The present invention relates to a bearing structure. The present invention more particularly relates to a bearing structure for an expansion joint system and an expansion joint system including the bearing structure.
An opening or gap is purposely provided between adjacent concrete structures for accommodating dimensional changes within the gap occurring as expansion and contraction due to temperature changes, shortening and creep of the concrete caused by prestressing, seismic cycling and vibration, deflections caused by live loads, and longitudinal forces caused by vehicular traffic. An expansion joint system is conventionally utilized to accommodate these movements in the vicinity of the gap.
Bridge constructions are also subject to relative movement in response to occurrence of thermal changes, seismic events, and vehicle loads. This raises particular problems, because the movements occurring during such events are not predictable either with respect to the magnitude of the movements or with respect to the direction of the movements. Gaps or openings in the bridge deck are provided for accommodating these movements, and expansion joint systems are often installed in the gap. In many instances, bridges have become unusable for significant periods of time, due to the fact that traffic cannot travel across damaged expansion joints.
Prior art expansion joint systems include various types of bearings for absorbing loads applied to the expansion joint system and for supporting the various expansion joint system components. However, many of the bearings used in expansion joint systems cannot absorb the increased loads and rotations that are demanded by the roadway and bridge designs. Therefore, a need still exists in the art for an improved bearing structure that can accommodate increased loads and an expansion joint system including an improved bearing that can accommodate movements that occur in the vicinity of a gap having an expansion joint between two adjacent roadway sections, for example, movements that occur in longitudinal and transverse directions relative to the flow of traffic, and which are a result of thermal changes, seismic events, and deflections caused by vehicular loads.
A bearing structure is provided, said bearing structure comprising a bearing substrate and an upper bearing portion disposed on a portion of said bearing substrate, said upper bearing portion including concavely curved side walls.
According to certain embodiments, the upper bearing portion includes curved side walls, a substantially curved upper bearing surface, and a flat seat region.
An expansion joint system is further provided for a roadway construction wherein a gap is defined between adjacent first and second roadway sections, said expansion joint system extending across said gap to permit vehicular traffic, said expansion joint system comprising transversely extending, spaced-apart, vehicular load bearing members, elongated support members having opposite ends positioned below said transversely extending load bearing members and extending longitudinally across said expansion joint gap, first means for accepting ends of said longitudinally extending elongated support members for controlling the movement of said ends of said support members within said first means for accepting longitudinally extending elongated support members, second means for accepting opposite ends of said longitudinally extending elongated support members for controlling the movement of said opposite ends of said support members within said second means for accepting longitudinally extending elongated support members, and bearing means disposed between said ends of said longitudinally extending elongated support members and said first and second means for accepting ends of said longitudinally extending elongated support members, said bearing means comprising a bearing substrate and an upper bearing portion disposed on said bearing substrate, said upper bearing portion including concavely curved side walls.
According to certain embodiments, the bearing includes an upper bearing portion having curved side walls, a substantially curved upper bearing surface, and a flat seat region.
In another embodiment, an expansion joint system is provided for a roadway construction wherein a gap is defined between adjacent first and second roadway sections, said expansion joint system extending across said gap to permit vehicular traffic, said expansion joint system comprising transversely extending, spaced-apart, vehicular load bearing members, elongated support members having opposite ends positioned below said transversely extending load bearing members and extending longitudinally across said expansion joint, means for movably engaging said longitudinally extending, elongated support members with at least one of said transversely extending, spaced-apart load bearing members, and bearing means disposed between lateral sides of said longitudinally extending elongated support members and surfaces of said means for movably engaging at least one of said longitudinally extending, elongated support members with said transversely extending, spaced-apart load bearing members, said bearing means comprising a bearing substrate and an upper bearing portion disposed on said bearing substrate, said upper bearing portion including concavely curved side walls.
According to certain embodiments, the bearing includes an upper bearing portion having curved side walls, a substantially curved upper bearing surface, and a flat seat region.
An improved bearing structure is provided. Without limitation, the bearing can be utilized in connection with an expansion joint system in roadway constructions, bridge constructions, tunnel constructions, and other constructions where gaps are formed between spaced-apart, adjacent concrete sections. The expansion joint system may be utilized where it is desirable to absorb loads applied to the expansion joint systems, and to accommodate movements that occur in the vicinity of the expansion joint gap in response to the application of the applied loads to the expansion joint system.
The bearing structure includes a bearing substrate and an upper bearing portion that is disposed on, or otherwise fitted over, a portion of the bearing substrate. The upper bearing portion of the bearing includes curved side walls and a curved upper bearing surface.
The bearing structure will now be described in greater detail with reference to the FIGURES. It should be noted that the bearing structure is not intended to be limited to the illustrative embodiments shown in the FIGURES.
Bearing structure 10 also includes an upper bearing portion 15. Upper bearing portion 15 includes a top bearing surface 16 and side walls 17 extending downwardly away from top bearing surface 16. The side walls 17 of upper bearing portion 15 include oppositely facing inner 18 and outer 19 surfaces. The top bearing surface 16 and curved side walls 17, together, form a cap-like structure having an inner volume 20.
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Distortional stresses in response to the application of a load to a traditional bearing structure often caused damage to the bearing structure. The use of the bearing structure 10 having concavely curved side walls 17 minimizes the distortional stresses below the bearing surface in response to the application of a force or load. The optimized geometric combination of curved side walls, curved top bearing surface, and flat seat region reduces local distortional stresses directly below the applied load, and moves the maximum distortional stress region to below the surface, based on the accepted principles of elasticity.
It is known that prior art bearing structure stiffness remains nearly constant over the range of applications, as they are compressed in response to the application of a load to the bearing. The use of the bearing structure 10 havino an upper bearing portion 15 with concavely curved side walls 17 provides an increasing force versus deflection spring rate. Utilizing the bearing structure 10 having an upper bearing portion 15 with curved side walls 17 permits the bearing structure to be precompressed to a significant degree, thereby mitigating bearing vibration when large vehicular impact loads are applied to the bearing. Additionally, the use of the bearing structure 10 having an upper bearing portion 15 with curved side walls 17 stabilizes large displacements in response to loads applied to the bearing 10.
In general, the top bearing surfaces of prior art bearings expand and contract against the support bar of the expansion joint systems in response to an application of a load, which causes significant rubbing and friction between the top bearing surfaces of the bearings and the surfaces of the support bar of the expansion joint systems. In contrast, upper bearing portion 15 of the bearing structure 10 expands upward to contact the surface of the support bar of the expansion joint systems. Under these conditions, less surface rubbing and friction occur between the top bearing surface 16 and the surface of the support bars of the expansion joint system. Because there is less friction between the top bearing surface 16 of the bearing 10 and the surfaces of the support bars, there is a significant decrease in the surface wear of the bearing 10. Thus, the overall life of the bearing is increased.
The side walls of the prior art bearings bulge outwardly upon an application of a load to the top bearing surface. These bearings, sometimes referred to as parabolic bulge bearings, are bonded on the top and bottom surfaces, and are free to bulge on their sides. These bearings produce very large surface shears at the point where the free edge of the bearing meets the bonded surfaces. In contrast to prior art parabolic bulge bearings, the side walls 17 of bearing 10 are constructed in such a manner that upon maximum compression by a load applied to the bearing, the side walls 17 of upper bearing portion 15 are vertical. This is a significant improvement over prior art parabolic bulge bearings, as shear strains at the point of the bond of the free edge to the bonded edge is minimized.
An expansion joint system incorporating the improved structural bearing 10 is further provided. The expansion joint system may be utilized in a roadway construction wherein a gap is defined between adjacent first and second roadway sections. The expansion joint system extends across the gap between adjacent concrete roadway sections to permit vehicular traffic. The expansion joint system comprises transversely extending, spaced-apart, vehicular load bearing members. Elongated support members having opposite ends are positioned below the transversely extending load bearing members and extend longitudinally across the gap in the expansion joint from a first concrete roadway section to a second concrete roadway section. According to certain embodiments, the expansion joint system also includes first means for accepting first ends of the longitudinally extending elongated support members for controlling the movement of the ends of the support members within the first means for accepting longitudinally extending elongated support members, and second means for accepting opposite ends of the longitudinally extending elongated support members for controlling the movement of the opposite ends of said support members within the second means for accepting longitudinally extending elongated support members. Bearing structures 10 are disposed between sides surfaces of the opposite first and second ends of the longitudinally extending elongated support members and inner surfaces of the first and second means for accepting ends of the longitudinally extending elongated support members to absorb loads applied to the expansion joint system. The bearing structure includes a substrate and an upper bearing portion that is disposed on, or otherwise fitted over, the substrate. The upper bearing portion of the bearing comprises curved side walls and a curved upper bearing surface.
According to other embodiments, the expansion joint system includes transversely extending, spaced-apart, vehicular load bearing members, elongated support members having opposite ends positioned below the transversely extending load bearing members and extending longitudinally across the expansion joint, and means for movably engaging the longitudinally extending, elongated support members with the transversely extending, spaced-apart load bearing members. Bearings 10 are disposed between surfaces of lateral sides of the longitudinally extending elongated support bar members and surfaces of the means for movably engaging the longitudinally extending, elongated support bar members with the transversely extending, spaced-apart load bearing members. The bearing structure 10 includes a substrate and an upper bearing portion that is disposed on, or otherwise fitted over, the substrate. The upper bearing portion of the bearing comprises curved side walls and a curved upper bearing surface.
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The load bearing beam members 31-37 are positioned in a spaced apart, side-by-side relationship and extend transversely in the expansion joint gap relative to the direction of vehicle travel. That is, the load bearing members 31-37 extend substantially perpendicular, relative to the direction of vehicle travel across the expansion joint system 30. The top surfaces of the load bearing beam members are adapted to support vehicle tires as a vehicle passes over the expansion joint. Compressible seals (not shown in
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Opposite ends of the support bar members 40-43 are received into suitable means for accepting the ends of the support bar members, and several means for accepting the support bar members are disposed, or embedded in portions of respective adjacent roadway sections in the roadway construction. The expansion joint system 30 can be affixed within the “block-out” areas between two adjacent roadway sections by disposing the system 30 into the gap between the roadway sections and pouring concrete into the block-out portions or by mechanically affixing the expansion joint system 30 in the gap to underlying structural support. Mechanical attachment may be accomplished, for example, by bolting or welding the expansion joint system 30 to the underlying structural support.
In accordance with the invention, provision is made for particular types of movement of the support bar members 40-43 within the separate means for accepting the ends of the support bar members. In one embodiment, the means for accepting the ends of the support bar members comprise box-like structures. It should be noted, however, that the means for accepting the ends of the support bar members may include any structure such as, for example, receptacles, chambers, housings, containers, enclosures, channels, tracks, slots, grooves or passages, that includes a suitable cavity for accepting opposite end portions of the support bar members 40-43.
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The expansion joint system 30 includes second means 51 for accepting opposite ends of the support members 40-43 for confining the opposite ends of the support bars 40-43 against transverse movement within the second means 51 for accepting, but permitting longitudinal movement and vertical movement within the second means 51 for accepting. Therefore, the expansion joint system 30 includes second means for accepting ends of said longitudinally extending elongated support members which includes means for substantially restricting transverse movement within said second means for accepting, but permitting longitudinal movement within said second means for accepting.
The use of the upper 71 and lower 72 bearings maintain the vertical load on the bearings perpendicular to the sliding surfaces. The upper and lower bearings are capable of absorbing impact from vehicular traffic moving across the expansion joint system.
The transverse movement box for receiving one end of the support bars is designed to permit transverse and vertical movement of the support bars within the boxes in response to changes in temperature changes, seismic movement or deflections caused by vehicular traffic, while restricting longitudinal movement. Longitudinal boxes for receiving the opposite ends of the support bars are designed to permit relative longitudinal and vertical movement of the support bar within the boxes, while confining the bars against relative transverse movement.
Means are provided to maintain the position of support bars 40-43 relative to the bottom surfaces of the load bearing beams members 31-37. Also, the means permit longitudinal and limited vertical movement of the support bars 40-43 within the means.
Yoke assembly 80 may further include yoke retaining rings 90, 91 and yoke discs 92, 93, which are located on the inner surfaces of bent yoke legs 74, 75. The yoke retaining rings 81, 82 and yoke discs 83, 84 are provided to allow limited vertical and longitudinal movement of the support bars 40-43. Furthermore, the yoke side plates 81, 82 are spaced apart at a distance sufficient to permit bent yoke plate 83 to be inserted in the space defined by the inner surfaces of yoke side plates 81, 82.
The expansion joint system 30 may also include means for controlling the spacing between the transversely extending load bearing beam members 31-37 in response to movement in the vicinity of the expansion joint. In one embodiment, the means for controlling the spacing between beam members 31-37 maintains a substantially equal distance between the spaced-apart, traffic load bearing beams 31-37 that are transversely positioned within the gap in an expansion joint, in response to movements caused by thermal or seismic cycling and vehicle deflections.
The expansion joint system of the invention is used in the gap between adjacent concrete roadway sections. The concrete is typically poured into the blockout portions of adjacent roadway sections. The gap is provided between first and second roadway sections to accommodate expansion and contraction due to thermal fluctuations and seismic cycling. The expansion joint system can be affixed within the block-out portions between two roadway sections by disposing the system into the gap between the roadway sections and pouring concrete into the block-out portions or by mechanically affixing the expansion joint system in the gap to underlying structural support. Mechanical attachment may be accomplished, for example, by bolting or welding the expansion joint system to the underlying structural support.
While the present invention has been described above in connection with the preferred embodiments, as shown in the various figures, it is to be understood that other similar embodiments may be used or modifications and additions may be made to the described embodiments for performing the same function of the present invention without deviating therefrom. Further, all embodiments disclosed are not necessarily in the alternative, as various embodiments of the invention may be combined to provide the desired characteristics. Variations can be made by one having ordinary skill in the art without departing from the spirit and scope of the invention. Therefore, the present invention should not be limited to any single embodiment, but rather construed in breadth and scope in accordance with the recitation of the attached claims.