The present invention relates to an expansion valve, and particularly relates to an expansion valve which is provided to a refrigerant circuit of a refrigeration apparatus and which depressurizes a liquid refrigerant.
In the past, there have been expansion valves such as the one disclosed in Patent Literature 1 (Japanese Laid-open Patent Application No. 2009228689). This expansion valve is provided to a refrigerant circuit of a refrigeration apparatus and is used to depressurize a liquid refrigerant, and as shown in
In the conventional expansion valve described above, an orifice 80 is formed in the valve seat 12 as shown in
An object of the present invention is to minimize the noise that occurs under conditions such that the refrigerant passes through the refrigerant inlet in a liquid single phase and through the refrigerant outlet also in a liquid single phase, in an expansion valve which is provided to a refrigerant circuit of a refrigeration apparatus and which depressurizes a liquid refrigerant.
An expansion valve according to a first aspect is an expansion valve which is provided to a refrigerant circuit of a refrigeration apparatus and which depressurizes a liquid refrigerant, the expansion valve comprising a valve main body in which a valve seat opening into a valve chest is formed, and a valve body which reciprocates relative to the valve chest. An orifice formed in the valve seat has an orifice entrance having the smallest diameter, an orifice middle section which widens in diameter along the direction of refrigerant outflow from the orifice entrance so as to form a first taper angle, and an orifice exit which either widens in diameter or does not change in diameter along the direction of refrigerant outflow from the orifice middle section so as to form a second taper angle smaller than the first taper angle.
The inventors of the present application have discovered that when the expansion valve is used under conditions such that the refrigerant passes through the refrigerant inlet in a liquid single phase and through the refrigerant outlet also in a liquid single phase, noise is caused by sounds from cavitation when the refrigerant passes through the orifice and resonance sounds in the refrigerant outflow tube after the refrigerant passes through the orifice. Specifically, in the conventional expansion valve, when the refrigerant passes through the orifice, separation of the refrigerant flow occurs immediately after the refrigerant has flowed from the valve chest, which has a large flow passage cross section, to the orifice, which has a small flow passage cross section. Localized drops in pressure are caused by this separation, and cavitation occurs in the portions where these localized drops in pressure occur. Such cavitation is one cause of the noise. When separation in the refrigerant flow occurs while the refrigerant is passing through the orifice, the refrigerant will spurt, causing the pressure to fluctuate, and the refrigerant will flow into the refrigerant outflow tube through the refrigerant outlet. Resonance sounds occur in the refrigerant outflow tube due to the pressure fluctuation reaching the refrigerant outflow tube. Such resonance sounds are one cause of the noise.
In view of this, the inventors of the present application have conducted thoroughgoing experiments towards designing a shape of the orifice that would address such noise. The inventors of the present application have discovered that the noise described above can be minimized if the orifice has an orifice entrance having the smallest diameter, an orifice middle section which widens in diameter along the direction of refrigerant outflow from the orifice entrance so as to form a first taper angle, and an orifice exit which either widens in diameter or does not change in diameter along the direction of refrigerant outflow from the orifice middle section so as to form a second taper angle smaller than the first taper angle.
With such a shape of the orifice, the refrigerant flowing into the orifice from the valve chest first flows into the orifice entrance of the orifice, similar to the conventional example, immediately after which flow separation occurs, and local drops in pressure are likely to occur due to this separation. However, because of the formation of the orifice middle section which widens in diameter along the direction of refrigerant outflow from the orifice entrance, the pressure of the refrigerant can be recovered immediately after it has flowed into the orifice entrance. Such pressure recovery minimizes the occurrence of cavitation, and as a result minimizes the sounds caused by cavitation when the refrigerant passes through the orifice. With the mere intention to recover refrigerant pressure through the orifice middle section, there is a risk that the separation of refrigerant flow will remain, the refrigerant will spurt, causing the pressure to fluctuate, and the refrigerant will flow into the refrigerant outflow tube through the refrigerant outlet. However, the separated refrigerant can re-agglutinate: because of the formation of the orifice exit wherein the diameter widens or the diameter does not change from the orifice middle section along the direction of refrigerant outflow so as to form a second taper angle which is smaller than the first taper angle. Such re-agglutination of the refrigerant minimizes the occurrences of spurting which causes pressure fluctuation, and as a result, resonance sound in the refrigerant outflow tube is minimized.
As described above, in the expansion valve, employing the shape of the orifice having the orifice entrance, the orifice middle section, and the orifice exit as described above makes it possible to minimize noises occurring when the expansion valve is used in conditions such that the refrigerant passes through the refrigerant inlet in a liquid single phase and through the refrigerant outlet also in a liquid single phase.
An expansion valve according to a second aspect is the expansion valve according to the first aspect, characterized in that a first outflow direction length of the orifice middle section along the direction of refrigerant outflow is one or more times the minimum diameter of the orifice entrance.
In this expansion valve, because the first outflow direction length of the orifice middle section along the direction of refrigerant outflow is one or more times the minimum diameter of the orifice entrance, refrigerant can re-agglutinate not only in the orifice exit but in the orifice middle section as well, whereby the effect of minimizing resonance sounds in the refrigerant outflow tube can be improved.
An expansion valve according to a third aspect is the expansion valve according to the first or second aspect, characterized in that the first taper angle is 10 degrees or greater and 60 degrees or less.
In this expansion valve, because the first taper angle is 10 degrees or greater, the effect of pressure recovery immediately after the refrigerant has flowed into the orifice entrance can be reliably achieved. Moreover, because the first taper angle is 60 degrees or less, it is also possible for the refrigerant in the orifice middle section to re-agglutinate. Specifically, in this expansion valve, having the first taper angle in the angle range described above makes both pressure recovery and refrigerant re-agglutination possible.
An expansion valve according to a fourth aspect is the expansion valve according to any of the first through third aspects, characterized in that a second inclination angle formed by the orifice exit with a plane orthogonal to the direction of refrigerant outflow is greater than a first inclination angle formed by the orifice middle section with a plane orthogonal to the direction of refrigerant outflow, and is 90 degrees or less.
In this expansion valve, because the second inclination angle formed by the orifice exit with a plane orthogonal to the direction of refrigerant outflow is 90 degrees or less, the diameter can be prevented from narrowing along the direction of refrigerant outflow. The refrigerant flow can thereby be prevented from contracting in the orifice exit, and the effect of minimizing pressure fluctuation in the orifice exit can be improved.
An expansion valve according to a fifth aspect is the expansion valve according to any of the first through fourth aspects, characterized in that a second outflow direction length of the orifice exit along the direction of refrigerant outflow is equal to or less than the first outflow direction length of the orifice middle section along the direction of refrigerant outflow.
In this expansion valve, because the second outflow direction length of the orifice exit along the direction of refrigerant outflow is equal to or less than the first outflow direction length of the orifice middle section along the direction of refrigerant outflow, the orifice exit can be prevented from becoming too long, and increases in pressure loss in the orifice exit can be prevented.
An embodiment of the expansion valve according to the present invention is described hereinbelow based on the drawings. The specific configuration of the embodiment of the expansion valve according to the present invention is not limited to the following embodiment, and can be modified within a range that does not deviate from the scope of the invention.
Similar to the conventional example (
In the valve seat 12, similar to the conventional example (
The orifice entrance 61, which faces the valve chest 11, is the portion having the smallest diameter. The orifice entrance 61 is a cylindrical portion having the same diameter (a minimum diameter D0) along the direction of refrigerant outflow (specifically, downward along a reciprocating direction axis line X of the valve body 20). Denoting the length of the orifice entrance 61 in the refrigerant outflow direction as the entrance length L0, the entrance length L0 is much smaller than the minimum diameter D0, and in this case is 0.3 times or less the length of the minimum diameter D0. By coming in contact with the orifice entrance 61, the valve body 20 blocks the flow of refrigerant between the refrigerant inlet 13 and the refrigerant outlet 14, and by separating from the orifice entrance 61, the valve body 20 allows refrigerant to flow between the refrigerant inlet 13 and the refrigerant outlet 14.
The orifice middle section 62 is a cylindrical portion which widens in diameter from the orifice entrance 61 toward the direction of refrigerant outflow so that a first taper angle α is created. Denoting the length of the orifice middle section 62 along the direction of refrigerant outflow as the first outflow direction length L1, the first outflow direction length L1 is one or more times the minimum diameter D0. The first taper angle α is an angle 10 degrees or greater and 60 degrees or less. The inclination angle formed by the orifice middle section 62 with a plane orthogonal to the direction of refrigerant outflow (the angle on the side forming an acute angle in this case) is a first inclination angle θ.
The orifice exit 63 is a cylindrical portion wherein the diameter widens or the diameter does not change from the orifice middle section 62 along the direction of refrigerant outflow, so as to form a second taper angle β which is smaller than the first taper angle α. Denoting the length of the orifice exit 63 along the direction of refrigerant outflow as the second outflow direction length L2, the second outflow direction length L2 is equal to or less than the first outflow direction length L1. The second outflow direction length L2 is also equal to or greater than 0.3 times the minimum diameter D0. Denoting the inclination angle formed by the orifice exit 63 with a plane orthogonal to the direction of refrigerant outflow (the angle on the side forming an acute angle in this case) as the second inclination angle ζ, the second inclination angle ζ is greater than the first inclination angle θ and is equal to or less than 90 degrees.
When the expansion valve 1 described above is actuated, similar to the conventional example, refrigerant flowing into the orifice 60 from the valve chest 11 first flows into the orifice entrance 61 of the orifice 60, immediately after which flow separation occurs, and local drops in pressure are likely to occur due to this separation. However, because of the formation of the orifice middle section 62 which widens in diameter along the direction of refrigerant outflow from the orifice entrance 61, the pressure of the refrigerant can be recovered immediately after it has flowed into the orifice entrance 61. Such pressure recovery minimizes the occurrence of cavitation, and as a result minimizes the sounds caused by cavitation when the refrigerant passes through the orifice 60. With the mere intention to recover refrigerant pressure through the orifice middle section 62, there is a risk that the separation of refrigerant flow will remain, the refrigerant will spurt, causing the pressure to fluctuate, and the refrigerant will flow into the refrigerant outflow tube 50 through the refrigerant outlet 14. However, the separated refrigerant can re-agglutinate because of the formation of the orifice exit 63 wherein the diameter widens or the diameter does not change from the orifice middle section 62 along the direction of refrigerant outflow so as to form a second taper angle β which is smaller than the first taper angle α. Such re-agglutination of the refrigerant minimizes the occurrences of spurting which causes pressure fluctuation, and as a result, resonance sound in the refrigerant outflow tube 50 is minimized.
As described above, in the expansion valve I, employing the shape of the orifice 60 having the orifice entrance 61, the orifice middle section 62, and the orifice exit 63 as described above makes it possible to minimize noises occurring when the expansion valve is used in conditions such that the refrigerant passes through the refrigerant inlet 13 in a liquid single phase and through the refrigerant outlet 14 also in a liquid single phase.
In the expansion valve 1, because the first outflow direction length L1 of he orifice middle section 62 along the direction of refrigerant outflow is one or more times the minimum diameter D0 of the orifice entrance 61, refrigerant can re-agglutinate not only in the orifice exit 63 but in the orifice middle section 62 as well, whereby the effect of minimizing resonance sounds in the refrigerant outflow tube 50 can be improved. Because the second outflow direction length L2 of the orifice exit 63 along the direction of refrigerant outflow is equal to or greater than 0.3 times the minimum diameter D0 of the orifice entrance 61, the effect of minimizing resonance sounds in the refrigerant outflow tube 50 can be reliably achieved.
In this expansion valve 1, because the first taper angle α is 10 degrees or greater, the effect of pressure recovery immediately after the refrigerant has flowed into the orifice entrance 61 can be reliably achieved. Moreover, because the first taper angle α is 60 degrees or less, it is also possible for the refrigerant in the orifice middle section 62 to re-agglutinate. Specifically, in the expansion valve 1, having the first taper angle α in the angle range described above makes both pressure recovery and refrigerant re-agglutination possible.
In this expansion valve 1, because the second inclination angle β formed by the orifice exit 63 with a plane orthogonal to the direction of refrigerant outflow is 90 degrees or less, the diameter can be prevented from narrowing along the direction of refrigerant outflow. The refrigerant flow can thereby be prevented from contracting in the orifice exit 63, and the effect of minimizing pressure fluctuation in the orifice exit 63 can be improved. In order to allow refrigerant to re-agglutinate while preventing the refrigerant flow from contracting in the orifice exit 63, it is preferable to employ a configuration for the orifice exit 63 in which the diameter does not change due to the second inclination angle β being 90 degrees.
Furthermore, in this expansion valve 1, because the second outflow direction length L2 of the orifice exit 63 along the direction of refrigerant outflow is equal to or less than the first outflow direction length L1 of the orifice middle section 62 along the direction of refrigerant outflow, the orifice exit 63 can be prevented from becoming too long, and increases in pressure loss in the orifice exit 63 can be prevented.
Next, an experimental example of the orifice 60 described above is shown in
First is a description of an experiment relating to the working example (
According to such an experiment, in the working example (
In the orifice 80 of the conventional example
In an orifice 70 of the comparative example (
It can be seen from which that the noise level caused by cavitation can be minimized forming the orifice middle sections 62, 72 widening in diameter along the direction of refrigerant outflow from the orifice entrances 61, 71, as in the working example (
As described above, it is clear that when a shape for the orifice 60 is employed which has the orifice entrance 61, the orifice middle section 62, and the orifice exit 63, such as in the working example, it is possible to effectively minimize both noise caused by cavitation and noise caused by resonance occurring under conditions such that the refrigerant passes through the refrigerant inlet 13 in a liquid single phase and through the refrigerant outlet 14 also in a liquid single phase.
The present invention has a wide range of application in expansion valves which are provided to refrigerant circuits of refrigeration apparatuses and which depressurize liquid refrigerant.
[Patent Literature 1]
Number | Date | Country | Kind |
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2010-213239 | Sep 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/071574 | 9/22/2011 | WO | 00 | 3/11/2013 |