1. Field of the Invention
This invention generally relates to tools used in oil and gas wellbores. More specifically, the disclosure relates to expansion apparatuses used to anchor downhole tools in wellbores.
2. Description of Related Art
In drilling or reworking of oil wells, a great variety of downhole tools are used. Such downhole tools often have to be anchored within the wellbore for proper operation. For example, but not by way of limitation, it is often desirable to seal tubing or other pipe in the casing of the well, such as when it is desired to pump cement or other slurry down the tubing and force the cement or slurry around the annulus of the tubing or out into a formation. It then becomes necessary to seal the tubing with respect to the well casing and to prevent the fluid pressure of the slurry from lifting the tubing out of the well or for otherwise isolating specific zones in a well. Among other tools, packers are designed for these general purposes. Packers use an expandable sealing element to seal the tubing; however, these elements cannot generally provide sufficient anchorage to prevent lifting of the tubing. Typically, packers have thus relied on slip rings which expand to grippingly engage the wall to anchor the tubing. Additionally, anchoring is needed for application of other downhole tools within the wellbore.
Problems are encountered in anchoring downhole tools because of variation in wellbore or casing diameter. Thus, an anchor that adequately expands for one size casing might be too small for a larger size casing or too large to fit into a smaller casing. This can be especially problematic where a downhole tool must be lowered through the smaller casing and anchored in a larger casing below the smaller casing.
Thus, while there are a number of anchoring apparatuses available, there is a need for further such apparatus that can meet the needs of different well operations utilizing different casing sizes.
According to one embodiment of the invention there is provided an expansion apparatus for a downhole tool, comprising a wedge, an expandable wedge and a plurality of slip segments. The wedge has an inclined outer wall and is coaxial to a central axis. The expandable wedge has wedge segments. The wedge segments comprise an inner surface and an inclined outer surface. The wedge segments are disposed about the central axis. The wedge segments move radially outward by interaction with the wedge. The plurality of slip segments are disposed about the central axis and expandable radially outward by interaction with the expandable wedge.
According to another embodiment there is provided a downhole tool for use in a well comprising a mandrel, a wedge, an expandable wedge and a slip ring. The wedge is disposed about the mandrel and is coaxial with said mandrel to a central axis. The expandable wedge has wedge segments disposed about the mandrel and, when the downhole tool moves from an unset position to a set position, the wedge segments expand radially outwardly by interaction with the wedge. The slip ring is disposed about the mandrel and, when the downhole tool moves from an unset position to a set position, the slip ring expands radially outward by interaction with said expandable wedge so that the slip ring grippingly engages the well.
In a further embodiment there is provided a method of operating a wellbore servicing tool, comprising:
In the drawings and description that follow, like parts are typically marked throughout the specification and drawings with the same reference numerals, respectively. The figures are not necessarily to scale. Certain features of the invention may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in the interest of clarity and conciseness.
Referring now to
Focusing now mainly on
Expansion wedge 40 comprises a collar piece 42 and wedge segments 44. Collar piece 42 has an outer surface 41 and an inner surface 43. Collar piece 42 generally comprises a first portion or inclined portion 46 and a second portion, which comprises a plurality of axially extending members 52. Inclined portion 46 can comprise a frustoconical wall or, as shown, can be composed of adjoining incline planes 47, which form roughly a conical shape. Inclined portion 46 has a first end 48 and second end 50. Axially extending members 52 join with inclined portion 46 at first end 48 and extend axially towards wedge 20. Axially extending members 52 have a terminus end 53. As can be seen from
Located between axially extending members 52 are wedge segments 44. Wedge segments 44 have an inclined outer surface 56. Wedge segments 44 are configured such that they do not extend radially outward from collar piece 42 when the expansion device is in the run-in configuration and, when the expansion device is in the expanded configuration, they are moved outward by wedge 20 so that they extend radially outward from collar piece 42. Thus, in the set position wedge segments 44, together with collar piece 42, form a continuous wedge. In the embodiment illustrated in
Wedge segments 44 are frangibly connected to each other in the run-in configuration and separate from each other in the expanded configuration. Wedge segments 44 can be connected at seam 68 by a thin seam of material designed to break upon exertion of axial pressure for wedge 20 produced by longitudinal compression of expansion apparatus 10 along central axis 12. Alternatively, wedge segments 44 can be connected by a retaining band 67 located in groove 69 as seen in
As shown in
Each slip segment 82 additionally comprises an outer surface 90 which has a plurality of receptacles 92 configured to receive complementary shaped tooth buttons 169 (see
As can be seen from
Turning now to
Accordingly, in
Downhole tool 100 comprises a mandrel 112 with an outer surface 114 and inner surface 116. Mandrel 112 will typically be a drillable material such as a polymeric composite. Mandrel 112 has a bore 118 defined by inner surface 116. Mandrel 112 has upper or top end 120 and lower or bottom end 122. Bore 118 defines a central flow passage 124 therethrough. An end section 126 may comprise a mule shoe 126. Mule shoe 126 is shown as integrally formed with the mandrel 112 but can be a separate piece that is connected with pins to mandrel 112. Mule shoe 126 defines an upward facing shoulder 128 thereon.
Mandrel 112 has first or upper outer diameter 130, a second or first intermediate outer diameter 132, which is a threaded outer diameter 132, a third or second intermediate outer diameter 134 and a fourth or lower outer diameter 136. Shoulder 128 is defined by and extends between third and fourth outer diameters 134 and 136, respectively. Threads 138 are defined on threaded outer diameter 132. A head or head portion 140 is threadedly connected to mandrel 112 and, thus, has mating buttress threads 142 thereon.
Head portion 140 has an upper end 144 that may comprise a plug or ball seat 146. Head 140 has lower end 148 and has first, second and third inner diameters 150, 152 and 154, respectively. Buttress threads 142 are defined on third inner diameter 154. Second inner diameter 152 has a magnitude greater than first inner diameter 150 and third inner diameter 154 has a magnitude greater than second inner diameter 152. A shoulder 156 is defined by and extends between first and second inner diameters 150 and 152. Shoulder 156 and upper end 120 of mandrel 112 define an annular space 158 therebetween. In the embodiment illustrated, a spacer sleeve 160 is disposed in annular space 158. Spacer sleeve 160 has an open bore 162 so that fluid may pass unobstructed therethrough into and through longitudinal central flow passage 124. Head portion 140 may be disconnected by unthreading from mandrel 112 so that instead of spacer sleeve 160, a plug may be utilized. The plug will prevent flow in either direction and as such the tool will act as a bridge plug.
A spacer ring 164 is disposed about mandrel 112 and buts lower end 148 of head portion 140 so that it is axially restrained on mandrel 112. Downhole tool 100 further comprises a set of expansion apparatuses 10 as described above. Expansion apparatuses 10 comprise first and second or upper and lower expansion apparatuses 165 and 166. Upper and lower expansion apparatuses 165 and 166 are generally identical in configuration but their orientation is reversed on mandrel 112. Expansion apparatuses 165 and 166 have a slip ring 80, first and second, or upper and lower slip rings 167 and 168, respectively, which are in accordance with the discussion above. Slip rings 80 are shown as having buttons 169 secured to the outer surface thereof. When downhole tool 100 is moved to the set position, as shown in
Sealing element 176, which is an expandable sealing element 176, is disposed about mandrel 112 and has first and second extrusion limiters 177 and 178 fixed thereto at first and second ends 179 and 180 thereof. The embodiment illustrates a single sealing element; however, a multiple piece packer configuration can be used. First and second extrusion limiters 177 and 178 are abutted by second end 30 of wedges 173 and 174, respectively.
In operation, the downhole tool 100 in
As the distance between spacer ring 164 and the mule shoe 126 is decreased, each expansion apparatus 10 is longitudinally compressed. With sufficient compression and sufficient resultant relative movement among wedge 20, expansion wedge 40 and slip ring 80, the connections between the wedge segments 44 are sheared and the connections between the slip segments 82 are sheared thus separating the wedge segments 44 from each other and the slip segments 82 from each other. With subsequent relative movement among wedge 20, expansion wedge 40 and slip ring 80, wedge 20 is slid under wedge segments 44 driving them radially outward to their expanded configuration. Similarly, first the inclined portion 46 of collar piece 42 is slid under slip segments 82 driving them radially outward and then wedge segments 44 are slid under slip segments 82 driving them radially outward and to their expanded configuration so that buttons 169, or other suitable gripping elements, grippingly engages second casing 110. With still further sufficient reduction in distance between spacer ring 164 and mule shoe 126, the sealing element 176 seals against the second casing 110.
In the above description terms such as up, down, lower, upper, upward, downward and similar have been used to describe the placement or movement of elements. It should be understood that these terms are used in accordance with the typical orientation of a casing string; however, the invention is not limited to use in such an orientation but is applicable to use with other orientations. Also, it will be seen that the floating apparatus of the present invention and method of use of such an apparatus are well adapted to carry out the ends and advantages mentioned as well as those inherent therein. While the presently preferred embodiment of the invention has been shown for the purposes of this disclosure, numerous changes in the arrangement and construction of parts may be made by those skilled in the art. All such changes are encompassed within the scope and spirit of the dependent claims.
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