The present disclosure relates to expandable implants and devices, including spinal interbody and intravertebral body devices, and vertebral interbody and intravertebral devices that are expandable after spinal placement thereof.
Fusion cages, as well as other types of implants, bodies and/or devices, are frequently utilized in spinal surgery inside a vertebra (intravertebral) and/or between vertebrae of a patient (interbody), or adjacent other bone bodies. With interbody devices, one or more such spinal bodies are placed between vertebrae to provide support and promote fusion between adjacent vertebrae where such is necessary due to disease, injury, general deterioration or congenital problem. With intravertebral devices, one or more spinal bodies are placed within a vertebra. Spinal devices, such as fusion cages and/or the like, are inserted into a spinal space either anteriorly, posteriorly, laterally or posteriolaterally.
A problem with most spinal interbody and intravertebral devices is that they are static in size and difficult to position. This poses various problems with their use and/or implantation. Particularly, static sized spinal devices are fairly large in order to properly bridge the gap between adjacent vertebrae. This large size does not lend itself to microsurgery, arthroscopic surgery or the like. Furthermore, spinal devices that are difficult to position require more invasive surgery techniques, and longer surgery time to implant. This complicated positioning does not lend itself to minimally invasive surgery or even outpatient procedures.
Devices are now being made that are expandable and more easily positioned. Expandable interbody devices allow the device to be initially smaller than traditional non-expandable (static) interbody devices such that expandable interbody devices may be more easily inserted or implanted into the vertebral space. Moreover, expandable devices allow the surgeon to set the amount of expansion necessary for the particular patient rather than the static device dictating the spacing. Furthermore, expandable devices can include attachment points for manipulation tools. Expandable devices integrated with a manipulation tool allows the surgeon to more easily position and expand the implant rather than using several bulkier tools.
One embodiment relates to an expandable implant including a base member including a top surface, a first end, and a second end, and defining a central cavity positioned between the first end and the second end. The expandable implant further including an adjustable member including a top surface and at least one control channel, wherein the adjustable member is adjustably coupled to the base member and movable between a first, collapsed position, and a second, expanded position, a control shaft received by the base member, wherein manipulation of the control shaft causes relative movement of the adjustable member relative to the base member, and at least one control member coupled to the control shaft and received by the control channel, wherein manipulation of the control shaft causes the control member to translate along the control channel.
In some embodiments, the at least one control channel including a first control channel and a second control channel, and wherein the at least one control member includes a first control member received in the first control channel and a second control member received in the second control channel. In some embodiments, the first control channel and the second control channel extend in non-parallel directions. In some embodiments, the first control member and the second control member are at least partially rectangular and include a flat portion configured to engage a corresponding flat portion on the adjustable member to prevent rotation of the first control member within the first control channel and the second control member within the second control channel. In some embodiments, manipulation of the control shaft includes rotation, and wherein rotation of the control shaft causes the first and second control members to translate in opposite directions along the control shaft. In some embodiments, a top surface of the adjustable member and a bottom surface of the base member define an implant height of the expandable implant and are configured to engage adjacent portions of bone. In some embodiments, manipulation of the control member changes a height of the implant.
Another embodiment of the present disclosure is an expandable implant including a base member including a central cavity positioned between a first end and a second end of the base member, an adjustable member coupled to the base member and movable between a collapsed position and an expanded position, the adjustable member including at least one guide channel, a control shaft received in the central cavity of the base member, wherein manipulation of the control shaft causes the adjustable member to move between the collapsed position and the expanded position, and at least one guide pin coupled to the base member and received by the guide channel of the adjustable member, wherein the at least one guide pin limits a degree of expansion of the adjustable member relative to the base member.
In some embodiments, the base member has first side, a second side, a first end, and a second end, and wherein the first side and the second side are curved between the first end and the second end. In some embodiments, the first side has a first height and the second side has a second height, and wherein the first height is different than the second height. In some embodiments, the adjustable member has a first side, a second side, a first end, and a second end, and wherein the first side and the second side are curved between the first end and the second end. In some embodiments, the first side has a first height and the second side has a second height, and wherein the first height is different than the second height. In some embodiments, the adjustable member further including at least one control channel. In some embodiments, the expandable implant includes at least one control member received by the control shaft and the control channel, wherein manipulation of the control shaft causes the control member to translate along the control shaft.
Another embodiment of the present disclosure is an expandable implant including a base member including a first side having a first height, a second side having a second height, a first end, and a second end, wherein the first side and the second side are curved between the first end and the second end, an adjustable member coupled to the base member and including a third side having a third height, a fourth side having a fourth height, a third end, and a fourth end, wherein the third side and the fourth side are curved between the third end and the fourth end, and wherein the adjustable member is movable between a collapsed position and an expanded position, and a control shaft rotatably received by the base member, wherein rotation of the control shaft causes the adjustable member to move between the collapsed position and the expanded position, wherein the first height and the second height are different, and wherein the third height and the fourth height are different.
In some embodiments, the adjustable member further comprising at least one control channel. In some embodiments, the expandable implant further includes at least one control member received on the control shaft and by the control channel, wherein rotation of the control shaft causes the control member to translate along the control shaft. In some embodiments, the at least one control channel including a first control channel and a second control channel, and wherein the at least one control member includes a first control member received in the first control channel and a second control member received in the second control channel. In some embodiments, the first control member and the second control member are at least partially rectangular and include a flat portion configured to engage a corresponding flat portion on the adjustable member to prevent rotation of the first control member within the first control channel and the second control member within the second control channel. In some embodiments, rotation of the control shaft causes the first and second control members to translate in opposite directions along the control shaft. In some embodiments, a curvature of the first side is the same as a curvature of the third side and a curvature of the second side is the same as a curvature of the fourth side. In some embodiments, the first side is aligned with the third side and the second side is aligned with the fourth side when the adjustable member is in the collapsed position. In some embodiments, the control shaft is configured to enable a fluid to move between an exterior of the expandable implant and an interior of the expandable implant.
This summary is illustrative only and is not intended to be in any way limiting. Other aspects, inventive features, and advantages of the devices or processes described herein will become apparent in the detailed description set forth herein, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements.
Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent embodiments of the disclosure, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the principles of the present disclosure. The exemplifications set out herein illustrate several embodiments, but the exemplifications are not to be construed as limiting the scope of the disclosure in any manner.
The present disclosure relates to expandable and/or dynamic implants, including, but not limited to, interbody (between adjacent vertebrae), intravertebral-body (inside the vertebrae) and/or spinal stabilization devices that may or may not be used as interbody fusion cages or devices, interbody/intravertebral bodies/body stabilization devices and/or the like (e.g., spinal device(s)) for providing support, stabilization and/or promoting bone growth between or inside vertebrae or other portions of bone that have been destabilized or otherwise due to injury, illness and/or the like. Particularly, the present disclosure provides various versions of dynamic (expandable and/or expandable and retractable) interbody/intravertebral body devices that are usable in a spinal column or other areas of a human.
Various embodiments disclosed herein are directed to expandable implants that are implantable between adjacent bodies of bone. For example, the implant may be implanted or inserted into a human spine adjacent upper and lower vertebrae of the spine. According to various exemplary embodiments, the components of the implants disclosed herein may be made of any suitable material(s), including a variety of metals, plastics, composites, or other suitable bio-compatible materials. In some embodiments, one or more components of the implants disclosed herein may be made of the same material, while in other embodiments, different materials may be used for different components of the various implants.
Referring now to
According to an exemplary embodiment, implant 10 includes a base member 12 and an adjustable member 14 adjustably coupled to the base member 12. A control shaft 16 is received by the base member 12 and is retained by a retention pin 18 passing through a portion of the base member 12. A first control member 20 and a second control member 22 are received on the control shaft 16 and are movable along the control shaft 16 to adjust a position of the adjustable member 14 between a collapsed position, as shown in
In one embodiment, the base member 12 includes a front or first end 24, a rear or second end 26, and a central cavity 36 disposed between the first end 24 and the second end 26. The base member 12 further includes a top surface 28 having ridges or projections 30 formed by corresponding grooves, a bottom surface 32 opposite the top surface 28 and having ridges or projections 34 formed by corresponding grooves, a first side 38, and a second side 40. The projections 30, 34 are configured to engage adjacent portions of bone. The first side 38 defines a first side recess 42, and the second side 40 defines a second side recess 44. A pin aperture 46 extends through one or both of first side 38 and second side 40 and is configured to receive the retention pin 18 (e.g., in a press fit or other manner). The second end 26 of the base member 12 includes a control bore 48 configured to receive a first portion of the control shaft 16. The first end 24 of the base member 12 includes a control counterbore 50 (see
In one embodiment, the adjustable member 14 includes a front or first end 62, a rear or second end 64, and a central recess or cavity 78 positioned between the first end 62 and the second end 64. A top cavity 84 (see
Referring to
Referring back to
The first control member 20 includes a body 102, one or more flat portions 104, and a first internal thread 106. The second control member 22 includes a body 108, one or more flat portions 110, and a second internal thread 112. In some embodiments, the second control member 22 further includes a slotted portion 114 configured to enable passing the second control member 22 over a portion (e.g., non-threaded portion 100) of the control shaft 16. The first control member 20 and the second control member 22 move or translate both along the control shaft 16 and within or on the first control channel 74 and the second control channel 76.
Referring back to
Referring to
In one embodiment, the first control thread 94 and the second control thread 96 are threaded in opposite manners (e.g., left-handed and right-handed), such that upon rotation of the control shaft 16, the control members 20, 22 move in opposite directions along the control shaft 16. For example, the control shaft may be configured that rotation of the control shaft 16 in a first direction (e.g., clockwise) causes the first and second control members 20, 22 to move toward each other, and rotation of the control shaft 16 in a second direction (e.g., counter-clockwise) causes the first and second control member 20, 22 to move away from each other.
As shown in
For example, referring to
Providing differing configurations for the first control channel 74 and the second control channel 76 enables customization of the characteristics of the implant 10 in the second, expanded position. For example, the control channels 74, 76 may be configured such that in a fully expanded position of implant 10, one of the first end 62 and the second end 64 of the adjustable member 14 is expanded to a greater degree than the opposing end. An example of such a configuration is reflected in
In use, implant 10 is positioned within a desired space (e.g., between adjacent portions of bone) while in the first, collapsed position, as shown in
It should be noted that implant 10 may share various features with the other implants described herein, and be made of the same, similar, or different materials. For example, various components of implant 10 may be made of metal, plastic, composites, or other suitable bio-compatible materials. Further, implant 10 may be usable in connection with the spine or other parts of the body.
Referring now to
Implant 210 includes a base member 212 and an adjustable member 214 adjustably coupled to the base member 212. A control shaft 216 is received by the base member 212 and is retained by a retention pin 218 passing through a portion of the base member 212. A first control member 220 and a second control member 222 are received on the control shaft 216 and are movable along the control shaft 216 to adjust a position of the adjustable member 214 between a collapsed position, as shown in
In one embodiment, the base member 212 includes a front or first end 224, a rear or second end 226, and a central cavity 236 disposed between the first end 224 and the second end 226. The base member 212 further includes a top surface 228 having ridges or projections 230 formed by corresponding grooves, a bottom surface 232 opposite the top surface 228 and having ridges or projections 234 formed by corresponding grooves, a first side 238, and a second side 240. The projections 230, 234 are configured to engage adjacent portions of bone. The first side 238 defines a plurality of recesses 244. A pin aperture 246 extends through one or both of the first side 238 and the second side 240 and is configured to receive the retention pin 218 (e.g., in a press fit or other manner). The second end 226 of the base member 212 includes a control bore 248 configured to receive a first portion of the control shaft 216. The first end 224 of the base member 212 includes a control counterbore 250 configured to receive a second portion of the control shaft 216. In some embodiments, the first end 224 of the base member 212 further includes a dovetail recess 258, and the second end 226 of the base member 212 further includes a dovetail recess 260.
In one embodiment, the adjustable member 214 includes a front or first end 262, a rear or second end 264, and a central recess or cavity 278 positioned between the first end 262 and the second end 264. A side cavity 284 in the adjustable member 214 extends to the central cavity 278. The adjustable member 214 further includes a top surface 266 having ridges or projections 268 formed by corresponding grooves, a bottom surface 270 including ridges or projections 272 formed by corresponding grooves, a pair of top portions 280, and a pair of bottom portions 282. In some embodiments, top and bottom portions 280, 282 are configured to slide underneath or within the top and bottom portions of base member 212 when implant 210 is in the first, collapsed position. The first end 262 of the adjustable member 214 further includes a dovetail projection 286, and the second end 264 of the adjustable member 214 further includes a dovetail projection 288.
Referring to
Implant 210 is adjustable in a similar manner to implant 10. However, while adjustment of implant 10 causes a change in height of the implant 10, adjustment of the implant 210 causes a change in width of the implant 210 (while maintaining a constant height). As such, while during adjustment of the implant 10, the top surface 66 of the adjustable member 14 may be offset from the top surface 28 of the base member 12, during adjustment of implant 210, the top surface 266 of the adjustable member 214 stays generally aligned with the top surface 228 of the base member 212. As such, the implant 210 may be used to provide, for example, a more stable implant by increasing the footprint of the implant and engagement areas with adjacent portions of bone. The implantation of the implant 210 is otherwise similar to that of the implant 10.
It should be noted that the implant 210 may share various features with the other implants described herein, and be made of the same, similar, or different materials. For example, various components of implant 210 may be made of metal, plastic, composites, or other suitable bio-compatible materials. Further, implant 210 may be usable in connection with the spine or other parts of the body.
Referring now to
Implant 310 may share any combination of the features disclosed herein with respect to the other implants, and all such combinations of features are to be understood to be within the scope of the present disclosure. In one embodiment, the implant 310 is generally rectangular in shape when in a first, collapsed position. As shown in
It should be noted that the implant 310 may share various features with the other implants described herein, and be made of the same, similar, or different materials. For example, various components of the implant 310 may be made of metal, plastic, composites, or other suitable bio-compatible materials. Further, the implant 310 may be usable in connection with the spine or other parts of the body.
Referring now to
According to an exemplary embodiment, the implant 410 includes a base member 412 and an adjustable member 414 adjustably coupled to the base member 412. A control shaft 416 is received by the base member 412 and is retained by a retention pin 418 passing through a portion of the base member 412. A first control member 420 and a second control member 422 are received on the control shaft 416 and are movable along the control shaft 416 to adjust a position of the adjustable member 414 between a collapsed position, as shown in
Referring to
The first control member 420 includes control arms 428 configured to engage the first control rail 474. The second control member 422 includes control arms 430 configured to engage the second control rail 476. The first control member 420 and the second control member 422 move or translate both along the control shaft 416 and along the first control rail 474 and the second control rail 476. In some embodiments, each control arm is substantially U-shaped and configured to wrap around an end portion of the corresponding control rail. In other embodiments, other shapes and/or configurations of control rails and control arms or other components may be utilized.
Similar to implant 10, and as shown in
It should be noted that implant 410 may share various features with the other implants described herein, and be made of the same, similar, or different materials. For example, various components of implant 410 may be made of metal, plastic, composites, or other suitable bio-compatible materials. Further, implant 410 may be usable in connection with the spine or other parts of the body.
Referring now to
According to an exemplary embodiment, the implant 510 includes a base member 512 and an adjustable member 514 adjustably coupled to the base member 512. A control shaft 516 is received by the base member 512 and is retained by a retention pin 518 passing through a portion of the base member 512. A first control member 520 and a second control member 522 are received on the control shaft 516 and are movable along the control shaft 516 to adjust a position of the adjustable member 514 between a collapsed position, as shown in
In one embodiment, the adjustable member 514 includes a front or first end 530, and a rear or second end 532. The adjustable member 514 further includes one or more control channels, such as a first control channel 524 and a second control channel 526. The first control channel 524 receives the first control member 520, and the second control channel 526 receives the second control member 522. In some embodiments, the control members 520, 522 are received in the control channels 524, 526 in a sliding manner such that the control members 520, 522 are able to translate within the control channels 524, 526. In further embodiments, each control channel has a shape such that the control channel surrounds the control member and at least partially corresponds in shape to the control member.
As shown in
For example, as shown in
Providing an implant with adjustment features such as those provided by implant 510 may facilitate accommodating a desired spinal curvature or other anatomical features where non-parallel supporting surfaces are suitable for a particular application. It should be noted that the control channels and/or control rails herein may take any desired configuration to provide desired expansion and contraction characteristics for a particular implant.
Referring now to
According to an exemplary embodiment, implant 610 includes a base member 612 and an adjustable member 614 adjustably coupled to the base member 612. A control shaft 616 is received by the base member 612 and is retained by a retention pin 618 (e.g., a pivot pin or member, retaining pin) passing through a portion of the base member 612 and/or the adjustable member 614. A control member 620 is received on the control shaft 616 and is movable along the control shaft 616 to adjust a position of the adjustable member 614 between a collapsed position, as shown in
In one embodiment, the base member 612 includes a front or first end 624, a rear or second end 626, and a central cavity 638 disposed between the first end 624 and the second end 626. The base member 612 further includes a top surface 646 and a bottom surface 634 opposite the top surface 646 and having ridges or projections 636 formed by corresponding grooves. The projections 636 are configured to engage adjacent portions of bone. The base member 612 further includes a planar portion 628. A first extension 630 is positioned at the first end 624 and extends upward from the planar portion 628, and a second extension 632 is positioned at the second end 626 and extends upward from the planar portion 628. A pin aperture 640 extends through the first extension 630 and is configured to receive the retention pin 618 (e.g., in a press fit, sliding, or other manner). The second extension 632 includes a bone screw bore 650 configured to receive a bone screw 622. The first extension 630 includes a first control bore 642 and the second extension includes a second control bore 644. Control bores 642, 644 receive opposing ends of the control shaft 616.
In one embodiment, the adjustable member 614 includes a front or first end 652, a rear or second end 654, and cavities 664 extending through the adjustable member 614 and positioned between the first end 652 and the second end 654. The adjustable member 614 further includes a top surface 656 having ridges or projections 658 formed by corresponding grooves, and a bottom surface 660. The adjustable member 614 further includes pin apertures 668 configured to receive the retention pin 618 to enable movement (e.g., pivoting) of the adjustable member 614 relative to the base member 612. Further, the adjustable member includes a first bone screw support portion 670 including a bone screw bore 674 and a second bone screw support portion 672 having a bone screw bore 676. As shown in
Referring to
Referring to
The control member 620 includes a body 688, one or more flat portions 690, and an internal thread 692. In some embodiments, the control member 620 further includes a slotted portion configured to enable passing the control member 620 over a portion (e.g., non-threaded portion 686) of the control shaft 616. The control member 620 moves or translates both along the control shaft 616 and within or on the control channel 662.
Referring to
In use, implant 610 is positioned within a desired space (e.g., between adjacent portions of bone) while in the first, collapsed position, as shown in
It should be noted that implant 610 may share various features with the other implants described herein, and be made of the same, similar, or different materials. For example, various components of implant 610 may be made of metal, plastic, composites, or other suitable bio-compatible materials. Further, implant 160 may be usable in connection with the spine or other parts of the body.
Referring now to
According to an exemplary embodiment, implant 710 includes a base member 712 and an adjustable member 714 adjustably coupled to the base member 712. A control shaft 716 is received by the base member 712 and is retained by a retention member 718 passing through a portion of the base member 712. Retention member 718 is in turn retained in place by a retention pin 719, which may further be welded, press-fit, or otherwise secured in place, as shown in
In one embodiment, the base member 712 includes a front or first end 724, a rear or second end 726, and a central cavity 736 disposed between the first end 724 and the second end 726. The base member 712 further includes a top surface 728, a bottom surface 732 opposite the top surface 728 and having ridges or projections 734 formed by corresponding grooves, a first side 738, and a second side 740. The projections 734 are configured to engage adjacent portions of bone. The base member 712 further includes alignment guides 742 and alignment recesses 744, which engage corresponding guides and recesses on adjustable member 714. Limiting pin apertures 746 extends through one or both of first side 738 and second side 740 and are configured to receive limiting pins 747 (e.g., in a press fit or other manner). Limiting pins 747 engage corresponding projections 749 on adjustable member 714 to limit an amount of expansion of adjustable member 714 relative to base member 712. The second end 726 of the base member 712 includes a control bore 748 configured to receive a first portion of the control shaft 716. The first end 724 of the base member 712 includes a control counterbore 750 (see
In one embodiment, the adjustable member 714 includes a front or first end 762, a rear or second end 764, and a central recess or cavity 778 positioned between the first end 762 and the second end 764. A top cavity 784 (see
Referring to
Referring further to
Similar to control member 20 (see, e.g.,
Referring back to
Referring to
In one embodiment, the first control thread 794 and the second control thread 796 are threaded in opposite manners (e.g., left-handed and right-handed), such that upon rotation of the control shaft 716, the control members 720, 722 move in opposite directions along the control shaft 716. For example, the control shaft 716 may be configured such that rotation of the control shaft 716 in a first direction (e.g., clockwise) causes the first and second control members 720, 722 to move toward each other, and rotation of the control shaft 716 in a second direction (e.g., counter-clockwise) causes the first and second control member 720, 722 to move away from each other. In other embodiments, the first and second control members 720, 722 are configured to translate in a same direction upon rotation of control shaft 716.
As shown in
Providing differing configurations for the first control channel 774 and the second control channel 776 enables customization of the characteristics of the implant 710 in the second, expanded position. For example, the control channels 774, 776 may be configured such that in a fully expanded position of implant 710, one of the first end 762 and the second end 764 of the adjustable member 714 is expanded to a greater degree than the opposing end. An example of such a configuration is reflected in
In use, implant 710 is positioned within a desired space (e.g., between adjacent portions of bone) while in the first, collapsed position, as shown in
Once implant 710 is properly positioned and expanded to a desired height, bone graft material may be delivered by way of, for example, access aperture 752 (see
It should be noted that implant 710 may share various features with the other implants described herein, and be made of the same, similar, or different materials. For example, various components of implant 710 may be made of metal, plastic, composites, or other suitable bio-compatible materials. Further, implant 710 may be usable in connection with the spine or other parts of the body.
Referring now to
Implant 910 may include any combination of the features disclosed herein with respect to the other implants, and all such combinations of features are to be understood to be within the scope of the present disclosure, particularly, but not limited to, those features of implant 310 shown and described with respect to
Referring further to
In some embodiments and similar to various other implants disclosed herein, implant 910 may include lower alignment guides 940 and lower alignment recesses 942 provided on base member 912 that are configured to be received by corresponding upper alignment recesses 946 and upper alignment guides 944 provided on adjustable member 914 to maintain a desired alignment (e.g., linear, non-linear, etc.) between adjustable member 914 and base member 912. The alignment guides and recesses may be provide on both sides of implant 910, and any suitable number of guides and recesses may be utilized. Further, implant 910 includes a central cavity 950 that is accessible (e.g., to promote bone growth, to receive bone growth material, etc.) by way of side apertures 952, which may be provide on one or both sides of base member 912 and/or adjustable member 914. Implant may further include a top aperture 954 to provide access to the central cavity 950.
As shown in
It should be noted that the implant 910 may share various features with the other implants described herein, and be made of the same, similar, or different materials. For example, various components of the implant 910 may be made of metal, plastic, composites, or other suitable bio-compatible materials. Further, the implant 910 may be usable in connection with the spine or other parts of the body.
Referring now to
According to an exemplary embodiment, implant 1010 includes a base member 1012 and an adjustable member 1014 adjustably coupled to the base member 1012. A control shaft 1016 is received by the base member 1012 and is retained by a retention pin 1018 (e.g., a pivot pin or member, retaining pin) passing through a portion of the base member 1012 and/or the adjustable member 1014. A control member 1020 is received on the control shaft 1016 and is movable along the control shaft 1016 to adjust a position of the adjustable member 1014 between a collapsed position, as shown in
In one embodiment, the base member 1012 includes a front or first end 1024, a rear or second end 1026, and a central cavity 1039 disposed between the first end 1024 and the second end 1026. The base member 1012 further includes a top surface 1046 and a bottom surface 1034 opposite the top surface 1046. The top and bottom surfaces 1046, 1034 may include ridges or projections formed by corresponding grooves, as similarly shown in
In one embodiment, the adjustable member 1014 includes a front or first end 1052, a rear or second end 1054, and cavities 1064 extending through the adjustable member 1014 and positioned between the first end 1052 and the second end 1054 (see
In one embodiment, the adjustable member 1014 includes one or more control channels, such as control channel 1062. The control channel 1062 receives the control member 1020. In some embodiments, the control member 1020 is received in the control channel 1062 in a sliding manner such that the control member 1020 is able to translate within the control channel 1062. In further embodiments, the control channel 1062 has a shape such that the control channel 1062 surrounds the control member 1020 and at least partially corresponds in shape to the control member 1020.
The control shaft 1016 may include the features of control shaft 616 disclosed herein, and may include a head portion, a tool port disposed within the head portion, and a retention groove located at an end opposite the head portion. In some embodiments, the control shaft 1016 further includes a control thread 1082. Non-threaded portions may be located on one or both side of the control thread 1082. The control member 1020 may include the features of control member 620, and may include a body, one or more flat portions, and an internal thread. In some embodiments, the control member 1020 further includes a slotted portion configured to enable passing the control member 1020 over a portion (e.g., a non-threaded portion) of the control shaft 1016. The control member 1020 moves or translates both along the control shaft 1016 and within or on the control channel 1062.
Referring further to
In use, implant 1010 is positioned within a desired space (e.g., between adjacent portions of bone) while in the first, collapsed position, as shown in
It should be noted that implant 1010 may share various features with the other implants described herein, and be made of the same, similar, or different materials. For example, various components of implant 1010 may be made of metal, plastic, composites, or other suitable bio-compatible materials. Further, implant 1010 may be usable in connection with the spine or other parts of the body.
Referring now to
Implant 1110 includes a base member 1112 and an adjustable member 1114 adjustably coupled to the base member 1112. A control shaft 1116 is received by the base member 1112 and is retained by a retention pin 1118 passing through a portion of the base member 1112. A first control member and a second control member are received on the control shaft 1116 and are movable along the control shaft 1116 to adjust a position of the adjustable member 1114 between a collapsed position, as shown in
In addition to those features discussed with respect to implant 210, any of which may be included as part of implant 1110, implant 1110 further includes a flange portion or extension 1120. Extension 1120 extends from a main body portion 1122 of base member 1112 and includes an upper extension 1124 and a lower extension 1126. Upper extension 1124 includes a first bone screw bore 1128, and lower extension 1126 includes a second bone screw bore 1130. Extension 1120 further includes an aperture 1133 and a control bore 1134.
Implant 1110 is adjustable in a similar manner to implant 10. However, while adjustment of implant 10 causes a change in height of the implant 10, adjustment of the implant 1110 causes a change in width of the implant 1110 (while maintaining a constant height). As such, while during adjustment of the implant 10, the top surface of the adjustable member 14 may be offset from the top surface of the base member 12, during adjustment of implant 1110, the top surface of the adjustable member 1114 stays generally aligned with the top surface of the base member 1112. The implant 1110 may be used to provide, for example, a more stable implant by increasing the footprint of the implant and engagement areas with adjacent portions of bone. The implantation of the implant 1110 is otherwise similar to that of the implant 10 and the other implants noted herein.
In some embodiments, extensions 1124, 1126 extend in generally opposite directions relative to main portion 1122 of the base member 1112 (e.g., in a perpendicular fashion, in an angled fashion, etc.). As such, extensions 1124, 1126 may act as to limit the insertion of implant 1110 into a vertebral or other space by way of extensions 1124, 1126 interfacing or interfering with adjacent portions of bone. Furthermore, extensions 1124, 1126 and bone screw bores 1128, 1130 may be configured such that bone screws 1132 extend in a generally parallel manner to the longitudinal axis of implant 1110 (see
It should be noted that the implant 1110 may share various features with the other implants described herein, and be made of the same, similar, or different materials. For example, various components of implant 1110 may be made of metal, plastic, composites, or other suitable bio-compatible materials. Further, implant 1110 may be usable in connection with the spine or other parts of the body.
Referring now to
According to an exemplary embodiment, the implant 1210 includes a base member 1212 and an adjustable member 1214 adjustably coupled to the base member 1212. A control shaft 1216 is received by the base member 1212 and is retained by a retention pin 1218 passing through a portion of the base member 1212. A first control member 1220 and a second control member 1222 are received on the control shaft 1216 and are movable along the control shaft 1216 to adjust a position of the adjustable member 1214 between a collapsed position, as shown in
In one embodiment, the adjustable member 1214 includes a front or first end 1230, and a rear or second end 1232. The adjustable member 1214 further includes one or more control channels, such as a first control channel 1224 and a second control channel 1226. The first control channel 1224 receives the first control member 1220, and the second control channel 1226 receives the second control member 1222. In some embodiments, the control members 1220, 1222 are received in the control channels 1224, 1226 in a sliding manner such that the control members 1220, 1222 are able to translate within the control channels 1224, 1226. In further embodiments, each control channel has a shape such that the control channel surrounds the control member and at least partially corresponds in shape to the control member.
As shown in
For example, as shown in
Referring to
In one embodiment, implant 1210 includes one or more apertures intended to provide fluid communication (e.g., for the delivery of bone growth material, etc.) between an exterior and an interior of implant 1210. For example, in one embodiment, implant 1210 includes one or more apertures 1250 extending from an exterior of implant 1210 to an interior. Aperture 1250 may be formed in base member 1212, adjustable member 1214, or as shown in
Providing an implant with adjustment features such as those provided by implant 1210 may facilitate accommodating a desired spinal curvature or other anatomical features where non-parallel supporting surfaces are suitable for a particular application. In some embodiments, providing an implant with adjustment features such as those provided by implant 1210 may facilitate fluid delivery/fluid ingress into the implant. It should be noted that the control channels and/or control rails herein may take any desired configuration to provide desired expansion and contraction characteristics for a particular implant.
Referring now to
According to an exemplary embodiment, the implant 1310 includes a base member 1312 and an adjustable member 1314 adjustably coupled to the base member 1312. A control shaft 1316 is received by the base member 1312 and is retained by a retention pin 1318 passing through a portion of the base member 1312 to be received by a groove 1321 on the control shaft 1316. The groove 1321 is configured to allow rotational motion of the control shaft 1316 while preventing lateral (e.g., side to side, in and out) translation of the control shaft 1316. A first control member 1320 and a second control member 1322 are received on the control shaft 1316 and are movable along the control shaft 1316 to adjust a position of the adjustable member 1314 between a collapsed position, as shown in
In one embodiment, the adjustable member 1314 includes a front or first end 1330, and a rear or second end 1332. The adjustable member 1314 further includes one or more control channels, such as first control channel 1324 and a second control channel 1326. The first control channel 1324 receives the first control member 1320, and the second control channel 1326 receives the second control member 1322. One or more retention pins 1317 may be received by the base member 1312 and prevent the adjustable member 1314 from becoming uncoupled from the base member 1312, as shown in
In some embodiments, the control members 1320, 1322 are received in the first control channels 1324, 1326 in a sliding manner such that the control members 1320, 1322 are able to translate within the control channels 1324, 1326. In further embodiments, each control channel has a shape such that the control channel surrounds the control member and at least partially corresponds in shape to the control member. In one embodiment, the control members 1320, 1322 are rhomboid prisms configured to engage the first and second control channels 1324, 1326. The control members 1320, 1322 include one or more flat portions 1302-1306, and an internal thread 1308. Relative to other shapes, rhomboidal control members may provide greater surface contact for the first and second control channels 1324, 1326 to increase the area over which an expanding force acts, thereby reducing part fatigue and increasing part lifetime.
As shown in
In one embodiment, implant 1310 includes one or more apertures intended to provide fluid communication (e.g., for the delivery of bone growth material, etc.) between an exterior and an interior of implant 1310. For example, in one embodiment, implant 1310 includes one or more apertures 1350 extending from an exterior of implant 1310 to an interior. Aperture 1350 may be formed in base member 1312 or adjustable member 1314 and may extend through a top, bottom, side, or other surface.
Referring now to
According to an exemplary embodiment, the implant 1410 includes a base member 1412 and an adjustable member 1414 adjustably coupled to the base member 1412. A control shaft 1416 is received by the base member 1412. A first control member 1420 and a second control member 1422 are received on the control shaft 1416 and are movable along the control shaft 1416 to adjust a position of the adjustable member 1414 between a collapsed position, as shown in
According to an exemplary embodiment, the implant 1410 includes a front or first side 1427, and a rear or second side 1429. The first side 1427 of the base member 1412 has a first height 1431 and the second side 1429 of the base member 1412 has a second height 1433. In some embodiments, the first height 1431 and the second height 1433 are different. For example, the second height 1433 may be greater than the first height 1431 such that the implant 1410 is substantially wedge shaped. Additionally or alternatively, the first side 1427 of the adjustable member 1414 has a first height 1441 and the second side 1429 of the adjustable member 1414 has a second height 1443.
Providing an implant with forms such as those provided by implant 1410 may facilitate accommodating a desired spinal curvature or other anatomical features where non-parallel supporting surfaces are suitable for a particular application. It should be noted that the sides (e.g., first and second side 1427 and 1429) of base member 1412 and/or adjustable member 1414 described herein may take any desired height to provide desired supporting slope for a particular implant. Furthermore, providing an implant with a curvature such as that of the implant 1410 may facilitate accommodating different shapes of bone members or other anatomical features that are substantially non-straight in form.
Referring now to
According to an exemplary embodiment, the implant 1510 includes a base member 1512 and an adjustable member 1514 adjustably coupled to the base member 1512. A control shaft 1516 is received by the base member 1512. The base member 1512 includes an attachment member 1560 configured to allow a manipulative accessory 1580 to couple to the implant 1510 and thereby manipulate the implant 1510. The attachment member 1560 includes a bottom or first segment 1562 and a top or second segment 1564. The segments 1562, 1564 include control channels 1563 and 1565, respectively. The control channel 1563 may be located on an upper horizontal surface of the segment 1562 and the control channel 1565 may be located on a lower horizontal surface of the segment 1564. Additionally or alternatively, the base member 1512 includes control channel 1561. The control channel 1561 may be located on a vertical surface of the base member 1512. The control channels 1561, 1563, and 1565 are configured to receive and couple to coupling member 1582 of manipulative accessory 1580. Each control channel 1561, 1563, and 1565 has a shape such that the control channels 1561, 1563, and 1565 surround the coupling member 1582 and at least partially corresponds in shape to the coupling member 1582. In some embodiments, the attachment member 1560 is curved such that an orientation of the implant 1510 changes as the coupling member 1582 is inserted into the attachment member 1560.
In one embodiment, the attachment member 1560 includes a dovetail recess and the coupling member 1582 includes a dovetail projection. The attachment member 1560 may have a slotted opening to receive the coupling member 1582, as shown in
According to an exemplary embodiment, the coupling member 1590 is fixed to a first portion 1583 of the manipulative accessory 1580. The manipulative accessory 1580 further includes a second portion 1581 configured to couple axially within the first portion 1583. In some embodiments, the second portion 1581 is configured to translate (e.g., extend, retract, etc.) axially in/out from the first portion 1583. In some embodiments, the second portion 1581 is hollow to allow for a different tool to pass through the second portion 1581 and engage one more portions of the implant 1510. For example, an adjustment mechanism may pass through the second portion 1581 to engage an expansion mechanism of the implant 1510 to expand the implant 1510 as disclosed elsewhere herein. Additionally or alternatively, the manipulative accessory 1580 can include one or more additional elements to engage an expansion mechanism of the implant 1510 as described above. For example, the manipulative accessory 1580 may include an adjustment mechanism (e.g., a screw drive) coupled within the second portion 1581 of the manipulative accessory 1580 to engage an expansion mechanism (e.g., a screw) to expand the implant 1510.
As shown in
An example operation of the manipulative accessory 1580 is as follows. A user (e.g., technician, surgeon, etc.) inserts the coupling member 1582 into an opening in the attachment member 1560, as shown in
Providing an implant with attachment members and manipulative accessories such as those provided by implant 1510 may facilitate minimally invasive surgical techniques where traditional manipulative accessories are not suitable for a particular application. It should be noted that the manipulative accessory 1580 described herein may couple to any implant or any amalgam derived from the implants described herein.
Referring now to the Figures generally, the various embodiments disclosed herein provide expandable implants including a base member, an adjustable member adjustably coupled to the base member and movable between a first, collapsed position, and a second, expanded position, and a control shaft rotatably received by the base member, where rotation of the control shaft cause relative movement of the adjustable member relative to the base member. At least one control member is received on the control shaft and by the control channel, and rotation of the control shaft causes the control member to translate along the control shaft and along the control channel.
In some embodiments, the adjustable member moves in a linear fashion relative to the base member. In other embodiments, the adjustable member moves in a non-linear fashion relative to the base member. In further embodiments, the adjustable member pivots about a pivot axis relative to the base member. The pivot axis may be provided by a pivot pin extending through one or both of the adjustable member and the base member.
In some embodiments, a single control member and control channel are utilized. In other embodiments, multiple (e.g., 2) control members and control channels are utilized. In some embodiments, the multiple control channels are parallel and straight. In other embodiments, the control channels are non-parallel and straight (e.g., angled toward each other). In further embodiments, the control channels are non-parallel and non-straight such that the adjustable member moves in a non-linear fashion relative to the base member.
In some embodiments, the control shaft includes a control thread corresponding to each control member. As such, while in some embodiments the control shaft includes a single control thread, in other embodiments the control shaft includes multiple (e.g., first and second) control threads. In some embodiments, the control threads are like-threaded. In other embodiments, the control threads have different threads. For example, in some embodiments, a first control thread is opposite-handed from a second control thread. In further embodiments, a first control thread has a different pitch from a second control thread. In yet further embodiments, a first control thread is different handed and has a different pitch from a second control thread.
In some embodiments, one or both of the adjustable member and the base member include projections/grooves to provide a gripping surface intended to facilitate gripping adjacent portions of bone. In further embodiments, one or both of the adjustable member and the base member include one or more apertures and/or cavities configured to promote bone growth in and around the adjustable member and the base member. In some embodiments, the apertures extend from a top, bottom, and/or side surface of the adjustment member or the base member and to a central cavity of the implant.
According to any of the embodiments disclosed herein, one or more bone screws may be included and positioned to extend through one or both of the adjustable member and the base member and into adjacent portions of bone. In some embodiments, multiple bone screws are used. A first bone screw may extend through the adjustable member and into a first portion of bone, and a second bone screw may extend through the base member and into a second portion of bone. In further embodiments, multiple bone screws are accessible and manipulatable by way of a front face of the implant defined by one or both of the adjustable member and the base member. A head and tool port of the control shaft may further be accessible by way of the front face of the implant.
In various embodiments, any suitable configuration of the control shaft/control member(s)/control channel(s) may be utilized. In some embodiments, an at least partially spherical control member threadingly engages a threaded control shaft and translates both along the control shaft and within the control channel. In other embodiments, the control member is non-spherical and is received at least partially on or in a control rail or control channel provided by the adjustable member, such that the control member translates along both the control shaft and the control channel or control rail.
An embodiment of the present disclosure is a method of positioning an expandable implant including receiving, by an adjustment member of the expandable implant, a manipulation tool at a first angle, wherein the adjustment member includes a channel that receives a portion of the manipulation tool. The method including securing the expandable implant to the manipulation tool by rotating the portion of the manipulation tool through the channel, the rotation orienting the expandable implant to a second angle. The method including receiving, by the adjustment member, a locking member of the manipulation tool, the locking member locking the expandable implant at the second angle. The method including positioning, by a user using the manipulation tool, the expandable implant, and receiving, by an expansion mechanism of the expandable implant, via the manipulation tool, an expansion force, the expansion force causing the expandable implant to expand.
In some embodiments, the channel is a dovetail recess and the portion of the manipulation tool is a dovetail projection. In some embodiments, the expansion force is a torque. In some embodiments, the locking member is a pin configured to fit within a slot of the adjustment member. In some embodiments, the adjustment member is coupled to a base member of the expandable implant, the base member including a bottom surface to contact an adjacent portion of bone. In some embodiments, the expandable implant including an adjustable member coupled to the base member, the adjustable member including a top surface to contact an adjacent portion of bone, the adjustable member configured to expand relative to the base member in response to the expansion force. In some embodiments, the expandable implant is perpendicular to the manipulation tool while at the first angle and is parallel to the manipulation tool while at the second angle.
Another embodiment of the present disclosure is an expandable implant including a base member including a bottom surface to contact an adjacent portion of bone, an adjustable member coupled to the base member and including a top surface to contact an adjacent portion of bone. The expandable implant further including an adjustment member including a channel and coupled to the adjustable member and configured to receive a portion of a manipulation tool at a first angle. The adjustment member further configured to secure the manipulation tool to the expandable implant by rotating the portion of the manipulation tool through the channel, wherein the rotation orients the expandable implant to a second angle, and receive a locking member of the manipulation tool, the locking member locking the expandable implant at the second angle. The expandable implant is positioned by a user using the manipulation tool and wherein the expandable implant is expanded via the manipulation tool.
In some embodiments, the channel is a dovetail recess and the portion of the manipulation tool is a dovetail projection. In some embodiments, the base member receives a screw drive to expand the expandable implant. In some embodiments, the screw drive is coupled co-axially within the manipulation tool. In some embodiments, the locking member is a pin configured to fit within a slot of the adjustment member. In some embodiments, the expandable implant is perpendicular to the manipulation tool while at the first angle and is parallel to the manipulation tool while at the second angle.
Another embodiment of the present disclosure is a manipulation tool for an expandable implant including a first portion including a first end and a second end, wherein the first end is configured to be a handle, the second end including a locking member. The manipulation tool including a second portion co-axially coupled within the second end of the first portion, the second portion configured to translate between a first position and a second position, the second portion including a coupling member configured to couple to an attachment member of the expandable implant at a first angle, wherein the coupling member secures the expandable implant to the manipulation tool by rotating through a channel of the attachment member to a second angle. Translating the second portion from the first position to the second position engages the locking member of the first portion and locks the expandable implant to the manipulation tool, locking the expandable implant at the second angle. The manipulation tool positions the expandable implant.
In some embodiments, the manipulation tool further including an adjustment mechanism co-axially coupled within the first and second portions and configured to engage the expandable implant to cause expansion. In some embodiments, the adjustment mechanism is a screw drive. In some embodiments, the channel is a dovetail recess and the coupling member is a dovetail projection. In some embodiments, the locking member is a pin configured to fit within a slot of the expandable implant. In some embodiments, the manipulation tool is perpendicular to the expandable implant at the first angle and is parallel to the expandable implant at the second angle. In some embodiments, the first and second portions are hollow.
It is important to note that the construction and arrangement of the elements of the various implants and implant components as shown in the exemplary embodiments are illustrative only. Although a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in the various embodiments. Accordingly, all such modifications are intended to be included within the scope of the present disclosure as defined in the appended claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes, and/or omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the spirit of the present disclosure.
The present application is a continuation-in-part of International Patent Application No. PCT/US2018/041306, filed Jul. 9, 2018, which is a continuation-in-part of U.S. application Ser. No. 15/645,179, filed Jul. 10, 2017, both of which are incorporated by reference herein.
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Number | Date | Country | |
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Parent | PCT/US2018/041306 | Jul 2018 | US |
Child | 16438076 | US | |
Parent | 15645179 | Jul 2017 | US |
Child | PCT/US2018/041306 | US |