fluorocarbon rubber (FKM). The packer system 200 may be expanded or inflated, such as by the use of wellbore fluid, hydraulic fluid, mechanical means or otherwise positioned such that the one or more sample ports 206 and the one or more guard ports 204 may abut the walls of the formation 115 to be sampled. The packer system 200 may be expanded or inflated from a first position to a second position such that the outer diameter of the packer system 200 is greater at the second position than the first position. In an embodiment, the second position may be the position in which the ports 204, 206 abut the formation and the first position may be an unexpanded or deflated position. The packer system 200 may move to a plurality of positions between the first position and the second position. The packer system 200 may expand in the relative areas around the one or more guard ports 204 and the one or more sample ports 206 such that a tight seal is achieved between the exterior of the packer system 200 and wellbore, casing pipe or other substance external to the packer system 200.
Operationally, the packer system 200 is positioned within the wellbore 110 to a sampling location. The packer system 200 is inflated or expanded to the formation through the expansion of the body 202 of the packer system 200 expanding with the internal diameter of the pipe or within the formation 115. A pump may be utilized to draw fluid from the ports 204, 206 and/or to transport fluid within or out of the packer system 200. The pump may be incorporated into the packer system 200 or may be external to the packer system 200. The fluid removed through the sample drain 206 and/or guard drains 204 may then be transported through the packer system 200 to a downhole tool, such as the tools 125 for example. In an alternative configuration, the packer system 200 may retain the fluid in an interior system for later analysis when the packer system 200 is deflated or unexpanded and retrieved. An outer seal layer 212 is provided around the periphery of the remainder of the packer system 200 to allow for mechanical wear of the unit as well as sealing capability to the formation 115 or inner wall of the wellbore. The packer system 200 may have an inner, inflatable bladder disposed within an interior of outer seal layer 212.
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The initiation of flow through the one or more guard ports 204 and the one or more sample ports 206 may dislodge debris from the wellbore 110 and/or the formation 115. Referring to
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In an embodiment, the filters 300 are positioned in replaceable sections about the seal layer 212 of the packer 200. Thus, the seal layer 212 may expand as well as the filter 300, upon actuation, permitting the seal layer 212 to remain impervious to fluid intrusion, while the filter 300 allows flow through the expanded surface. For example, the filter 300 may increase in size, such as length or diameter, to substantially cover the respective guard port 204 or sample port 206. The filter 300 may comprise a first section 314 and a second section 318. The first section 314 may be movable with respect to the second section 318. As the filter 300 increases in size, for example, the first section 314 and/or the second section 318 may move with respect to the other section. As an example, in the first position of the packer system 200 the first section 314 of the filter 300 may overlap the second section 318 of the filter 300. As the packer system 200 moves form the first position to the second position, the first section 314 or the second section 318 may move such that the size of the filter 300 increases. As illustrated in
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As will be understood, sampling the fluid through the filter 300 is performed by drawing fluid into the port 204, 206. In an embodiment, vacuum from a pump may be used to draw formation fluid from a geotechnical formation through the port 204, 206. Additionally, sampling the fluid may entail drawing the fluid through both a guard drain 204 and the sample drain 206 of the packer system 200. The method 400 may also include the step of transporting at least one of the fluids from the guard drain 204 and the sample drain 206 of the packer 200 to a remote location 408. The arrangements described may be placed in the downhole environment through, for example, a drill string, a wireline or other method. Different conveyance may be used for the packer system 200, including slickline, conventional wireline, logging while fishing systems, coiled tubing and tractor systems in addition to that described above.
In one embodiment, a system is disclosed. In this arrangement a body with at least one drain provided in the body, the drain configured to accept a fluid, the body configured to expand from a first unexpanded condition to a second expanded condition at least one tube connected to the at least one drain and at least one screen disposed over each of the at least one drain, the screen configured to expand from the first unexpanded condition to the second expanded condition are described.
In another embodiment, the system may be configured wherein the at least one filter disposed over the at least one drain is configured to expand from the first unexpanded condition to the second expanded condition by a first part of the at least one filter sliding upon a second part of the filter.
The foregoing outlines feature of several embodiments so that those skilled in the art may better understand the aspects of the disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structure for carrying out the sample purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure.
This application claims the benefit from U.S. Provisional Patent Application No. 61/500,959, filed on Jun. 24, 2011, entitled “Expandable Filtering System for Single Packer Systems,” which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2012/044081 | 6/25/2012 | WO | 00 | 2/18/2014 |
Number | Date | Country | |
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61500959 | Jun 2011 | US |