This application claims priority to German Patent Application No. 102016006662.8, filed Jun. 1, 2016, which is incorporated herein by reference in its entirety.
The present disclosure pertains to an expansion tank for a coolant circuit of a motor vehicle that includes a housing with an upper part and a lower part.
Conventional motor vehicles with an engine that generates waste heat usually include a coolant circuit, by which the engine, for example an internal combustion engine, can be thermally coupled to at least one heat exchanger, for example a radiator. A coolant such as, for example, cooling water mixed with antifreeze circulates in the coolant circuit.
Conventional coolant circuits include an expansion tank for initially filling the coolant circuit with the coolant, as well as for separating and extracting gas bubbles that are inevitably present in the coolant circuit. This expansion tank typically includes an inlet for the coolant, as well as an outlet for the coolant. In light of the constricted space conditions in the engine compartment of a motor vehicle, such expansion tanks occupy a comparatively large volume that can hardly be reduced due to the functionality of the expansion tank. The accommodation of the expansion tank and its connections, particularly the inlet and the outlet, occasionally has to be individually adapted to different vehicle types.
For a motor vehicle manufacturer, who offers a wide variety of different vehicles and vehicle types on the market, it would therefore be desirable to minimize the manufacturing and tool costs for such expansion tanks, if possible without compromising the flexibility and individual adaptability of expansion tanks to the given geometric requirements in an engine compartment.
In accordance with the present disclosure an expansion tank is provided for a coolant circuit of a motor vehicle. The expansion tank includes a housing with an upper part and a lower part. An inlet is arranged on the upper part. The upper part is furthermore provided with an upper joint. An outlet is arranged on the lower part. The lower part is furthermore provided with a lower joint. The upper and the lower joint respectively have corresponding or complementary geometries, by which the upper and the lower joint and therefore the housing parts, namely the upper part and the lower part, can be assembled.
The upper part with its upper joint can be connected to the lower joint of the lower part in at least two different orientations. Due to this measure and the mutually adapted geometric design of the upper and the lower joint, at least two different types of expansion tanks can be produced on the basis of only two corresponding housing halves, namely the upper part and the lower part.
In a particular embodiment, the upper part and the lower part can be connected to one another, as well as fixed on one another, in a plurality of different mutual orientations. Since the upper part and the lower part can be connected and fixed in various orientations relative to one another, a corresponding number of differently configured expansion tanks can be produced. These expansion tanks may be configured and individualized in accordance with the respective motor vehicle type, while always including the same upper and lower parts.
The manufacturing and tool costs can be minimized. For example, only one tool such as, e.g., an injection mold is respectively required for the upper part and for the lower part. The upper part and the lower part can be produced separately of one another. A specification and individualization of the expansion tank is exclusively realized with the corresponding assembly of the upper part and the lower part.
According to an enhancement of the expansion tank, the upper part and the lower part form a closed hollow space for accommodating a fluid when they are connected to one another by the upper and the lower joint. For example, the upper part and the lower part may complement one another in such a way that they form a spherical shape in their configuration, in which the respective joints abut on one another. The housing of the expansion tank may insofar have a spherical or ball-shaped geometry.
However, the housing is not limited to a spherical shape. For example, the upper part and/or the lower part may be realized in the form of hemispheres or hemispherical shells. The abutting and interconnected joints are rotationally symmetrical or axially symmetrical. The hollow space formed by the upper part and the lower part is closed or sealed relative to the outside with the exception of any inlet or outlet openings, which are required for the intended use of the expansion tank and its arrangement in the coolant circuit.
The upper part and the lower part and therefore the upper and lower joints thereof have geometric structures and/or geometric shapes that complement one another such that a closed hollow space for accommodating a fluid is formed as a result of a purposeful assembly of the upper part and the lower part. Since the hollow space or the container interior coinciding with the hollow space is respectively formed by the upper part and the lower part, the upper part and the lower part may be respectively realized without undercuts such that they are particularly suitable for being produced by an injection molding process. The upper part and/or the lower part may insofar be realized in the form of injection-molded plastic components that are particularly suitable for rational and cost-effective mass production.
According to another embodiment, the upper and the lower joint are connected to one another in a fluid-tight fashion. A fluid-tight connection between the upper part and the lower part makes it possible to accommodate a liquid, particularly the coolant circulating in the coolant circuit, without any leakage. The fluid-tight connection between the upper and the lower joint may be realized, in particular, in the form of an irreversible connection. The upper and the lower joint may insofar be inseparably connected to one another, i.e. the upper part and the lower part can only be separated from one another by destroying the upper part or the lower part or by destroying at least the upper or the lower joint. A fluid-tight and inseparable connection between the upper and the lower joint is particularly suitable for an expansion tank of a coolant circuit that is subjected to a certain internal pressure during its intended use.
According to another embodiment of the expansion tank, the upper and the lower joint are integrally connected on another, bonded to one another or welded to one another. The upper part is connected to the lower part to one another in a fluid-tight fashion by a thermal welding process. If the upper part and the lower part are realized in the form of injection-molded plastic components, for example, they may be ultrasonically welded or frictionally welded to one another in the region of the upper joint and the lower joint. Welded connections of this type can be realized particularly robust and durable, as well as in a fluid-tight and gas-tight fashion. In comparison with other connections, they can also be produced easily and quickly and at the same time with low or reasonable costs.
According to another embodiment, the upper and the lower joint respectively have a closed geometry referred to a circumference of the upper part or the lower part. The upper joint, as well as the lower joint, may respectively form a circumferential and closed edge of the upper part or the lower part. In this case, the edges of the upper part and the lower part coinciding with the joints are adapted to one another, as well as realized complementary to one another, in such a way that they can be connected in a fluid-tight fashion in at least two different orientations relative to one another, particularly by bonding or welding. A circumferentially closed or continuous geometric design of the upper and lower joints simplifies the realization of at least two different orientations or a plurality of different orientations, in which the upper part and the lower part can be connected to one another.
According to another embodiment, the upper joint forms a lower boundary of the upper part and the lower joint forms an upper boundary of the lower part. In a preassembly configuration, i.e. immediately prior to the connection or assembly of the upper part and the lower part, the upper joint is located on the underside of the upper part. The upper joint particularly points downward. The lower joint forms an upper boundary of the lower part complementary or corresponding thereto. In other words, the lower joint is oriented upward or points upward and faces the upper part.
The upper joint and the lower joint come in direct contact with one another during the course of a connecting process or an assembly of the upper part and the lower part. For example, the upper and the lower joint may in this case also interlock or be provided with corresponding interlocking contours such that the upper part and the lower part can be at least loosely connected to one another, for example, in a precise and self-centering fashion. An inseparable connection between the upper part and the lower part can subsequently be produced, for example, by a bonding or welding process.
Both housing parts, i.e. the upper part and the lower part, may be realized in a shell-like fashion, wherein the surfaces of the upper part and the lower part, which are curved, for example, in a concave fashion, face one another in a preassembly configuration and form the closed hollow space as soon as the upper and the lower joint come in contact with one another.
According to another embodiment of the expansion tank, the upper and the lower joint are invariant with respect to a rotation of the upper part or the lower part about a center point axis in discrete angular increments. The upper and the lower joint may be invariant with respect to any rotational angle and therefore also a continuous rotation about the center point axis. This means that a rotation, for example, of the upper part about a central point axis, which typically extends through the imaginary center point of the upper joint, does not change the contour of the upper joint.
This may likewise apply to the lower part. The upper part and the lower part can therefore be rotated relative to one another about the center point axis, for example, arbitrarily and in discrete increments and therefore arranged in correspondingly different orientations relative to one another without thereby affecting an assembly by the upper and lower joints in any way. The upper part and the lower part may by all means have different geometries or even different partial volumes as long as the upper and lower joints are realized corresponding or complementary to one another or extensively identical to one another.
According to another embodiment, the upper joint and the lower joint have an oval or elliptical shape or a circular shape. If they have an oval shape, at least two different orientations of the upper part and the lower part and therefore of the upper joint and the lower joint relative to one another can conceivably be realized. The long and the short axes of the oval shape respectively coincide in both different orientations. In other words, a basic orientation and an orientation of the upper part relative to the lower part, which is rotated about the center point axis by 180°, can conceivably be realized if the upper and lower joints have an oval shape.
However, if the upper and lower joints have a circular shape, an infinitesimal number of different orientations between the upper part and the lower part can conceivably be realized. Any arbitrary or even continuously changing rotation of the upper part relative to the lower part about the center point axis has no affect whatsoever on the position and the orientation of the respective joint. If the upper and lower joints have a circular geometry, the orientation of the upper part relative to the lower part is infinitely variable.
According to an alternative embodiment, the upper and lower joints have the shape of a regular polygon. For example, the upper and lower joints may be realized in the form of an isosceles triangle, in the form of a square, in the form of a pentagon or a regular hexagon or, if applicable, also in the form of a heptagon or octagon. In a triangular and isosceles design of the upper and lower joints, a total of three different orientations between the upper part and the lower part can conceivably be realized, namely by a respective rotation by 120°.
Furthermore, the expansion tank may be configured with polygonal geometries of the upper and lower joints, which allow at least two different orientations between the upper part and the lower part. For example, if the upper and lower joints have a regular hexagonal geometry, a total of six different orientations between the upper part and the lower part can be realized by respectively rotating the upper part relative to the lower part in discreet increments of 60°. If the upper and lower joints have the shape of a regular polygon, at least the upper part or the lower part may be configured in a hemispherical or dome-shaped fashion.
According to an enhancement of the expansion tank, the upper and the lower joint respectively lie in an imaginary joint plane. The joints, which are typically realized continuously and closed in the circumferential direction, respectively lie in an imaginary plane that simplifies an arrangement of the upper part and the lower part in different orientations. Prior to carrying out a bonding or welding process, for example, the abutting and contacting upper and lower joints of the upper part and the lower part can still be rotated relative to one another about the center point axis until a predefined orientation of the upper part relative to the lower part is reached.
Adjustments of this type can be carried out in a comparatively simple fashion if the upper and the lower joint respectively lie completely within a single imaginary joint plane. The upper part and the lower part can still be rotated relative to one another and correspondingly oriented when they are already in a mutually contacting position.
According to another embodiment of the expansion tank, the upper and the lower joint are symmetrical referred to a geometric center point of the respective joints. For example, the upper and lower joints may be realized point-symmetrical such that the predefined point symmetry allows at least two different orientations, in which the upper part and the lower part or in which the upper joint and the lower joint of the upper part and the lower part can be respectively connected to and fixed on one another in a fluid-tight fashion.
According to another embodiment, the upper and the lower joint are respectively realized mirror-symmetrical referred to a mirror line that extends through the center point and lies in the joint plane. For example, joints of this type may have the shape of a regular polygon, but also an elliptical shape. As soon as the upper and the lower joint meet one of the above-described symmetry criteria, they can typically be connected to one another in at least two different orientations. If applicable, the upper part and the lower part or the upper joint and the lower joint can also be connected to one another in a fluid-tight fashion in other mutual orientations.
According to another embodiment, at least one outwardly protruding mounting element is arranged or integrally formed on at least the upper part or the lower part. The mounting element makes it possible to install the expansion tank, for example, in the engine compartment of a motor vehicle. In this context, multiple mounting elements may be arranged or integrally formed on the upper part or the lower part. The upper part and the lower part respectively may include at least one mounting element or multiple mounting elements.
In an embodiment, the mounting elements are provided on the upper part only; whereas the outlet of the expansion tank is exclusively arranged on the lower part and, if applicable, protrudes from the outer circumference of the lower part. Since various orientations of the upper part relative to the lower part can be realized, for example, the at least one mounting element can be arranged or oriented in a predefined orientation and arrangement relative to the outlet. Consequently, an orientation and arrangement of the at least one mounting element relative to the outlet can simply be changed by the way, in which the upper part and the lower part are assembled and connected to one another.
This likewise applies to a relative orientation and positioning between the outlet and the inlet or to a relative orientation and positioning between the outlet and the filler opening. The inlet and the outlet can be selectively arranged on or protrude from the same side or opposite sides of the expansion tank by simply assembling the upper part and the lower part accordingly.
According to another aspect, an expansion tank set with at least a first and a second expansion tank, if applicable with additional above-described expansion tanks, is proposed. In this case, the first and the second expansion tank are assembled from identical upper parts and lower parts. However, the mutual orientation between the upper part and the lower part of the first expansion tank differs from that of the second expansion tank. For example, if outwardly protruding mounting elements are provided on the upper part only and the outlet provided on the lower part protrudes downward from the lower part, the first expansion tank may be characterized, for example, in that the outlet and the at least one mounting element are arranged on the same side of the expansion tank.
In contrast to the first expansion tank, the mounting element of the second expansion tank may be arranged, for example, on the opposite side of the outlet. In this way, first and second expansion tanks can simply be configured individually and specifically for the respective motor vehicle type due to the ability to position and connect the upper part and the lower part in at least two different orientations relative to one another.
In this respect, the present disclosure proposes a kit for the assembly and production of an expansion tank, which always consists of one and the same upper part and one and the same lower part only. Individually configured expansion tanks, which are adapted to the required geometric dimensions, therefore can simply be produced due to the ability to assemble and connect the upper part and the lower part differently such that particularly the outlet and the inlet are oriented and arranged relative to one another in accordance with the respective intended use.
The present disclosure ultimately also proposes a motor vehicle that includes at least one coolant circuit with an above-described coolant tank.
The present disclosure will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements.
The following detailed description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding background of the invention or the following detailed description.
The motor vehicle 1, which is illustrated in the form of a schematic side view in
The heat exchanger 6 is realized, for example, in the form of a radiator. It is typically arranged behind a radiator grill in the front car body panel. The heat exchanger 6 is thermally coupled to the engine 5 by various coolant lines 7. The coolant circuit 4 furthermore includes a thermostat 9, as well as a heating element 8 that serves for tempering the vehicle interior 3. An expansion tank 10 is arranged in the coolant circuit 4 downstream of the engine 5 and upstream of the thermostat 9, as well as upstream of a pump 36.
The expansion tank 10, which is illustrated in the form of a perspective view in
A riser 25 is furthermore arranged on an inner side of the upper part 12 and connects the inlet 13 to the hollow space 15 and to the interior of the expansion tank 10 in the form of a fluidic connection only. Starting from the inlet 13, the riser 25 extends downward and may downwardly protrude from the edge of the upper part 12 formed by the upper housing interface or joint 14. During the operation, an open end 27 of the riser 25, which faces away from the inlet 13, is arranged below a level of the coolant located in the expansion tank.
The end 27 is preferably arranged radially outside the collar 28 in order to improve the degassing of the coolant in the interior of the expansion tank 10. If a suction effect in the coolant circuit 4 is generated at the inlet 13, the riser 25 exclusively draws liquid coolant into the coolant circuit.
As an alternative to the illustrated arrangement of the riser 25 and the collar 28, the riser may protrude into the hollow space 15 formed by the upper part 12 and the lower part 22 from above in a radially centrical or radially central fashion whereas the outlet 23 is fluidically connected to one or more outlet openings arranged radially outside the collar 28.
In the embodiment shown, the upper part 12 furthermore includes a closable filler opening 20. This filler opening is provided with an external thread 21 in the embodiment shown. It can be closed in a gas-tight and fluid-tight fashion by a screw cap that is not explicitly illustrated. The inlet 13 and the outlet 23 are realized in the form of fluid-conveying connection pieces that protrude from the housing 11 of the expansion tank 10 and can be respectively connected to a hose or to a coolant line 7 of the coolant circuit 4 in a fluid-conveying fashion. In the assembled state, the upper part 12 and the lower part 22 form an extensively closed hollow space 15.
According to
The coolant can be initially introduced into the coolant circuit 4 through the filler opening 20. The expansion tank 10 is in accordance with its intended use only partially or incompletely filled with the coolant circulating in the coolant circuit 4. An upper part of expansion tank 10 is free of liquid. The expansion tank 10 insofar serves for a gas-liquid separation in the coolant circuit. Any gas bubbles that reach the expansion tank 10 through the inlet 13 remain in the expansion tank 10 and accumulate in the interior thereof, i.e. in the hollow space 15, whereas the coolant accumulating on the bottom of the expansion tank 10 once again flows back into the coolant circuit 4 through the outlet 23 largely free of gas bubbles.
With respect to the production and assembly technology, an upper housing interface or joint 14 and a lower housing interface or joint 24 are respectively provided for the upper part 12 and for the lower part 22. The upper joint 14 is located on a lower edge or lower end of the upper part 12 that faces the lower part 22. The lower joint 24 is accordingly located on the upper edge of the lower part 22 that faces the upper part 12. The upper joint 14 and the lower joint 24 are realized corresponding or complementary to one another, namely in such a way that the upper part 12 and the lower part 22 can be connected to one another and permanently fixed relative to one another in at least two different orientations.
The different orientations 51, 52, 53, 54 of the upper part 12 and the lower part 22 are illustrated in the form of perspective views in
In the final assembly configuration according to
In the exemplary embodiment according to
The upper part 12 and the lower part 22 can be connected to and fixed on one another in any orientation referred to the center point axis 17. For example, the orientation 51 according to
For example, an additional rotation of the upper part 12 about the center point axis in the clockwise direction by approximately 45° leads to another orientation 54 that is illustrated in
In the embodiment of an expansion tank 30 illustrated in
As an example,
Regardless of the illustrated geometric designs of the upper parts 12, 32 and lower parts 22, 42 and of the upper joints 14, 34 and lower joints 24, 44 provided thereon, the upper parts 12, 32 and the lower parts 22, 42 can be respectively connected to one another in at least two different orientations. Various mutual arrangements and orientations of the connections that protrude outward from the housing 11 of the expansion tank 10, 30, e.g. the inlet 13, the 23 and the filler opening 20, can conceivably be realized in accordance with the mutual orientation of the upper part 12 and the lower part 22, as well as the upper part 32 and the lower part 42.
The variety of mutual arrangements between the upper part 12, 32 and the lower part 22, 42 makes it possible to individually adapt the expansion tank 10 and its housing 11 to various structural space requirements and space conditions, for example, in the engine compartment of a motor vehicle 1.
In order to produce various expansion tanks 10 of the type illustrated, for example, in the form of first, second, third or fourth expansion tanks in
While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims and their legal equivalents.
Number | Date | Country | Kind |
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10 2016 006 662 | Jun 2016 | DE | national |
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Entry |
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German Patent Office, German Search Report for German Application No. 102016006662.8, dated Mar. 8, 2017. |
Number | Date | Country | |
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20170350307 A1 | Dec 2017 | US |