The present invention relates generally to an expansion folder, more particularly to an expansion folder having a pleated spline having a specific pleat configuration and dividers affixed thereto.
Expansion folders are well known in the art. The first paperboard expansion folders and dividers were made with a book-binding cloth known as cambric cloth—an adhesive coated coat cloth used as a tape to hold a form and to pleat an accordion-folded gusset. In the 1980s, manufacturers substituted DuPont® Tyvek® material for the tape membrane to decrease material costs, but it did not necessarily provide an advancement in the art field.
Expansion folders normally comprise some variation of a folded or pleated spline that affords expansion of the entire folder to accommodate increasing quantities of files being stored therein. Over time, the expanded spline loses durability and is susceptible to fraying, delamination, and/or curling of front covers, back covers, internal dividers, and the pleated spline. Various attempts to solve these problems have been contemplated and employed.
For example, U.S. Pat. No. 4,284,227 discloses an expansion folder that includes an accordion-pleat backbone that is fabricated in such a manner so that will not become limp and will always fold inwardly between two covers that are affixed thereto. The accordion-pleat backbone also includes a reinforcing arrangement that maintains the backbone in a strengthened condition while not interfering with the folding action of the backbone. The reinforcing arrangement is more specifically defined as a tape-like material that is arranged to cover the entire surface of the accordion-pleat backbone. When the tape-like material is applied to the backbone, a plurality of slots function as hinges between the backbone and the respective covers.
Another example is shown in U.S. Pat. No. 8,104,669, which discloses a strengthened folder with inserted elements, namely a pocket or divider, allowing for interchangeability and variable uses of the strengthened folder. The folder comprises a front cover and a back cover secured to an accordion spline. The accordion spline is a material that is formed into a series of zigzags that are substantially “W-shaped” folds that further include peaks and valleys. The accordion spline further comprises a web outer material which secures to an outside surface of the front cover and an outside surface of the back cover on an inside surface of the outer web at respective terminating ends of the accordion spline. An interior web material is secured to the inside surface of the front cover and the inside surface of the back cover, effectively sandwiching the front cover and the back cover in-between the outer web and the inner webs. The same sandwiching means secure a divider/insert and/or pocket to the accordion spline.
Thus, there is a long-felt need for an expansion folder having a strengthened accordion-like spline that is comprised of a polymer to reduce the overall size, improve strength, and provide water/moisture resistance to prevent long-term deterioration that is further arranged to include pleats having both a “W-shaped” and an “M-shaped” configuration that is still further arranged to include internal dividers while providing an increased expanded capacity.
The present invention broadly comprises an expansion folder with internal dividers, the folder having an accordion-pleated spline, the folder comprising a front cover, the front cover comprising an outwardly facing surface and an inwardly facing surface, a rear cover, the rear cover comprising an outwardly facing surface and an inwardly facing surface, a plurality of dividers, each of the plurality of dividers comprising a front-facing surface and a rear-facing surface, and, an accordion-pleated spline, the spline comprising a polymer formed into a plurality of pleats, the pleats further comprising an alternating series of “M-shaped” and “W-shaped” pleats, wherein a single internal surface of one of the M-shaped pleats is fixedly secured to the outwardly facing surface of the front cover, a single internal surface and a single external surface of one of the W-shaped pleat is fixedly secured to the inwardly facing surface of the rear cover and the outwardly facing surface of the rear cover, respectively, and one and only one internal surface of one of the M-shaped pleats or one and only one external surface of the W-shaped pleats is secured to either the front-facing surface or the rear-facing surface of one of each of the plurality of dividers.
An object of the invention is to provide an expansion folder with internal dividers with an accordion-pleated spline, comprising, a front cover, the front cover comprising an outwardly facing surface and an inwardly facing surface, a rear cover, the rear cover comprising an outwardly facing surface and an inwardly facing surface, a plurality of dividers, each of the plurality of dividers comprising a front-facing surface and a rear-facing surface, an accordion-pleated spline, the spline comprising a polymer formed into a plurality of pleats, the pleats further comprising an alternating series of “M-shaped” and “W-shaped” pleats, wherein a single internal surface of one of the M-shaped pleats is fixedly secured to the outwardly facing surface of the front cover, a single internal surface and a single external surface of one of the W-shaped pleat is fixedly secured to the inwardly facing surface of the rear cover and the outwardly facing surface of the rear cover, respectively, and one and only one internal surface of one of the M-shaped pleats or one and only one external surface of the W-shaped pleats is secured to either the front-facing surface or the rear-facing surface of one of each of the plurality of dividers, and, at least one fastener arranged to clamp said outwardly facing surface of said front cover and said outwardly facing surface of said rear cover.
A further object of the invention is to provide an expansion folder with internal dividers with an accordion-pleated spline further arranged to configure into a closed position and an open position, wherein a width of the open position of the expansion folder is approximately 2465% greater than a width of the closed position of the expansion folder.
Another object of the invention is to provide an expansion folder with internal dividers with an accordion-pleated spline having a front cover, a rear cover, and a plurality of dividers, where the front cover and the rear cover is comprised of solid paperboard, and each of the plurality of dividers is comprised of 17pt hardwood natural Kraft paper. (Note: Kraft paper and the Kraft process is defined here: https://en.wikipedia.org/wiki/Kraft_paper, last accessed on May 3, 2021.)
A further object of the invention is to provide an expansion folder with internal dividers with an accordion-pleated spline having a front cover, a rear cover, and a plurality of dividers, where each of plurality of dividers have two externally facing surfaces, each of the plurality of dividers may include a fastener, the fastener comprises a body and a pair of prongs extending therefrom, wherein the body of the fastener is heat embedded within each of the plurality of dividers and the prongs extend from one of the outer surfaces of each of the plurality of dividers.
These and other objects, features and advantages of the invention will become readily apparent to one having ordinary skill in the art upon study of the following detailed description in view of the drawings and appended claims.
Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
At the outset, it should be appreciated that like reference numbers on different drawing figures represent identical structural elements. It should also be appreciated that, while a number of different embodiments and variations of the present invention are shown in the various drawings, the invention as claimed is not intended to be limited to these specific embodiments, as the claims define a broader invention that can take many different shapes and structures. Also, the adjectives, “top”, “bottom”, “right”, “left”, and their derivatives, in the description herebelow, refer to the perspective of one facing the invention as shown in the figure under discussion.
Adverting now to the drawings,
Fastener 40 in the exemplary embodiment in
Accordion-pleated spline 30 comprises a plurality of M-shaped pleats 30M and W-shaped pleats 30W which alternate configuration in adjacent pleats along accordion-pleated spline 30. M-shaped pleats 30M each comprise valley 36c which is a fold. W-shaped pleats 30W each comprise peak 36d which is a fold. Accordion-pleated spline 30 has external surface 30a and internal surface 30b. Plurality of internal dividers 14, as shown in the preceding figures, includes individual internal dividers 14a-14e, whereas each internal divider comprises two external surfaces which may also be referred to as a forward-facing surface and a rear-facing surface, specifically where a forward-facing surface is in the direction towards front cover 10 and where a rear-facing surface is in the direction towards rear cover 12. Although
Hereinafter, the following description references M-shaped pleats 30M and W-shaped pleats 30W in numerical order, where the “first” M-shaped pleat 30M is closest to front cover 10 and the “first” W-shaped pleat 30W is also closest to front cover 10, ascending in order (“second”, “third”, . . . ) the closer the M-shaped pleats 30M and W-shaped pleats 30W are in relation to rear cover 12. Internal dividers 14a-14e are specifically fixed to accordion-pleated spline. The forward-facing surface of internal divider 14a is fixed to an outside surface of second leg 36b of first M-shaped pleat 30M, which is also internal surface 30b of accordion-pleated spline 30. Alternatively, it could be said that the forward-facing surface of internal divider 14a is fixed to an inside surface of second leg 36b of first W-shaped pleat 30W, which is also internal surface 30b of accordion-pleated spline 30. The rear-facing surface of internal divider 14b is fixed to an inside surface of first leg 36a of first W-shaped pleat 30W, which is also internal surface 30b of accordion-pleated spline 30. Alternatively, it could be said that the rear-facing surface of internal divider 14b is fixed to an outside surface of first leg 36a of second M-shaped pleat 30M, which is also internal surface 30b of accordion-pleated spline 30. The forward-facing surface of internal divider 14c is fixed to an outside surface of second leg 36b of second M-shaped pleat 30M, which is also internal surface 30b of accordion-pleated spline 30. Alternatively, it could be said that the forward-facing surface of internal divider 14c is fixed to an inside surface of second leg 36b of second W-shaped 30W, which is also internal surface 30b of accordion-pleated spline 30. The rear-facing surface of internal divider 14d is fixed to an inside surface of first leg 36a of second W-shaped pleat 30W, which is also internal surface 30b of accordion-pleated spline 30. Alternatively, it could be said that the rear-facing surface of internal divider 14d is fixed to an outside surface of first leg 36a of third M-shaped pleat 30M, which is also internal surface 30b of accordion-pleated spline 30. The forward-facing surface of internal divider 14e is fixed to an outside surface of second leg 36b of third M-shaped pleat 30M, which is also inwardly facing surface 30b of accordion-pleated spline 30. Alternatively, it could be said that the forward-facing surface of internal divider 14a is fixed to an inside surface of second leg 36b of third W-shaped pleat 30W, which is also internal surface 30b of accordion-pleated spline 30.
The plurality of M-shaped pleats 30M follow the configuration set forth above, except for first M-shaped pleat 30M that is located closest to front cover 10, which comprises additional material from accordion-pleated spline 30. The additional material is front cover securing tab 32 of accordion-pleated spline 30 that includes outside flap 32a and inside flap 32b which secure to outwardly facing surface 10a and inwardly facing surface 10b of front cover 10, respectively. Fold 32c of accordion-pleated spline 30 covers a bottom surface of front cover 10. Fold 32c of accordion-pleated spline 30 functions to provide additional protection to the bottom edge of front cover 10. Front cover 10 is secured to accordion-pleated spline 30 on its outwardly facing surface 10a via outside flap 32a and on its inwardly facing surface 10b via inside flap 32b, as shown in
The plurality of W-shaped pleats 30W follow the configuration as set forth supra, except for the last W-shaped pleat 30W that is located closest to rear cover 12 where rear flap 34 of accordion-pleated spline 30 is the terminal end of spline 30. Rear flap 34 is arranged to secure to outwardly facing surface 12a of rear cover 12. Rear flap 34 is also the first leg of last W-shaped pleat 30W.
The following description should be taken in view of the preceeding figures along with
The following description should be taken in view of
Front cover 10 and rear cover 12 in a preferred embodiment are comprised of solid paperboard that is coated in a laminate. The combination of solid paperboard construction and a laminate coating provide a resistive layer that prevents front cover 10 and rear cover 12 from fraying, delamination, and/or curling corners.
Fasteners 40, as described supra, may also be included as pairs in each respective internal divider. When an internal divider may comprise a pair of fasteners 40, body 41 of a first fastener 40 is heat embedded to the back of body 41 of an adjacent fastener 40 within an individual internal divider. Body 41 of fastener 40 and an adjacent body 41 of an adjacent fastener 40 that are fixed to each other, are embedded within an individual internal divider such that prongs 42 of fastener 40 are exposed on a forward-facing surface of an individual internal divider and that prongs 42 of an adjacent fastener 40 are exposed on a rear-facing surface of the same individual internal divider. Additionally, each of plurality of internal dividers 14 in a preferred embodiment are comprised of 17pt hardwood natural Kraft paper.
Although the configuration of accordion-pleated spline 30 is described to have alternating M-shaped pleats 30M and W-shaped pleats 30W such that M-shaped pleats 30M and W-shaped pleats 30W are in a one-to-one ratio, it can be contemplated that an alterative configuration of accordion-pleated spline 30 may be contemplated where that last pleat of spline 30 would be M-shaped pleat 30M as opposed to W-shaped pleat 30W. For example, an ending M-shaped pleat 30M would comprise a rear flap that would be identical to front flap 32 arranged to secure rear cover 12 in the same manner that front flap 32 secures front cover 10 to spline 30, as shown in
Thus, it is seen that the objects of the invention are efficiently obtained, although modifications and changes to the invention may be readily imagined by those having ordinary skill in the art, and these changes and modifications are intended to be within the scope of the claims.