The present invention relates to an exposure apparatus and an image-forming apparatus.
An electrophotographic image-forming apparatus forms an image by exposing a rotationally-driven photosensitive member with light to form an electrostatic latent image on it and developing the electrostatic latent image with toner. Among others, a solid-state exposure type exposure apparatus, that utilizes light from a light-emitting element array, is attracting attention because its downsizing, enhancing quietness, and cost reduction are easier compared to a laser-scanning type exposure apparatus.
Japanese Patent Laid-Open No. 2021-35765 discloses a solid-state exposure type exposure apparatus in which organic electro-luminescence (EL) elements are adopted. In the exposure apparatus disclosed in Japanese Patent Laid-Open No. 2021-35765, the voltages to be applied to a light-emitting element array are adjusted so as to suppress light amount unevenness based on a result of measuring variations in light amount obtained in a factory in advance.
Japanese Patent Laid-Open No. 2020-59124 discloses a solid-state exposure type exposure apparatus in which light-emitting thyristors are adopted as the light-emitting elements. In the exposure apparatus disclosed in Japanese Patent Laid-Open No. 2020-59124, the driving current of each light-emitting element is adjusted based on a result of estimating a heat generation amount of a chip, in order to compensate for reduction in light amount of a light-emitting thyristor whose output light amount decreases as the temperature increases.
The light amount output from an organic EL element is, in general, small relative to a semiconductor laser or an inorganic EL element, and therefore it requires light emission in a longer period of time when exposing a photosensitive member with light. When an unevenness is present in light amount, the deviation from a target light amount is integrated over the exposure time, and as a result, density unevenness in a print image becomes prominent as a degradation in image quality. In Japanese Patent Laid-Open No. 2020-59124, a technique is disclosed in which reduction in light amount of the light-emitting thyristor is compensated for by increasing the driving current when a heat generation amount of the light-emitting chip is large, however, the temperature-light amount characteristic of the organic EL element differs from the temperature-light amount characteristic of the light-emitting thyristor.
The present invention aims at providing a mechanism that can avoid image quality degradation by suppressing the light amount unevenness in a solid-state exposure type exposure apparatus that adopts organic EL elements.
According to an aspect, there is provided an exposure apparatus for exposing a photosensitive member with light, the exposure apparatus including: a first light-emitting chip that includes a plurality of first light-emitting portions arranged along an axial direction of the photosensitive member and is configured to supply a first driving current to the plurality of first light-emitting portions; a second light-emitting chip, arranged at a different position from the first light-emitting chip in the axial direction, that includes a plurality of second light-emitting portions arranged along the axial direction and is configured to supply a second driving current to the plurality of second light-emitting portions; and a control unit configured to output image data that is a set of binary bits each indicating a first value or a second value. A first part of the image data is output to the first light-emitting chip and a second part of the image data is output to the second light-emitting chip. The control unit is configured to: control the first driving current based on the number of bits indicating the first value in the first part of the image data; and control the second driving current based on the number of bits indicating the first value in the second part of the image data. There is also provided an image-forming apparatus including: the photosensitive member; and the exposure apparatus.
Further features of the present invention will become apparent from the following description of exemplary embodiments (with reference to the attached drawings).
Hereinafter, embodiments will be described in detail with reference to the attached drawings. Note, the following embodiments are not intended to limit the scope of the claimed invention. Multiple features are described in the embodiments, but limitation is not made to an invention that requires all such features, and multiple such features may be combined as appropriate. Furthermore, in the attached drawings, the same reference numerals are given to the same or similar configurations, and redundant description thereof is omitted.
The image-making unit 103 includes image-forming units 101a, 101b, 101c, and 101d. The image-forming units 101a, 101b, 101c, and 101d form toner images in black, yellow, magenta, and cyan, respectively. The image-forming units 101a, 101b, 101c and 101d have the same configuration, and are also referred to collectively as image-forming units 101 below. A photosensitive member 102 of the image-forming unit 101 is driven to rotate in the clockwise direction in the figure during image formation. A charger 107 electrically charges the photosensitive member 102. An exposure head 106 exposes the photosensitive member 102 with light to form an electrostatic latent image on a surface of the photosensitive member 102. A developer 108 develops the electrostatic latent image on the photosensitive member 102 with toner to form a toner image. The toner image formed on the surface of the photosensitive member 102 is transferred to a sheet that is being transported on a transfer belt 111. A color image containing four color components, namely black, yellow, magenta, and cyan can be formed by transferring the toner images of the four photosensitive members 102 to the sheet in a superimposed manner.
The transport unit 105 controls feed and transport of sheets. Specifically, the transport unit 105 feeds a sheet from a unit designated from among internal storage units 109a and 109b, an external storage unit 109c, and a manual feed unit 109d to a transport path in the image-forming apparatus 1. The fed sheet is transported to a registration roller 110. The registration roller 110 transports the sheet onto the transfer belt 111 at an appropriate timing such that the toner image of each photosensitive member 102 is transferred to the sheet. As mentioned above, the toner images are transferred to the sheet while the sheet is transported on the transfer belt 111. The fixing unit 104 fixes the toner images to the sheet by heating and pressurizing the sheet to which the toner images have been transferred. After the toner images have been fixed, the sheet is discharged to outside the image-forming apparatus 1 by a discharge roller 112. An optical sensor 113 is located at a position facing the transfer belt 111. The optical sensor 113 optically reads a test chart formed on the transfer belt 111 by the image-forming units 101. In a case where an error in an image-forming range is detected for the test chart read by the optical sensor 113, an image controller 700 described below performs control for compensating for the error when executing subsequent jobs.
Although an example in which the toner image is directly transferred from each photosensitive member 102 to the sheet on the transfer belt 111 has been described here, the toner image may alternatively be transferred indirectly from each photosensitive member 102 to the sheet via an intermediate transfer member. Further, although an example of forming a color image using toner of multiple colors has been described here, the technology according to the present disclosure is also applicable to an image-forming apparatus that forms a monochrome image using toner of a single color.
In the present embodiment, the light-emitting element array 201 has a plurality of light-emitting elements that are arranged two-dimensionally. The light-emitting element array 201 as a whole includes N columns of light-emitting elements in the axial direction D1 of the photosensitive member and M rows in the circumferential direction D2 of the photosensitive member, where M and N are integers no less than two. In the example of
The number J of light-emitting elements 602 arranged in each row of one light-emitting chip 400 (J=N/20) may be equal to 748 (J=748), for example. Meanwhile, the number M of light-emitting elements 602 arranged in each column of one light-emitting chip 400 may be equal to 4 (M=4), for example. That is to say, in an example embodiment, each light-emitting chip 400 has 2992 (=748*4) light-emitting elements 602 in total, with 748 elements in the axial direction D1 and 4 elements in the circumferential direction D2. The interval between central points of light-emitting elements 602 adjoining in the circumferential direction D2 may be approximately 21.16 μm corresponding to a resolution of 1200 dpi, for example. The interval between central points of light-emitting elements 602 adjoining in the axial direction D1 may also be approximately 21.16 μm and, in this case, 748 light-emitting elements 602 occupy the length of approximately 15.8 mm in the axial direction D1. It should be noted that, for convenience of description,
An organic EL film can be used as the light-emitting layer 506, for example. The upper electrode 508 is constituted by a transparent electrode made of indium tin oxide (ITO) or the like, for example, so as to allow the light-emission wavelength of the light-emitting layer 506 to pass through. Note that, in the present embodiment, the entire upper electrode 508 allows the light-emission wavelength of the light-emitting layer 506 to pass through, but the entire upper electrode 508 does not necessarily allow the light-emission wavelength to pass through. Specifically, it is sufficient that a partial region through which light from each light-emitting element 602 passes allows the light-emission wavelength to pass through.
Note that, in
One signal line CLK, one signal line SYNC, and one signal line EN are also provided between the light emission control unit 705 and respective light-emitting chips 400. The signal line CLK is used to transmit a clock signal for data transmission over the signal lines DATAn and WRITEn. The light emission control unit 705 outputs, to the signal line CLK, a clock signal generated based on a reference clock signal from the clock generation unit 702. Signals transmitted to the signal line SYNC and the signal line EN will be described below.
The CPU 701 controls the entire image-forming apparatus 1. The image data processing unit 703 performs image processing on image data received from the reading unit 100 or an external device, and generates image data in a binary bitmap format, that is, a set of binary bits for performing control to turn on and off light emission of the light-emitting elements 602 of the light-emitting chips 400 on the printed circuit board 202. Image processing here may include, for example, raster conversion, gradation correction, color conversion, and halftoning. The image data processing unit 703 transmits the generated image data as input image data to the light emission control unit 705. In an example, a first value of the binary bit (e.g. ‘1’) indicates that the corresponding light-emitting element 602 should be turned on, and a second value of the binary bit (e.g. ‘0’) indicates that the corresponding light-emitting element 602 should be turned off, or vice versa. However, the format of the image data is not limited to this example. In another example, the image data may be multivalued data instead of binary bit data. The register access unit 704 receives control data to be written in a register within each light-emitting chip 400 from the CPU 701 to transmit it to the light emission control unit 705. The light emission control unit 705 controls light emission of the light-emitting elements 602 in respective light-emitting chips 400 based on the input image data input from the image data processing unit 703. The memory 706 is a non-volatile storing unit that stores computer programs and data required for the light emission. The timer 707 is a timing unit that measures passage of time. The temperature sensor 708 is a temperature measuring unit that measures an environmental temperature.
Starting from the line synchronization signal from the signal line SYNC, the forwarding unit 1003 receives, from the signal line DATAn, input image data that includes a series of pixel values indicating whether or not to cause each one of the light-emitting elements 602 to emit light, synchronously with the clock signal from the signal line CLK. The forwarding unit 1003 performs serial-to-parallel conversion in units of M (e.g., M=4) pixel values for the series of pixel values received serially from the signal line DATAn. For example, the forwarding unit 1003 has four cascaded D flip-flops, and outputs the pixel values DATA-1, DATA-2, DATA-3, and DATA-4 that are input over four clocks to the latch units 1004-001 to 1004-748 in parallel. The forwarding unit 1003 also has another four D flip-flops for delaying the line synchronization signal, and outputs a first latch signal to the latch unit 1004-001 via a signal line LAT1 at a timing delayed for four clocks after the line synchronization signal is input.
A k-th latch unit 1004-k (k is an integer from 1 to 748) holds, using a latch circuit, the four pixel values DATA-1, DATA-2, DATA-3, and DATA-4 that are input from the forwarding unit 1003 simultaneously with the input of a k-th latch signal. The k-th latch unit 1004-k, except for the last latch unit 1004-748, delays the k-th latch signal for four clocks and outputs a (k+1)-th latch signal to a latch unit 1004-(k+1) via a signal line LAT(k+1). The k-th latch unit 1004-k continues to output drive signals based on the four pixel values held by the latch circuit to a current drive unit 1104 during the signal period of the k-th latch signal. For example, there is a delay of four clocks between the timing when the first latch signal is input to the latch unit 1004-1 and the timing when the second latch signal is input to the latch unit 1004-2. Therefore, the latch unit 1004-1 outputs drive signals based on the first, second, third, and fourth pixel values to the current drive unit 1104, while the latch unit 1004-2 outputs drive signals based on the fifth, sixth, seventh, and eighth pixel values to the current drive unit 1104. In general, the latch unit 1004-k outputs drive signals based on (4k-3)-th, (4k-2)-th, (4k-1)-th, and (4k)-th pixel values to the current drive unit 1104. Therefore, in the embodiment shown in
The current drive unit 1104 has 2992 light emission drive circuits respectively corresponding to 2992 light-emitting elements 602, each including a partial region of the light-emitting layer 506. Each light emission drive circuit causes a driving current having a magnitude indicated by control data in the register 1102 to flow to the light-emitting layer 506 of the corresponding light-emitting element 602 while the corresponding drive signal indicates high level meaning that light emission should be ON. As a result, the light-emitting elements 602 emit light at the target amount of light. Note that the control data may indicate one individual current value for each light-emitting element 602, indicate one current value for each group of light-emitting elements 602, or indicate one current value in common to all light-emitting elements 602.
Although
As the four light-emitting elements in each column are arranged in the staircase pattern in this manner, any two adjoining light-emitting elements among those four light-emitting elements occupy partially overlapping ranges in the axial direction. The four light-emitting elements in a column corresponding to each pixel position on input image data successively emit light while the photosensitive member 102 rotates, thereby forming a spot corresponding to the pixel position on the surface of the photosensitive member 102. In the example in
In
<4-1. Driving Current Adjustment before Product Shipment>
The amount of light from the light-emitting element array depends on the magnitude of a driving current supplied from the current drive unit 1104.
Manufacturing variation in the light-emitting elements 602, shifts in arrangement of the light-emitting chips 400, and variation in lenses in the rod lens array 203 are examples of the causes of the light amount unevenness. The light amount unevenness due to these causes is measured at a factory before a product is shipped, and setting values of the driving current for uniformizing the light amount by compensating for the measurement result are written into a memory or a register of the product. The adjustment of the driving current may include a coarse adjustment in units of a light-emitting chip, and a fine adjustment in units of a light-emitting element.
<4-2. Influence of Temperature during Operation>
However, in order to uniformize the light amount, only the adjustment based on the measurement result of the light amount unevenness before product shipment is not sufficient. The reason is that light amount output from light-emitting elements has a characteristic of depending on the temperature, and if the temperature during operation differs, the output light amount also differs.
In general, inorganic EL elements including light-emitting thyristors have a characteristic in which the light amount decreases as the temperature increases, because the amount of recombination between holes and electrons not contributing to light emission increases. In contrast, organic EL elements have a characteristic in which the light amount increases as the temperature increases because the light emission efficiency of an organic film increases.
In the exposure head 106, the temperatures of the light-emitting chips 400 or the light-emitting elements 602 during operation are not uniform. If the proportion of pixels that are turned on to emit light (hereinafter, simply referred also to as an “image ratio”) is high in one light-emitting chip 400, the temperature of this light-emitting chip becomes higher than another light-emitting chip 400 whose image ratio is low. Also, the influence received from another heat source (e.g., fixing unit 104) in the apparatus differs depending on the chip position in the light-emitting element array.
As it appears in the graph in
In almost entire measurement period shown in
<4-3. Dynamical Adjustment of Driving Current based on Predicted Temperature>
It may conceivable that a temperature sensor is provided for each light-emitting chip 400, and the light amount unevenness is prevented by adjusting the driving current of the light-emitting chip 400 based on the measured temperature. However, there is a demerit, in the additional mounting of the temperature sensors, that the manufacturing cost increases and reduction in size is hindered. Therefore, in the present embodiment, instead of directly measuring the temperature of each light-emitting chip 400, a mechanism for determining, predicting or estimating the temperature of the light-emitting chip 400 is incorporated.
Specifically, the CPU 701 of the image controller 700 functions as control means for predicting the temperature, during operation, of each light-emitting chip 400, and controlling the driving current supplied to the light-emitting elements 602 of the light-emitting chip 400 based on the predicted temperature. Based on the temperature-light amount characteristic of the organic EL elements, the CPU 701 sets the driving current supplied to the light-emitting elements 602 of a light-emitting chip 400 having a higher predicted temperature to be lower than a driving current supplied to the light-emitting elements 602 of a light-emitting chip 400 having a lower predicted temperature. For example, the CPU 701 controls a first driving current to be supplied to the light-emitting elements 602 of a first light-emitting chip 400 and a second driving current to be supplied to the light-emitting elements 602 of a second light-emitting chip 400, where the first driving current is lower than the second driving current when the first temperature of the first light-emitting chip 400 is determined or predicted to be higher than the second temperature of the second light-emitting chip 400.
The CPU 701 maintains a variable Tn (n=1, . . . , 20) that indicates the temperature of the light-emitting chip 400-n in the memory 706, for example. Then, the CPU 701 dynamically (e.g., periodically) updates the temperature variable Tn in accordance with a temperature prediction model so as to track the change in temperature of the light-emitting chip 400-n during operation of the exposure head 106.
Typically, the temperature prediction model may include a temperature increase during operation and a temperature decrease during non-operation of the exposure head 106.
The temperature increase may be calculated by multiplying a parameter related to the amount of operation of the light-emitting chip 400 by a temperature increase coefficient α. The parameter related to the amount of operation of the light-emitting chip 400 may be a duration in which the light-emitting chip 400 has been used for an image formation operation (hereinafter, referred to as a “duration of operation”) or the number of times the light-emitting chip 400 has been used for image formation operation (hereinafter, referred to as a “number of operations”), for example.
Note that, even if the light-emitting chip 400 has operated in the same duration (or the same number of times), if the ratio of the light-emitting elements 602 that have emitted light differs, the heat generation amount differs. The temperature increase coefficient α is for reflecting this difference. For example, the CPU 701 calculates an image ratio Rn for each light-emitting chip 400 based on input image data, for example. The image ratio Rn represents a proportion of light-emitting elements that emit light for each light-emitting chip, and may be calculated as a proportion of pixels whose pixel values indicate that light emission is ON out of all of the pixels in the same chip, for example. Then, the CPU 701 may determine the temperature increase coefficient (first coefficient) an to be used to calculate the temperature increase of the light-emitting chip 400-n, based on the image ratio Rn calculated for the light-emitting chip 400-n. The relationship between the image ratio and the temperature increase coefficient is determined in a test before product shipment and is stored in the memory 706 in a format of a relational expression or a look-up table (LUT). The following Table 1 shows an example of the relationship between the image ratio [%] of a light-emitting chip and the temperature increase coefficient by which the duration of operation [hour] of the light-emitting chip is multiplied.
Note that the relationship between the image ratio and the temperature increase coefficient may also be defined so as to vary depending on the position of the light-emitting chip 400 in the light-emitting element array. For example, when the image ratio is the same, the relational expression or LUT for each chip position may also be defined such that the temperature increase coefficient an is larger for a chip that is located at an array end portion at which the influence from another heat source in the apparatus is likely to be received, relative to a chip that is located at an array central portion. The following Table 2 shows an example of the relationship between the image ratio of a light-emitting chip and the temperature increase coefficient, which depends on the chip position. With respect to a chip at an intermediate chip position, one of the temperature increase coefficients shown in the table may be selected, or an intermediate temperature increase coefficient may be calculated by interpolation.
Alternatively, the temperature increase of each light-emitting chip 400 may be calculated based on the number of bits indicating a specific value counted within a corresponding part of the image data output to that light-emitting chip 400. For example, the CPU 701 may count the number of bits indicating the first value (indicating that a light-emitting element 602 should be turned on) in a first part of the image data output to the first light-emitting chip 400, the number bits indicating the first value in a second part of the image data output to the second light-emitting chip 400, and so on. In this example, the counted number of bits being larger (i.e., the image ratio being higher) means that the calculated temperature increase is larger. The CPU 701 may determine the temperature increases from the counted numbers of bits for the light-emitting chips 400, and control the respective driving currents based thereon by outputting corresponding control signals to the light-emitting chips 400 (e.g., a first control signal indicating a first driving current to the first light-emitting chip 400, a second control signal indicating a second driving current to the second light-emitting chip 400, and so on).
In an example, each driving current may be determined directly from the total number of bits indicating the first value in a part of the image data output to the corresponding light-emitting chip 400 (in this case, the temperature or temperature increase for each light-emitting chip 400 is not explicitly determined). In another example, a temperature for each light-emitting chip 400 may be calculated using the temperature increase determined based on a product between the counted number of bits and a specific coefficient, and the driving current may be determined from the calculated temperature. The coefficient used here may be a predetermined fixed value, or a variable value determined based on a position of each light-emitting chip 400 in the axial direction D1.
As described earlier, according to the temperature-light amount characteristic of organic EL elements, the amount of light emitted from an element increases as the temperature of the element increases. Hence, when a first temperature predicted for the first light-emitting chip 400 is higher than a second temperature predicted for the second light-emitting chip 400, the CPU 701 sets, by the first control signal, the first driving current supplied in the first light-emitting chip 400 to be lower than the second driving current supplied in the second light-emitting chip 400 set by the second control signal. Likewise, when the first temperature predicted for the first light-emitting chip 400 is lower than the second temperature predicted for the second light-emitting chip 400, the CPU 701 sets, by the first control signal, the first driving current supplied in the first light-emitting chip 400 to be higher than the second driving current supplied in the second light-emitting chip 400 set by the second control signal. In any case, the temperature may be calculated further based on the temperature decrease described next.
The temperature decrease may be calculated by multiplying the elapsed time from the last operation of the light-emitting chip 400 (hereinafter, referred also to as a “standing time”) by a temperature decrease coefficient β. One example may be such that the temperature decrease coefficient β is 9 [° C./hour]. Here, in a period during which the exposure head 106 does not operate, the temperature of each light-emitting chip 400 may decrease faster as the environmental temperature is lower. Therefore, the CPU 701 may determine the temperature decrease coefficient β based on the environmental temperature measured by the temperature sensor 708. Also, if the standing time of each light-emitting chip 400 exceeds a predetermined threshold, the CPU 701 may determine that a sufficient time for the chip temperature becoming the same as the environmental temperature has elapsed, and reset the predicted temperature of the light-emitting chip 400 to an environmental temperature measured by the temperature sensor 708. The memory 706 may store the relationship between the environmental temperature and the temperature decrease coefficient (second coefficient) in advance.
When the exposure head 106 operates for an image formation operation, the CPU 701 dynamically updates the temperature variable Tn of each light-emitting chip 400-n in accordance with the temperature prediction model described above. For example, the CPU 701 subtracts the temperature decrease in a standing time that may be calculated using the temperature decrease coefficient β from the temperature variable Tn that has been updated at the time of previous operation. Also, during the image formation operation progresses, the CPU 701 periodically adds the temperature increase calculated using the temperature increase coefficient an to the temperature variable Tn. The CPU 701 determines the value of driving current to be supplied to each light-emitting chip 400-n based on the predicted temperature that is tracked in this way, and writes the determined value of driving current to the register of the light-emitting chip 400-n.
The following Table 3 shows examples of relationship between combinations of temperature [° C.] and driving current [mA] of a light-emitting chip 400 and an output light amount [μJ/cm2] of the light-emitting chip 400.
The relational expression or LUT representing the correspondence relationship as shown in the table above is determined in a test before product shipment and stored in the memory 706. The CPU 701 can determine the value of a driving current indicating a given target light amount at a predicted temperature Tn of each light-emitting chip 400, by searching the LUT as Table 3, for example. When the predicted temperature of the light-emitting chip 400-1 is 30° C. and the target light amount is 0.56 μJ/cm2, for example, the value of a driving current to be set for the light-emitting chip 400-1 is 40 mA. For an intermediate chip temperature or output light amount that does not match any of the entries in the table, the CPU 701 may determine the value of a driving current by interpolation (e.g., linear interpolation) based on values indicated by a plurality of entries.
First, in step S101, when an execution of a print job is started, the CPU 701 obtains a value of the predicted temperature of the n-th light-emitting chip 400 (temperature variable) In from the memory 706. Next, in step S102, the CPU 701 determines whether or not the standing time Δt from the previous operation exceeds a predetermined threshold (e.g., seven hours). If the standing time Δt does not exceed the threshold, the processing is advanced to step S103. On the other hand, if the standing time Δt exceeds the threshold, the processing is advanced to step S104.
In step S103, the CPU 701 subtracts a temperature decrease equivalent to the product between the standing time Δt and the temperature decrease coefficient β from a predicted temperature Tn. On the other hand, in step S104, the CPU 701 resets the predicted temperature Tn to an environmental temperature measured by the temperature sensor 708. Note that, in step S103 as well, if the predicted temperature Tn after subtraction is below the environmental temperature, the CPU 701 may reset the predicted temperature Tn to the environmental temperature.
Next, in step S105, the CPU 701 determines the temperature increase coefficient an to be used for prediction of the temperature of the n-th light-emitting chip 400. For example, the CPU 701 may calculate the image ratio in an image formation range of the light-emitting chip 400 based on input image data, and determine the temperature increase coefficient an from the calculated image ratio.
Next, in step S106, the CPU 701 determines whether or not the driving current value of the n-th light-emitting chip 400 is to be updated based on the latest predicted temperature Tn. For example, when the execution of a print job is started, the CPU 701 may determine that the driving current value is to be updated. Also, when the change in the predicted temperature Tn from when the driving current value was updated previous time exceeds a predetermined threshold, the CPU 701 may determine that the driving current value of the n-th light-emitting chip 400 is to be updated. Frequent update of the driving current value causes an increase in the delay of the image formation operation, and therefore the reduction in productivity caused by an operation delay can be prevented by omitting the update of the driving current value when the change in the predicted temperature Tn is small. If the driving current value is to be updated, the processing advances to step S107. On the other hand, if the driving current value is not to be updated, the processing advances to step S109.
In step S107, the CPU 701 determines the driving current value for outputting light of a target amount, which corresponds to the latest predicted temperature Tn of the n-th light-emitting chip 400, by referencing the relational expression or LUT stored in the memory 706. Next, in step S108, the CPU 701 sets the determined driving current value in the n-th light-emitting chip 400 (writes control data indicating the driving current value to the register of the n-th light-emitting chip 400).
Once the execution of a print job is started, the CPU 701 repeats, at a fixed control cycle, monitoring of factors contributing to an increase in temperature of the light-emitting chip 400 and updating of the predicted temperature Tn. For example, in step S109, the CPU 701 monitors the duration of operation X of the light-emitting chip 400 using a timer 707. Next, in step S110, the CPU 701 adds a temperature increase equivalent to the product between the temperature increase coefficient an and the duration of operation X to the predicted temperature Tn. Next, in step S111, the CPU 701 determines whether or not the operation of the exposure head 106 has ended. If the operation of the exposure head 106 is not ended, the processing returns to step S105, and the temperature increase coefficient an may be determined again and the driving current value may be updated, as needed.
In step S111, if it is determined that the operation of the exposure head 106 has ended, the CPU 701 records the latest value of the predicted temperature Tn of the n-th light-emitting chip 400 in the memory 706 along with the final update time, and the power adjustment processing in
Note that the temperature prediction model described in this section is merely an example. In one modification, the temperature measured by the temperature sensor 708 is fed back to the power adjustment processing described using
Also, in step S106 in
Various embodiments of techniques according to the present disclosure have been described above using
In the embodiments described above, a variable indicating the predicted temperature may be maintained for each light-emitting chip, and the temperature increase derived by multiplying the duration of operation or the number of operations of the light-emitting chip by a first coefficient may be added to the variable. As a result of tracking the temperature increase of each light-emitting chip in this manner, the temperature of the light-emitting chip can be simply predicted without providing a temperature sensor to each of the plurality of light-emitting chips. Also, as a result of determining the first coefficient based on the proportion of light-emitting elements that emit light (that is, image ratio) for each light-emitting chip, the temperature change that may differ for each light-emitting chip can be accurately tracked. Moreover, as a result of determining the first coefficient based on the chip position in the light-emitting element array, the temperature change that may differ for each light-emitting chip can be tracked with more favorable accuracy, in which the influence received from another heat source in the apparatus is taken into consideration.
In the embodiments described above, the temperature decrease derived by multiplying the elapsed time from the last operation of each light-emitting chip by a second coefficient may be subtracted from the variable. When the elapsed time from the last operation of each light-emitting chip exceeds a predetermined threshold, the predicted temperature of the light-emitting chip may be reset to an environmental temperature. According to such a configuration, the temperature decrease in an interval between operations of the apparatus can be appropriately reflected in the predicted temperature of each light-emitting chip.
Although some specific numerical values have been used for explanations in this specification, these specific numerical values are mere examples, and the present invention is not limited to these specific numerical values used in the embodiments. Specifically, the number of light-emitting chips provided on one printed circuit board is not limited to twenty, and may be any number that is one or more. The size of the light-emitting element array in each light-emitting chip 400 is not limited to four rows×748 columns, and may be any other size. The pitch in the circumferential direction and the pitch in the axial direction of the light-emitting elements are not limited to about 21.16 μm and about 5 μm, and may take any other values.
Embodiment(s) of the present invention can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of priority from Japanese Patent Application No. 2023-123760, filed on Jul. 28, 2023 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-123760 | Jul 2023 | JP | national |