The present invention relates to an expansion joint system that can be utilized in highway construction where gaps are formed between adjacent concrete sections. The expansion joints of the present invention find particular applicability in bridge constructions and other structures where large movements in multiple directions must be accommodated.
A gap is purposely provided between adjacent concrete structures for accommodating dimensional changes within the gap occurring as expansion and contraction due to temperature changes, shortening and creep caused by prestressing, seismic cycling and vibration, deflections caused by live loads and longitudinal forces caused by vehicular traffic. An expansion joint is conventionally utilized to accommodate these movements in the vicinity of the gap.
Bridge constructions are also subject to relative movement in response to occurrence of seismic events. This raises particular problems, because the movements occurring during such events are not predictable either with respect to the magnitude of the movements or with respect to the direction of the movements. In many instances bridges have become unusable for significant periods of time, due to the fact that traffic cannot travel across damaged expansion joints.
The difficulty in designing such expansion joints is that when a movement component of large magnitude is applied transverse to the roadway direction, the joints are typically unable to accommodate these movements. Attempts have been made to avoid this problem, as described, for example, in U.S. Pat. No. 4,674,912. This expansion joint system, which is sold by Maurer Sohne, GmbH, attempts to deal with the problem by using sliding and swiveling movements of the joint components to accommodate the non-longitudinal movements.
U.S. Pat. No. 4,120,066 to Leroux discloses an expansion joint for adjacent roadway sections to accommodate expansion or contraction of the distance between the adjacent concrete roadway sections, which utilizes a lazy tongs device.
U.S. Pat. No. 5,887,308 to Walter also discloses an expansion joint system for accommodating movement with an expansion joint.
The “Steelflex” system offered by D. S. Brown Company utilizes a center beam, which is individually attached to its own support bar. The support bars move parallel to the direction of movement of the structure.
The “Robek System” offered by Tech Star, Inc. includes modular joints designed to accommodate longitudinal movement. As with the other prior art systems, this design has not been proven effective to prevent significant damage under substantial seismic event conditions.
Therefore, a need still exists in the art for an improved expansion joint system that can accommodate large movements that occur separately or simultaneously in multiple directions in the vicinity of a gap having an expansion joint between two adjacent roadway sections, for example, in longitudinal and transverse directions relative to the flow of traffic, which may be caused by thermal changes, seismic events and vehicular deflections.
The present invention provides expansion joint system for roadway construction wherein a gap is defined between adjacent first and second roadway sections, said expansion joint system extending across said gap to permit vehicular traffic, said expansion joint system comprising: a plurality of transversely extending, spaced-apart, load bearing members having top surfaces and bottom surfaces, wherein said top surfaces are adapted to support vehicular traffic, at least one elongated support member having opposite ends extending longitudinally across said expansion joint from said first roadway section to said second roadway section, wherein said at least one support member is positioned below said transversely extending load bearing members, at least one first means for accepting an end of said at least one longitudinally extending elongated support member, wherein said at least one elongated support member has one end located within one of said first means for accepting, and wherein said first means for accepting includes means for substantially restricting transverse movement within said at least one first means for accepting, but permitting longitudinal movement within said first means for accepting, at least one second means for accepting an end of said at least one longitudinally extending elongated support member, wherein said second means for accepting include means for substantially restricting longitudinal movement within said second means for accepting, but permitting transverse and vertical movement within said second means for accepting, wherein said at least one elongated support member has one end located within said first means for accepting and the opposite end located in said second means for accepting; and at least one expansion and contraction means for controlling the spacing of said load bearing beams relative to one another comprising pivotably attached arms that are movably engaged with said load bearing members.
The present invention also provides an expansion joint system for roadway construction wherein a gap is defined between adjacent first and second roadway sections, said expansion joint system extending across said gap to permit vehicular traffic, said system comprising a plurality of transversely extending, spaced-apart, load bearing members having top surfaces and bottom surfaces, wherein said top surfaces are adapted to support said vehicular traffic, at least one elongated support member having opposite ends extending longitudinally across said expansion joint from said first roadway section to said second roadway section, wherein said at least one support member is positioned below said load bearing members, at least one first means for accepting one of said opposite ends of said at least one support member, wherein said at least one elongated support member has one end disposed within said first means for accepting, and wherein said first means for accepting include means for substantially restricting transverse movement within said first means for accepting, but permitting longitudinal movement within said first means for accepting, at least one second means for accepting an end of said at least one longitudinally extending elongated support members, wherein said second means for accepting include means for substantially restricting longitudinal movement within said second means for accepting, but permitting transverse and vertical movement within said second means for accepting, wherein said at least one elongated support member has one end located within said first means for accepting and the opposite end located in said second means for accepting, and at least one means positioned below said load bearing members and extending longitudinally across said expansion joint from said first roadway section to said second roadway section for controlling the distance between said load bearing members comprising: a) an elongated stabilizing member having opposite ends, one of said opposite ends having roller means attached thereto, wherein said end having rollers means attached thereto is disposed within a first means for accepting said stabilizing member that permits transverse movement and substantially restricts longitudinal movement of the stabilizing member within said first means for accepting, said opposite end being disposed within a second means for accepting said ends of said stabilizing member that permits longitudinal movement and substantially restricts transverse movement of the stabilizing member within said second means for accepting, b) at least one yoke assembly in movable engagement with said stabilizing member, and c) an expansion and contraction means positioned above said stabilizing member and above said least one yoke assembly, wherein said expansion and contraction means is attached to said at least one yoke assembly, and wherein said expansion and contraction means includes a plurality of pivotably attached arms, each arm including a plurality of roller means attached thereto and movably engaging at least two of said load bearing members.
The present invention further provides an expansion joint system for roadway construction wherein a gap is defined between adjacent first and second roadway sections, said expansion joint system extending across said gap to permit vehicular traffic, said system comprising: a plurality of transversely extending, spaced-apart, load bearing members having top surfaces and bottom surfaces, wherein said top surfaces are adapted to support said vehicular traffic, at least one support member having opposite ends extending longitudinally across said expansion joint from said first roadway section to said second roadway section, wherein said at least one support member is positioned below said load bearing members, and wherein one end of at least one said support member has a hole therein, at least one first means for accepting said support member, wherein said at least one elongated support member has one end located within said first means for accepting, and wherein said first means for accepting includes means for substantially restricting transverse movement within said first means for accepting, but permitting longitudinal movement within said first means for accepting, at least one second means for accepting said support, wherein said at least one elongated support member having said hole therein is located within said second means for accepting, wherein said second means for accepting includes means for substantially restricting longitudinal movement within said second means for accepting, but permitting transverse and vertical movement within said second means for accepting; said means for permitting transverse and vertical movement comprising a) a guide member disposed within said second means for accepting, said guide member being inserted through said hole in said support member, b) first support bearings disposed adjacent to upper and lower surfaces of said support members, c) second upper and lower support bearings disposed adjacent to said second means for accepting, and d) upper and lower retaining members secured to said second means for accepting said support members for securing said second support bearings; and at least one expansion and contraction means including pivotably attached arms movably engaged with said load bearing members.
The present invention further provides a device for use in an expansion joint system for roadway construction for providing longitudinal, transverse and vertical movement within said expansion joint and for controlling the spacing between transversely extending vehicular traffic load bearing beams comprising: an elongated stabilizing member having opposite ends, an expansion and contraction means for controlling the spacing between said transversely extending vehicular traffic load bearing beams, and at least one assembly for engaging said expansion and contraction means and said stabilizing member.
This invention includes an expansion joint system which is installed in the gap between adjacent sections of a concrete structure, such as roadway. The expansion joint system has particular application in the construction of bridges and tunnels. The expansion joint system generally includes a plurality of vehicular traffic loading bearing members that are adapted to extend transversely within an expansion joint, a plurality of support members that extend longitudinally in the expansion joint across the gap and a mechanism for controlling the spacing between the transversely extending load bearing beam members. In certain embodiments, the means for controlling the spacing between the load bearing members maintains a substantially equal distance between the load bearing members in response to movement within the gap of the expansion joint. A plurality of compressible seal members can be engaged with the load bearing members extending transversely within the expansion joint relative to the direction of the flow of traffic. The expansion joint system of the present invention is particularly useful in the construction of bridges, tunnels, and the like that require accommodation of relatively large movements in multiple directions.
The invention is readily understood when read in conjunction with
The beam members 11-17 are positioned in a side-by-side relationship and extend transversely in the expansion joint relative to the direction of vehicle travel. The top surfaces 18a-24a of the load bearing beam members are adapted to support vehicle tires as a vehicle passes over the expansion joint. Compressible seals (not shown) can be placed and extend transversely between the positioned vehicular load bearing beam members 11-17 adjacent the top surfaces 18a-24a of the beam members 11-17 to fill the spaces between the beam members 11-17. The seals can also be placed and extend in the space between edge plates 133, 134 and end beam members 11, 17. The seals are flexible and compressible and, therefore, can stretch and contract in response to movement of the load bearing beams within the expansion joint. The seals are preferably made from a durable and abrasion resistant elastomeric material. The seal members are not limited to any particular type of seal. Suitable sealing members that can be used include, but are not limited to, strip seals, glandular seals, and membrane seals.
Referring to
In accordance with the invention, provision is made for particular types of movement of the support bars within the separate means for accepting the ends of the support members. In one embodiment, the means for accepting the ends of the support members comprises a box-like receptacle. It should be noted, however, that the means for accepting the ends of the support bar members may include any structure such as, for example, receptacles, chambers, housings, containers, enclosures, channels, tracks, slots, grooves or passages, that includes a suitable cavity for accepting the end portions of the support bar members.
Box 61 includes means for permitting longitudinal and vertical movement of the support bars 30-33 within box 61, and means for substantially preventing transverse movement of support bars 30-33 within the box 61. Preferably, the upper 66a, 66b and lower means 67a, 67b maintain the vertical load on the support bars perpendicular to the axis of the support bars and, permits slidable movement of the support bars in the direction of vehicular traffic flow (longitudinal movement). Side bearing means 68, 69 substantially prevent transverse movement of support bars 30-33 within box 61, while not inhibiting or otherwise preventing longitudinal and vertical movement. According to the embodiment shown, side means 68, 69 are provided in the form of bearing plates that are disposed adjacent the inner surfaces of box 61.
The use of the upper 66a and lower 66b bearing plates and upper 66b and lower 67b rocker bearings maintains the vertical load on the bearings perpendicular to the sliding surfaces. The upper 66b and lower 67b rocker bearings are capable of absorbing impact from vehicular traffic moving across the expansion joint system. However, it should be appreciated that spring-loaded means, liquid or air charged pistons, or elastomeric cushioning devices could be used in place of the upper and lower bearings.
Now referring to
The transverse movement box for receiving one end of the support bars are designed to permit transverse and vertical movement of the support bars within the boxes in response to changes in temperature changes, seismic movement or deflections caused by vehicular traffic, while restricting longitudinal movement. Longitudinal boxes for receiving the opposite ends of the support bars are designed to permit relative longitudinal movement of the support bar within the boxes, while confining the bars against relative transverse movement.
Top support bar bearing 51 is placed in contact with the top surface 35a of the tapered end 35 of the support bar 30. Bottom support bar bearing 52 is placed in contact with the bottom surface 35b of the tapered end 35 of support bar 30. Additional top support bar bearing 53 is placed between top support bar bearing 51 and the top plate 41 of transverse box 40. Additional bottom support bearing 54 is located between the bottom support bar bearing 52 and the bottom plate 42 of transverse box 40. Support bar 30 and support bar bearings 51-54 are held in place by lower holding plate 57a, 57b and upper holding plate 58a, 58b, which are positioned on each side 37, 38 of support bar 30. The upper and lower holding plates that are disposed adjacent to side 38 of support bar 30 are not shown in FIG. 3C. As discussed hereinabove, the securing means 46 is passed through hole 36 of support bar 30. The use of the securing means 46 through hole 36 in support bar 30 in combination with the curved upper and lower support bar bearings permits the support bar 30 to move transversely (relative to the direction of traffic) and further allows the support bar 30 to pivot in the vertical direction.
Means are provided to maintain the position of support bars 30-33 relative to the bottom surfaces of the load bearing beams members 11-17. Also, the means provides a mechanism which permits longitudinal and limited vertical movement of the support bars 30-33 within the means.
Yoke assembly 72 further includes yoke retaining rings 81, 82 and yoke discs 83, 84, which are located on the inner surfaces of bent yoke legs 76, 77. The yoke retaining rings 81, 82 and yoke discs 83, 84 are provided to allow limited vertical and longitudinal movement of the support bars 30-33. The yoke assembly 72 could also be provided with pivotal bushing-type devices in place of the of the upper 79 and lower 80 yoke bearings, yoke retaining rings 81, 82, and yoke discs 83, 84. Furthermore, the yoke side plates 73, 74 are spaced apart at a distance sufficient to permit bent yoke plate 75 to be inserted in the space defined by the inner surfaces 73a, 74a of yoke side plates 73, 74.
The expansion joint system 10 also includes a mechanism for controlling the spacing between the transversely disposed load bearing beam members 11-17 in response to movement in the vicinity of the expansion joint. In one embodiment, the mechanism for controlling the spacing between beam members 11-17 maintains a substantially equal distance between the spaced-apart, traffic load bearing beams 11-17 that are transversely positioned within the gap in an expansion joint, in response to movements caused by thermal or seismic cycling and vehicle deflections.
With respect to
The elongated stabilizing bar 90 of the mechanism 85 is movably engaged by at least one yoke assembly 100. According to this construction, the stabilizing bar member 90 is not fixedly attached to either the yoke assembly 100 or to the expansion and contraction means 120 of mechanism 85.
Upper yoke plate 102 also includes recessed roller groove 113, that is disposed between holes 105a, 105b. Upper roller bed 114 is inserted into upper recessed roller groove 113 of the upper yoke plate 102. Lower yoke plate 101 is provided with a recessed roller groove 115 between holes 108a, 108b. Lower roller bed 116 is inserted into lower recessed roller groove 115 of lower yoke plate 101. Roller 117 is horizontally disposed in recessed roller groove 113 and roller 118 is horizontally disposed in recessed roller groove 115. In operation, stabilizing bar 90 can move within the yoke assembly 100 in the space defined between vertical rollers 111, 112 and top and bottom rollers 117, 118. Vertical rollers 111, 112 are sufficiently spaced apart from the inner wall surfaces of yoke side plates 103, 104 to permit free rotation of the rollers 111, 112 and controlled movement of the stabilizing bar 90 within the yoke assembly 100. The use of at least one yoke assembly 100 maintains the position of the stabilizing bar 90 during movement within the gap in the expansion joint. During movement in the gap in the expansion joint, the stabilizing bar 90 can move vertically against side rollers 111, 112 in a rolling fashion. During movement in the gap in the expansion joint, the stabilizing bar 90 can slide against upper 117 and lower 118 rollers. The use of vertical side rollers 111, 112 and upper and lower rollers 117, 118 permits the yoke assembly 100 to be attached to one of the vehicular load bearing beams 11-17, while maintaining controlled movement of the stabilizing bar 90 without having to fixedly attached the stabilizing bar 90 to the load bearing members 11-17 or to the yoke assembly 100.
While the yoke assembly has been described with respect to the one embodiment shown in
Second end 92 of stabilizing bar 90 is adapted for insertion into means 190 for accepting the stabilizing bar member 90. According to the embodiment shown, the means 190 for accepting the stabilizing bar 90 is a box-like chamber. The means 190 for accepting the stabilizing bar 90 may also include any structure such as, for example, receptacles, chambers, housings, containers, enclosures, channels, tracks, slots, grooves or passages, that includes a suitable cavity for accepting the second end 92 of the stabilizing bar 90. Referring to
The mechanism 85 includes an expansion and contraction means 120 that includes a plurality of arms that are pivotably attached to one another to allow free expansion and contraction of the mechanism 85 in a longitudinal direction relative to the flow of vehicular traffic across the expansion joint. Referring again to
As shown in
Referring to
The second arm 122 is also pivotably attached to a fourth arm 124. The fourth arm 124 includes opposite facing first 124i and second 124j surfaces, and first 124a and second 124b opposing ends. The second surface 124j of fourth arm 124 includes recessed groove 124k near the center region 124c of the arm 124 and recessed end groove 124m near the first end 124a of the fourth arm 124. The second arm 122 is pivotably attached to the fourth arm 124 at a point that is near the second end 122b of the second arm 122 and near the first end 124a of the fourth arm 124. The fourth arm 124 is also pivotably attached to the third arm 123. The fourth arm 124 is pivotably attached to the third arm 123 at a point that is near the center region 124c of the fourth arm and the center region 123c of the third arm.
While a particular embodiment is shown in the figures, one having ordinary skill in the art should recognize that the recessed grooves or channels on arms 121-124 can be located on either the upper or lower surfaces, or on both surfaces, of the arms to provide clearance for the pivotal movement of one arm with respect to the other arm.
As seen in
Rollers 170a, 170b are attached to first end 121a of arm 121 by a roller pin and roller securement means. Washer and roller bearings may be fitted over opposite ends of roller pin to facilitate the sliding of rollers 170a, 170b.
Rollers 175a, 175b are attached to first end 122a of arm 122 by a roller pin and roller securement means. Washers and roller bearings may be fitted over opposite ends of roller pin to facilitate the sliding of rollers 175a, 175b.
Rollers 180a, 180b are attached to second end 123b of arm 123 by a roller pin and roller securement means. Washers and roller bearing may be fitted over opposite ends of roller pin to facilitate the sliding of rollers 180a, 180b.
Rollers 185a, 185b are attached to second end 124b of arm 124 by a roller pin and roller securement means. Washers and roller bearings may be fitted over opposite ends of roller pin to facilitate the sliding of rollers 185a, 185b.
Rollers 171, 173 disposed on the first surface 121i of arm 121, and are adapted to be slidably engaged with the transversely positioned load bearing members. Rollers 171, 173 are attached to arm 121 by pivot pins and roller securement means. Washers and roller bearings may be fitted over the pivot pins respectively to further facilitate low friction rolling of the expansion and contraction means.
Rollers 178, 179 disposed on the first surface 122i of arm 122, and are adapted to be slidably engaged with the transversely positioned load bearing members. Rollers 178, 179 are attached to arm 122 by pivot pins and roller plugs securement means. Washers and roller bearings may be fitted over the pivot pins to further facilitate low friction rolling of the expansion and contraction means.
Rollers 182, 183 disposed on the first surface 123i of arm 123, and are adapted to be slidably engaged with the transversely positioned vehicular load bearing members. Rollers 182, 183 are attached to arm 123 by pivot pins and roller securement means. Washers and roller bearings may be fitted over pivot pins to further facilitate low friction rolling of the expansion and contraction means.
Rollers 186, 187 disposed on the first surface 124i of arm 124, and are adapted to be slidably engaged with the transversely positioned vehicular load bearing members. Rollers 186, 187 are attached to arm 124 by pivot pins and roller securement means. Washers and roller bearings may be fitted over pivot pins to further facilitate low friction rolling of the expansion and contraction means.
Roller 172 is attached to the center regions 121c, 122c of arms 121 and 122 with a pivot pin and roller securement means. Washers and roller bearings may be fitted over the end of the pivot pin to further facilitate low friction rolling of the expansion and contraction means.
Roller 181 is attached to the center regions 123c, 124c of arms 123 and 124 with a pivot pin a and roller securement means. Washers and roller bearings may be fitted over the end of the pivot pin to further facilitate low friction rolling of the expansion and contraction means.
Rollers 174a, 174b are attached to arms 121 and 123 near the second end 121b of arm 121 and the first end 123a of arm 123 with a pivot pin and roller securement means. Washers and roller means may be fitted over the end of the pivot pin to further facilitate low friction rolling of the expansion and contraction means.
Rollers 176a, 176b are attached to arms 122 and 124 near the second end 122b of arm 122 and the first end 124a of arm 124 with of pivot pin and roller securement means. Washers and roller bearings may be fitted over the end of the pivot pin to further facilitate low friction rolling of the expansion and contraction means.
According to one embodiment shown in
While one embodiment has been described as utilizing roller means engaged with arms 121-124, it should be appreciated that any mechanism having a sliding or rolling surface and which permits sliding or rolling engagement of the extension and contraction means 120 with the bottom surfaces of the load bearing beams 11-17 can be utilized in lieu of rollers. For example, a block or pin means may be used to provide sliding engagement of the expansion and contraction means with the load bearing beams.
If the gap in the expansion joint increases in response to movement within the joint, then the expansion and contraction means expands in the longitudinal direction relative to the flow of traffic to compensate for the increased distance within the expansion joint. To achieve this longitudinal expansion, the expansion and contraction means 120 simultaneously pivots at pivot points 127-130. During this pivoting, an angle formed between arm 121 and arm 122 decreases, an angle formed between arm 123 and arm 124 decreases, an angle formed between arm 121 and arm 123 increases and an angle formed between arm 122 and arm 124 increases.
Conversely, if the gap in the expansion joint decreases in response to movement within the joint, then the expansion and contraction means 120 contracts in a longitudinal direction relative to the flow of vehicular traffic to compensate for the decreased distance within the expansion joint. To achieve this, the expansion and contraction means 120 simultaneously pivots at pivot points 127-130. During this pivoting, an angle formed between arm 121 and arm 122 increases, an angle formed between arm 123 and arm 124 increases, an angle formed between arm 122 and arm and arm 124 decreases and an angle formed between arm 121 and arm 123 decreases.
The expansion joint system 10 may include guides 130, 131 that are inserted into edge plate 133. Another guide 132 is inserted into edge plate 134. According to the embodiment shown in
In response to a thermal, seismic or vehicular event, the longitudinal movement of the mechanism of the expansion joint system, engaged with the load bearing beams, maintains a substantially equal distance between the load bearing beams 11-17 as the gap increases or decreases. As the rollers that are attached to the arms 121-124 of the expansion and contraction 120 means slide or roll within the guides 25a-25g, the load bearing beams 11-17 are pulled into relative alignment.
Still referring to
The expansion joint system of the invention is used in the gap between adjacent concrete roadway sections. The concrete is typically poured into the blockout portions of adjacent roadway sections. The gap is provided between first and second roadway sections to accommodate expansion and contraction due to thermal fluctuations and seismic cycling. The expansion joint system can be affixed within the block-out portions between two roadway sections by disposing the system into the gap between the roadway sections and pouring concrete into the block-out portions or by mechanically affixing the expansion joint system in the gap to underlying structural support. Mechanical attachment may be accomplished, for example, by bolting or welding the expansion joint system to the underlying structural support.
It is thus demonstrated that the present invention provides an improved expansion joint system that can accommodate expansion and contraction within an expansion joint that occurs in response to temperature changes, seismic cycling and deflections caused by vehicular loads. The expansion joint system of the present invention maintains a substantially equal distance between the transversely disposed vehicular load bearing beams of the expansion joint system. The use of a stabilizing bar in combination with an expansion and contraction means maintains proper positioning of the mechanism of the expansion joint systems and also supports the expansion and contraction means in the vertical direction within the expansion joint. The use of the roller system on the arms decreases the friction forces while still maintaining a proportional distance between the vehicular load bearing support beams.
While the present invention has been described above in connection with the preferred embodiments, as shown in the various figures, it is to be understood that other similar embodiments may be used or modifications and additions may be made to the described embodiments for performing the same function of the present invention without deviating therefrom. Further, all embodiments disclosed are not necessarily in the alternative, as various embodiments of the invention may be combined to provide the desired characteristics. Variations can be made by one having ordinary skill in the art without departing from the spirit and scope of the invention. Therefore, the present invention should not be limited to any single embodiment, but rather construed in breadth and scope in accordance with the recitation of the attached claims.
This application claims the benefit of the filing date under 35 U.S.C §119(e) of U.S. Provisional Application for Patent No. 60/369,291, filed on Apr. 2, 2002.
Number | Name | Date | Kind |
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4007994 | Brown | Feb 1977 | A |
4030156 | Raymond | Jun 1977 | A |
4076440 | Bertschmann | Feb 1978 | A |
4080086 | Watson | Mar 1978 | A |
4111582 | Tippett | Sep 1978 | A |
4120066 | Leroux | Oct 1978 | A |
4533278 | Corsover et al. | Aug 1985 | A |
4784516 | Cox | Nov 1988 | A |
5863148 | Shivaram | Jan 1999 | A |
5887308 | Walter | Mar 1999 | A |
6039503 | Cathey | Mar 2000 | A |
20030196400 | Braun | Oct 2003 | A1 |
Number | Date | Country |
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2001107303 | Apr 2001 | JP |
Number | Date | Country | |
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20040016065 A1 | Jan 2004 | US |
Number | Date | Country | |
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60369291 | Apr 2002 | US |