This invention relates to an expansible, variable depth hole anchor with an enlarged chock-releasing striker head. The invention is easily installed and removed from a hole formed with a solid structure. In one application, the present anchor is inserted into a hole drilled in a concrete wall at a construction site. A safety harness, lifeline, and other fall protection gear is secured to the worker and to the anchor to arrest the worker in the event of a fall. In another application, the present anchor is applicable for use in recreational rock climbing.
Substantial drawbacks and limitations exist in prior art expansible hole anchors, particularly those with spring-loaded retractable handles. The handle is applicable for moving the anchor from a normal expanded condition to a contracted condition for inserting and removing the anchor from the hole. In order to remove the anchor, the user is instructed to manually retract the handle to disengage the anchor chocks from an inside wall of the hole. In many cases, the anchor is so tightly lodged inside the hole that movement of the handle is difficult, if not impossible. This occurs often, as the operating instructions call for a tug on the load cable to set the anchor during insertion. Additional forces exerted on the anchor during a worker's fall cause even greater locking engagement of the anchor chocks. The instructions commonly provided for dislodging an embedded anchor are to insert a small, narrow flat screwdriver into the hole, and create an impact force on an end fitting to overcome the locking friction. In practice, this procedure is generally ineffective; often resulting in mangled or broken retraction cables, and rendering the anchor unsuitable for future use. This procedure further inconveniences the user by requiring the availability of special tools in order to access and release the anchor chocks. If all methods of removal fail, the exposed portion of the anchor is torched off, a new hole drilled, and the balance of the anchor is left in the old hole.
A further problem of commercial prior art anchors relates to the exposure of control cables operable for moving the anchor from the expanded condition to the contracted condition. Typically, these cables will bear directly against an inside wall of the anchor hole, resulting in substantial abrasion and chaffing when the anchor is inserted into and removed from the hole. Further wear is created when the worker moves about causing the control cables to grind against the concrete lip of the hole. If left undetected, the worn cables will eventually cause the anchor to fail which may result in serious injury or death.
Therefore, it is an object of the invention to provide an expansible hole anchor which is readily inserted into and removed from a hole formed in a solid structure.
It is another object of the invention to provide an expansible hole anchor which is conveniently dislodged and removed without requiring insertion of a special tool inside the hole.
It is another object of the invention to provide an expansible hole anchor which enables substantial retraction of the chocks, thereby increasing contraction of the anchor relative to the hole.
It is another object of the invention to provide an expansible hole anchor which is applicable for use in holes of varying depths.
It is another object of the invention to provide an expansible hole anchor which offers a striking surface outside of the hole for dislodging the anchor chocks.
These and other objects of the present invention are achieved in the preferred embodiments disclosed below by providing an expansible anchor adapted for inserting into a hole formed with a structure. The anchor includes a load cable and a first chock attached to an end of the load cable. A second chock resides adjacent to the first chock, and is adapted for movement between an anchor-contracting position and an anchor-expanding position. In the anchor-contracting position, the anchor is readily inserted into and removed from the hole of the structure. In the anchor-expanding position, the anchor is locked inside the hole of the structure. A chock-release column bears against at least one of the first and second chocks and has an enlarged head adapted for locating outside of the hole. The enlarged head defines a striking surface adapted for receiving a sudden force. This force is transferred through the chock-release column to the first or second chocks, such that the second chock is movable from the anchor-expanding position to the anchor-contracting position to thereby dislodge the anchor from the hole of the structure.
According to another preferred embodiment of the invention, a handle is carried by the load cable and adapted for moving the second chock from the anchor-expanding position to the anchor-contracting position.
According to another preferred embodiment of the invention, a chock cable interconnects the handle and the second chock.
According to another preferred embodiment of the invention, the handle includes a rocker assembly which allows kink-controlling movement of the chock cable relative to the load cable.
According to another preferred embodiment of the invention, the chock-release column includes a cable guide defining respective openings receiving the load cable and the chock cable.
According to another preferred embodiment of the invention, the chock-release column includes a series of axially-aligned spools carried on the load cable. The spools define respective break points allowing said anchor to flex relative to the structure.
According to another preferred embodiment of the invention, a biasing element is carried on the load cable and adapted for normally urging the spools into an assembled arrangement.
According to another preferred embodiment of the invention, a chafe protective/cable guide sheath is located between the load cable and the spring.
According to another preferred embodiment of the invention, a cable-positioning ferrule defines respective spaced-apart openings for receiving the load cable and the chock cable.
According to another preferred embodiment of the invention, the second chock defines a generally convex inner surface adapted for sliding movement against an inner surface of the first chock.
According to another preferred embodiment of the invention, the first chock has a bearing shoulder against which the chock-release column is forced.
According to another preferred embodiment of the invention, the first chock further includes an integrally-formed cable connector secured to the load cable and extending through a hollow end of the chock-release column.
Some of the objects of the invention have been set forth above. Other objects and advantages of the invention will appear as the description proceeds when taken in conjunction with the following drawings, in which:
The present invention will now be described more fully hereinafter with reference to the accompanying drawings in which exemplary embodiments of the invention are shown. However, this invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. These exemplary embodiments are provided so that this disclosure will be both thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like reference numbers refer to like elements throughout the various drawings. Further, as used in the description herein and throughout the claims that follow, the meaning of “a”, “an”, and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein and throughout the claims that follow, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
Referring now specifically to the drawings, an expansible hole anchor according to the present invention is illustrated in
As best shown in
The side chocks 14 and 16 are attached to respective steel-wire chock cables 21 and 22. The chock cables 21, 22 extend rearward to a spring-loaded pivot handle 25. The pivot handle 25 is carried on the load cable 11, and is adapted for being manually retracted by the user to move the side chocks 14,16 from a normal anchor-expanding position, best shown in
Referring again to
Preferably, the maximum diameter of the striking head 32 is greater than the maximum distance between the side chocks 14 and 16 in the anchor-expanding condition. As such, upon insertion of the anchor 10 into the hole, the enlarged striking head 32 is pushed directly against the mouth of the hole, thereby locating the anchor chocks 14, 15, and 16 inside the hole in a position of maximum effectiveness and safety, while maintaining ready access to the exposed striking surface 32A. When the cable loop 12 is pulled vertically by the weight of the worker, the chock-release column 30 flexes slightly at a joint between the cable cylinder 31 and the enlarged head 32. The outer flange of the head 32 engages the structure outside of the hole to help distribute forces acting on the load cable 11 and the structure.
According to one embodiment, the enlarged head 32 of the chock-release column 30 has three openings for receiving the load cable 11 and chock cables 21, 22, respectively. Preferably, the center opening has a radiused edge to minimize wear on the load cable 11 when pulled vertically. A reduced diameter, integral neck 36 extends forward of the enlarged head 32 has interior passages or longitudinal exterior grooves to designed receive the chock cables 21, 22. The neck 36 cooperates with the arcuate shoulders 17, 18 to further position the side chocks 14, 16 relative to the center chock 15. The chock cables 21, 22 extend from the side chocks 14, 16, and are directed along a length of the anchor 10 by a fixed positioning block 38 located adjacent the pivot handle 25. The positioning block 38 likewise has three openings for receiving the load cable 11 and chock cables 21, 22, respectively. In order to limit twisting of the anchor 10, rotation of the chock-release column 30 relative to the center chock 15 is prevented by mating notches and fingers.
The pivot handle 25 comprises an assembly of links 41, 42, 43, 44 and rockers 45, 46 (See
A washer 51 and retractor spring 52 are carried on the load cable 11 rearward of the pivot handle 25. The retractor spring 52 is compressed between the handle 25 and cable loop 12, and operates to normally urge the handle 25 and chock cables 21, 22 forward thereby biasing the side chocks 14 and 16 in the anchor-expanding position. The retractor spring 52 is preferably pre-loaded in the anchor-expanding position at greater than 20% of its maximum compression force. Preferably, the cable loop 12 is secured by a duplex ferrule 53 and reinforced with a metal thimble (not shown). An equipment tag 55 provides relevant product information.
Further embodiments of an expansible hole anchor 60 according to the present invention is illustrated in
As best shown in
The side chocks 64, 66 are attached to respective chock cables 71 and 72. The chock cables 71, 72 extend rearward to a spring-loaded pivot handle 75. The pivot handle 75 is carried on the load cable 61, and is adapted for being manually retracted by the user to move the side chocks 64, 66 from a normal anchor-expanding position, best shown in
As illustrated,
The complementarily frustoconical shapes provide a preferred means for ensuring intimate conformance between the respective ramping surfaces of the center and outer chocks over a range of relative linear movement therebetween, wherein the force exerted between the chocks is distributed over a maximum surface area. This increases reliability by decreasing stress and wear, as well as increases hole-engaging strength by permitting the aforementioned force to be maximized.
Referring again to
The chock-release column 80 is normally urged into an axially-aligned, assembled condition by a biasing element 84 carried on the load cable 61. It will be understood by those skilled in the art that the biasing element 84 may be a compression spring (
The unique multi-piece construction of the chock-release column 80 allows use of the present anchor 60 in holes of varying depths. As illustrated in
As described above, the pivot handle 75 comprises an assembly of links 91, 92, 93, 94 and rockers 95, 96 (See
A washer 98 and retractor spring 99 are carried on the load cable 61 rearward of the pivot handle 75. The retractor spring 99 is compressed between the handle 75 and cable loop 62, and operates to normally urge the handle 75 and chock cables 71, 72 forward thereby biasing the side chocks 64, 66 in the anchor-expanding position. Preferably, the cable loop 62 is secured by a duplex ferrule 101 and reinforced by a metal thimble 102. An equipment tag 103 provides relevant product information.
Embodiments of an expansible hole anchor according to the present invention are described above. Various details of the invention may be changed without departing from its scope. Furthermore, the foregoing description of the preferred embodiment of the invention and best mode for practicing the invention are provided for the purpose of illustration only and not for the purpose of limitation—the invention being defined by the claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 11/069,646, filed on Mar. 1, 2005, and entitled “EXPANSIBLE HOLE ANCHOR WITH ENLARGED CHOCK-RELEASING STRIKER HEAD,” which is a continuation of and claims the benefit of priority of PCT/US04/24129, filed on Jul. 27, 2004, the content of all the aforesaid applications are relied upon and incorporated by reference in its entirety.
Number | Date | Country | |
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Parent | PCT/US04/24129 | Jul 2004 | US |
Child | 11069646 | Mar 2005 | US |
Number | Date | Country | |
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Parent | 11069646 | Mar 2005 | US |
Child | 11894197 | Aug 2007 | US |