1. Field of the Invention
The present technology relates to oil and gas production. In particular, the present technology relates to expandable tools for use in an oil well.
2. Description of the Related Art
Expandable tools can be useful in drilling and producing oil and gas wells. Typically an expandable tool is one that has a diameter small enough to pass down the bore hole to a predetermined location, and then can expand to have a larger diameter downhole. One example of known expandable tools includes an anchor, which can be inserted into a wellbore attached to a downhole tool. Once the anchor is in position, it can expand into gripping contact with the surfaces of the well bore, thereby fixing the downhole tool in place. Another example includes expandable packers, which can be inserted into a well and then expanded to seal against wellbore surfaces, thereby providing hydraulic isolation between zones in the well bore.
The present technology provides an expandable downhole tool for use in an oil well, including a flexible member rolled into a helix and comprising first and second lateral edges on opposing lateral ends of the member, the flexible member selectively changeable between a compressed configuration wherein the transverse cross-section of the flexible member has a first diameter, an expanded configuration wherein the transverse cross-section of the flexible member has a second diameter, the second diameter larger than the first diameter.
In some embodiments, the expandable downhole tool can further include a plurality of radial support members attached to the flexible member to maintain the shape of the flexible member, the radial support members positioned at intervals around the inner circumference of the flexible member. In addition, although not required, the tool can also have an elongate member, and a sleeve surrounding the elongate member and axially slideable relative thereto, the radial support members pivotally attached to the sleeve so that the angle of the radial support members relative to the elongate member can change as the flexible member expands and contracts. A longitudinal support member can be attached to the ends of two or more radial support members adjacent an inside surface of the flexible member, the longitudinal support member having a stiffness to support the flexible member from deformation.
In certain embodiments, the flexible member can be planar when in an unrolled configuration, and can have an outer periphery that defines a parallelogram. The flexible member can include an upper edge, a lower edge, and two lateral edges. The upper edge can extend between upper terminal ends of the lateral edges, and the lower edge can extend between lower terminal ends of the lateral edges. The upper edge and the lower edge can each have substantially the same length.
Some embodiments of the present technology contemplate a tool wherein when in the compressed configuration the flexible member is insertable within the well, and when in the expanded configuration the flexible member expands radially outward and anchors against the well. In addition, the flexible member can have first and second lateral edges, wherein the first and second lateral edges face one another. The first lateral edge of the flexible member can have a pair of seal flappers, and the second lateral edge of the flexible member can be configured for sealing insertion between the flappers, so that the interface between the lateral edges is sealed.
The tool can further include a system for expanding and contracting the flexible member, the system including an elongated sliding cylinder attached to the second lateral edge of the flexible member, and a hollow flexible stem having a pair of extensions. One of the extensions can extend through, and can be moveable relative to, the sliding cylinder, and the other can be fixedly attached to the flexible member at or adjacent to the first lateral edge thereof. The hollow flexible stem can have circulation ports within the sliding cylinder. The system can further include a piston fixedly attached to the extension of the hollow flexible stem inside the sliding cylinder, the piston sealingly engaged with the inner surface of the sliding cylinder so that fluid cannot pass between the piston and inner walls of the sliding cylinder. In addition, there can also be a hydraulic pump attached to the hollow flexible stem for selectively providing hydraulic fluid to the inside of the sliding cylinder on alternate sides of the piston through the circulation ports. The provision of hydraulic fluid to the inside of the sliding cylinder can drive the piston and hollow flexible stem through the elongated sliding cylinder, thereby causing the lateral edges of the flexible member to slide relative to one another so that the flexible member expands or contracts.
In an alternative embodiment, the tool can include a system for expanding and contracting the flexible member, the system including elongated sliding cylinders attached to the flexible member adjacent the first and second lateral edges thereof. The system can also include a hollow flexible stem having a pair of extensions, one of which extends into, and is moveable relative to, the sliding cylinder of the first lateral edge, and the other which extends into, and is moveable relative to, the sliding cylinder of the second lateral edge. The extensions of the hollow flexible stem can have circulation ports within the sliding cylinders. Pistons can be fixedly attached to the extensions of the hollow flexible stem inside the sliding cylinders, the pistons sealingly engaged with the inner surface of the sliding cylinders so that fluid cannot pass between the pistons and inner walls of the sliding cylinders. A hydraulic pump can be attached to the hollow flexible stem for selectively providing hydraulic fluid to the inside of one of the other sliding cylinders through the circulation ports. The provision of hydraulic fluid to the inside of the sliding cylinders can drive the pistons and hollow flexible stem extensions within the elongated sliding cylinders, thereby causing the lateral edges of the flexible member to slide relative to one another so that the flexible hollow body expands or contracts.
In yet another embodiment, the system can include a flexible member having first and second lateral edges, and further including a system for expanding and contracting the flexible member. The system for expanding and contracting the flexible member can have a toothed rack attached to and extending along the first lateral edge of the flexible member, and a toothed pinion attached to the second lateral edge of the flexible member and positioned so that the teeth of the pinion engage the teeth of the rack. When the pinion is rotated, it can drive the rack so that the first lateral edge slides relative to the second lateral edge, thereby causing the flexible hollow body to expand or contract.
The present technology also provides a method of expanding and contracting a tool within a wellbore. The method includes the steps of wrapping a flexible body in a helical configuration, the flexible body having edges aligned so that when the flexible body is wrapped in a helical configuration, the edges slide relative to one another, thereby causing the pitch of the helical configuration to change and expanding or contracting the flexible body, and inserting the flexible body into a wellbore. In addition, the method can include sliding the edges of the flexible body relative to one another so that the cross-sectional area of the flexible body expands.
In some embodiments, the method can include supporting the flexible body by providing at plurality of radial support members attached to the flexible body to maintain the shape of the flexible body, the radial support members positioned at intervals around the inner circumference of the flexible body. In addition, the method can include providing an elongate member extending through the flexible body when the flexible body is wrapped, the elongate member extending into the wellbore for guiding the flexible body into the wellbore, and slidably attaching the radial support members to the elongate member so that the shape of the flexible body is maintained relative to the elongate member as the flexible body is inserted into the wellbore. In some embodiments, the flexible body can includes an upper edge, a lower edge, and two lateral edges. The upper edge can extend between upper terminal ends of the lateral edges, and the lower edge can extend between lower terminal ends of the lateral edges, the upper edge and the lower edge each having substantially the same length.
There is also described herein a method of constructing an expandable tool. The method includes providing a flexible member that, when extended into a planar configuration, defines a parallelogram having a top edge, a bottom edge, and lateral side edges, wrapping the flexible member so that the lateral side edges align and the flexible member is in a helical configuration, and adjusting the transverse cross-sectional diameter of the helical configuration by sliding the lateral side edges of the flexible member relative to one another. The upper edge can extend between upper terminal ends of the lateral edges, and the lower edge can extend between lower terminal ends of the lateral edges, the upper edge and the lower edge each having substantially the same length.
The present technology will be better understood on reading the following detailed description of nonlimiting embodiments thereof, and on examining the accompanying drawings, in which:
The foregoing aspects, features, and advantages of the present technology will be further appreciated when considered with reference to the following description of preferred embodiments and accompanying drawings, wherein like reference numerals represent like elements. In describing the preferred embodiments of the technology illustrated in the appended drawings, specific terminology will be used for the sake of clarity. However, the embodiments are not intended to be limited to the specific terms used, and it is to be understood that each specific term includes equivalents that operate in a similar manner to accomplish a similar purpose.
As shown in
As shown in
Uses of an expandable tool having a flexible body 10, as shown in
Referring now to
The end of radial support arm 122 distal from tab 130 is shown pivotally attached at a support member end 136 to the longitudinal support member 128. Such attachment can likewise be accomplished with a fastener 134, which can be, for example, a bolt or a rivet. The ability of the sleeve 126 to freely rotate around the elongated member 120, and of the radial support arm 122 to pivot relative to the sleeve 126 and the longitudinal support member 128, is beneficial because it allows adjustment of the radial support arm 122 as the flexible body 110 expands and contracts. The longitudinal support member 128 is attached at a distal end (not shown) in similar fashion to another radial support arm located further along the flexible body 10 toward the bottom edge 118; where the other radial support arm couples to a sleeve that circumscribes elongate member 120. The longitudinal support member 128 provides additional structural support to the flexible body 110 in the areas between radial support arms 122.
Referring to
An elongate tubular flexible stem 248 is shown connected to the first and second side edges 212, 214, and having parallel portions extending at least partially through the sliding cylinder 238 and the fixed cylinder 240. One purpose of the flexible stem 248 can be to provide a means for expanding and contracting the flexible body 210 as described herein below. The places where the flexible stem 248 enters and exits the sliding cylinder 238, and in some cases the fixed cylinder 240, are sealed so that areas 249 (shown in
Thus configured, the pump 250 can selectively provide hydraulic fluid to the area 249 inside the sliding cylinder 238 on either side of the piston 252. The added fluid pressure within the sliding cylinder 238 causes the sliding cylinder 238 to move relative to the flexible stem 248. Because the flexible stem 248 is fixedly attached to the fixed cylinder 240, such movement of the sliding cylinder 238 causes the first and second side edges 212, 214 of the flexible body 210 to move relative to one another. As described above in conjunction with
Thus configured, the pump 250 can selectively provide hydraulic fluid to the areas 249, 251 inside the sliding cylinder 238 and/or the fixed cylinder 240. The added fluid pressure within the cylinders 238, 240 causes them to move relative to the flexible stem 248. Because the pressurized area 251 of the fixed cylinder 240 is located adjacent the top edge 216 of the flexible body 210, and the pressurized area 249 of the sliding cylinder 238 is located adjacent a bottom edge 218 of the flexible body 210, the movement of the first and second side edges 212, 214 will be in opposite axial directions. As described above in conjunction with
The expandable tool of the present technology can be used in many different oilfield operations. For example, the expandable can be used with packers, anchors, expandable logging tools, etc. One preferred embodiment includes use of the expandable tool as a patch. Such an expandable patch can be useful, for example, in wells having fluid leaking into the wellbore. The expandable patch can be inserted into the well until it reaches the part of the well bore where fluid is leaking in. Then, the patch can be expanded into contact with the surfaces of the wellbore to stop the ingress of fluid. The length of the expandable tool can be as long as needed in a particular application. In addition multiple expandable tools can be inserted in series with the ends overlapping to provide coverage to longer or uneven areas.
In addition, any suitable material can be used to develop tools according to the above description, including, for example, metal, plastics, elastomers, etc. Furthermore, the ratio of expansion and contraction is a function of the length and width of the flexible body. Thus, there is no limit to the ratio of expansion of the tool. The more expansion is needed, the longer the flexible body needs to be. In practical terms, the limit of expansion will be the maximum length of the tool used to deploy the expandable tool.
Although the technology herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present technology. It is therefore to be understood that numerous modifications can be made to the illustrative embodiments and that other arrangements can be devised without departing from the spirit and scope of the present technology as defined by the appended claims.
This application is a continuation of, and claims priority to and the benefit of, co-pending U.S. application Ser. No. 14/025,250, filed Sep. 12, 2013, titled “Expandable Tool Having Helical Geometry,” the full disclosure of which is hereby incorporated herein by reference in its entirety for all purposes.
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Number | Date | Country | |
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20170167213 A1 | Jun 2017 | US |
Number | Date | Country | |
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Parent | 14025250 | Sep 2013 | US |
Child | 15445176 | US |