Patent Application
20090028592
The present invention relates to an exposure device, a light emitting diode (LED) head, and an image forming apparatus.
In a conventional image forming apparatus such as a printer, a copier, a facsimile, and the likes, an LED head may be used as an exposure device. In this case, an LED array chip constituting the LED head emits light, and a rod lens array as an optical system with light convergence property collects light when light passes therethrough. Accordingly, light is radiated on a photosensitive drum as an image supporting member disposed at an image forming location, thereby forming a static latent image.
In the conventional image forming apparatus, a pin is provided for adjusting a distance between the rod lens array and the photosensitive drum, that is, a distance between a radiation end surface or an end surface of the rod lens array emitting light therefrom and a surface of the photosensitive drum (refer to Patent Reference).
In the conventional image forming apparatus, it is necessary to select and install a pin having an appropriate length for adjusting the radiation end surface and the surface of the photosensitive drum.
In the present invention, it is possible to accurately adjust a distance between an optical system and an image supporting member, and to make an adjustment operation simple.
According to a first aspect of the present invention, an exposure device includes a light emitting element; and an eccentric cam for adjusting a distance between the light emitting element and a light receiving member. The eccentric cam includes a shaft portion and a cam portion arranged eccentrically relative to the shaft portion. The cam portion includes a circumferential surface having a convex surface in an axial direction of the eccentric cam and a circular arc in a direction perpendicular to the axial direction.
According to a second aspect of the present invention, an exposure device includes a light emitting element; a supporting member for supporting the light emitting element; and an eccentric cam for adjusting a distance between the light emitting element and a light receiving member. The eccentric cam includes a shaft portion and a cam portion arranged eccentrically relative to the shaft portion. The cam portion is supported on a holding portion formed on the supporting member to be rotatable.
According to a third aspect of the present invention, an LED (Light Emitting Diode) head includes an LED array chip formed of a plurality of LEDs; an optical system disposed between the LED array chip and a light receiving member for collecting light emitted from the LEDs; and an eccentric cam disposed between the optical system and the light receiving member to be rotatable for adjusting a distance between the optical system and the light receiving member. The eccentric cam includes a shaft portion and a cam portion arranged eccentrically relative to the shaft portion. The cam portion includes a circumferential surface having a convex surface in an axial direction of the eccentric cam and a circular arc in a direction perpendicular to the axial direction.
According to a fourth aspect of the present invention, an LED head includes an LED array chip formed of a plurality of LEDs; an optical system disposed between the LED array chip and a light receiving member for collecting light emitted from the LEDs; a supporting member for supporting the optical system; and an eccentric cam disposed between the optical system and the light receiving member to be rotatable for adjusting a distance between the optical system and the light receiving member. The eccentric cam includes a shaft portion and a cam portion arranged eccentrically relative to the shaft portion. The cam portion is supported on a holding portion formed on the supporting member to be rotatable.
According to a fifth aspect of the present invention, an image forming apparatus includes one of the exposure devices according to the first and second aspects.
In the present invention, the cam portion includes the circumferential surface having the convex surface in the axial direction of the eccentric cam and the circular arc in the direction perpendicular to the axial direction. Accordingly, the circumferential surface abuts against and contacts with an abutting surface of a spacer disposed on a surface of the light receiving member at a position protruding most in the axial direction of the eccentric cam.
With the configuration described above, even when the circumferential surface has undulation due to an accuracy variance during a manufacturing process, the circumferential abuts against the abutting surface at a constant location. Accordingly, it is possible to maintain a constant distance between the light emitting element and the light receiving member, and to prevent a focal point from shifting. As a result, it is possible to accurately adjust the distance between the light emitting element and the light receiving member, and to simplify an adjustment operation.
Further, in the present invention, the cam portion rotates while being supported on the holding portion formed on the supporting member. Accordingly, it is possible to reduce a change in a position where the circumferential surface of the cam portion contacts with the abutting surface of the spacer disposed on the surface of the light receiving member. Accordingly, it is possible to accurately adjust the distance between the light emitting element and the light receiving member, and to simplify an adjustment operation.
Hereunder, embodiments of the present invention will be described in more detail with reference to the accompanying drawings. A printer will be explained as an image forming apparatus.
A first embodiment of the present invention will be explained.
As shown in
In the embodiment, the image forming units 12Bk, 12Y, 12M, and 12C include photosensitive drums 13Bk, 13Y, 13M, and 13C as light receiving members and image supporting members; charge rollers 14Bk, 14Y, 14M, and 14C for uniformly charging surfaces of the photosensitive drums 13Bk, 13Y, 13M, and 13C; developing rollers 16Bk, 16Y, 16M, and 16C as developer supporting members for attaching toner (not shown) as developer to static latent images as latent images formed on the surfaces of the photosensitive drums 13Bk, 13Y, 13M, and 13C to form toner images as developer images in each color.
In the embodiment, toner supply rollers 18Bk, 18Y, 18M, and 18C as developer supply members are arranged to abut against the developing rollers 16Bk, 16Y, 16M, and 16C, respectively. The toner supply rollers 18Bk, 18Y, 18M, and 18C supply toner supplied from toner cartridges as developer cartridges 20Bk, 20Y, 20M, and 20C to the developing rollers 16Bk, 16Y, 16M, and 16C.
In the embodiment, developing blades 19Bk, 19Y, 19M, and 19C as developer regulating members are pressed against the developing rollers 16Bk, 16Y, 16M, and 16C. The developing blades 19Bk, 19Y, 19M, and 19C form a thin layer of toner supplied from the toner supply rollers 18Bk, 18Y, 18M, and 18C on the developing rollers 16Bk, 16Y, 16M, and 16C.
In the image forming units 12Bk, 12Y, 12M, and 12C, LED (Light Emitting Diode) heads 15Bk, 15Y, 15M, and 15C as exposure devices are arranged above the photosensitive drums 13Bk, 13Y, 13M, and 13C to face the same. The LED heads 15Bk, 15Y, 15M, and 15C expose the photosensitive drums 13Bk, 13Y, 13M, and 13C according to image data in each color for forming the static latent images.
Further, in the image forming units 12Bk, 12Y, 12M, and 12C, transfer unit is arranged under the photosensitive drums 13Bk, 13Y, 13M, and 13C. The transfer unit includes a transportation belt 21 as a transportation member disposed to be freely movable in an arrow direction e. The transfer unit further includes transfer rollers 17Bk, 17Y, 17M, and 17C as transfer members arranged to face the photosensitive drums 13Bk, 13Y, 13M, and 13C with the transportation belt 21 inbetween for charging a sheet with a polarity opposite to that of toner to transfer the toner images in each color to the sheet.
In the embodiment, a sheet supply mechanism is provided at a lower portion of the printer. The sheet supply mechanism includes a hopping roller 22; a register roller 23; a sheet storage cassette 24 as a medium storage portion; and the likes. The hopping roller 22 picks up the sheet in the sheet storage cassette 24, and transports the sheet to the register roller 23. Then, the register roller 23 transports the sheet to the transportation belt 21.
While the transportation belt 21 is rotating to transport the sheet, the transfer rollers 17Bk, 17Y, 17M, and 17C transfer the toner images in each color to the sheet in the image forming units 12Bk, 12Y, 12M, and 12C, thereby forming a color toner image. After the color toner image is formed on the sheet, the sheet is transported to a fixing device 28. Accordingly, the fixing device 28 fixes the color toner image to the sheet, thereby forming a color image.
A relationship between the photosensitive drums 13Bk, 13Y, 13M, and 13C and the LED heads 15Bk, 15Y, 15M, and 15C will be explained next. In the image forming units 12Bk, 12Y, 12M, and 12C, the photosensitive drums 13Bk, 13Y, 13M, and 13C and the LED heads 15Bk, 15Y, 15M, and 15C have an identical relationship. Accordingly, only a relationship between the photosensitive drum 13Bk and the LED head 15Bk will be explained.
As shown in
In the embodiment, a lens array holder 34 as a chassis or a supporting member supports the rod lens array 32, and the circuit board 33 is mounted on the lens array holder 34. The lens array holder 34 is formed of a die-cast product molded through casting aluminum into a mold. A side plate 55 supports the photosensitive drum 13Bk to be freely rotatable.
In the embodiment, after the rod lens array 32 is fixed to the lens array holder 34, a silicone sealing 41 is filled in a space between the rod lens array 32 and the lens array holder 34 for blocking light or a foreign matter. A cramp 81 presses the circuit board 33 against a board abutting surface Sb of the lens array holder 34 through a base 35. A positioning pin 56 is provided for positioning the lens array holder 34 relative to the photosensitive drum 13Bk. Note that the LED head 15Bk is arranged to face the photosensitive drum 13Bk.
In order to radiate light for accurately forming an image on the photosensitive drum 13Bk, it is necessary to adjust a distance L2 to be equal to a distance L1 (L1=L2), in which the distance L1 is a distance between a surface of the LED array chip 31 and an end surface of the rod lens array 32 where light is incident or an incident end surface, and the distance L2 is a distance between a surface of the photosensitive drum 13Bk and an outgoing end surface of the rod lens array 32.
To this end, in the embodiment, eccentric cams 42 and 43 as adjusting members are disposed near end portions of the lens array holder 34 in a longitudinal direction thereof for adjusting the distances L1 and L2 while rotating. The eccentric cams 42 and 43 are arranged to abut against spacers 38a and 38b disposed on the surface of the photosensitive drum 13Bk.
In the embodiment, coil springs 37 as urging members are disposed on both end portions of the base 35 for urging the LED head 15Bk toward the photosensitive drum 13Bk. Accordingly, the eccentric cams 42 and 43 abut against abutting surfaces of the spacers 38a and 38b (at arbitrary heights so that the distance L1 becomes equal to the distance L2) for adjusting the distance L2 and maintaining the same constant.
An arrangement of the eccentric cams 42 and 43 will be explained next.
As shown in
In the embodiment, positioning holes 34a are formed at both end portions of the lens array holder 34. The positioning pin 56 formed on the side plate 55 (refer to
A method of adjusting the distance L2 between the outgoing end surface of the rod lens array 32 and the surface of the photosensitive drum 13Bk, or a distance adjustment method, will be explained next.
As described above, the eccentric cams 42 and 43 abut against the abutting surfaces of the spacer 38a and 38b (refer to
As described above, the positioning pin 56 formed on the side plate 55 is inserted into the positioning hole 34a (refer to
A method of adjusting a focus of the rod lens array 32 will be explained next.
When the focus of the rod lens array 32 is adjusted, the LED head 15Bk (refer to
Further, a slit member 62 is arranged in front of a sensor 61 while the LED head 15Bk is emitting light, and the sensor 61 moves and scans a focal point, that is, near the focal point in a direction X shown in
When the sensor 61 scans, a sensor output shown in
MTF=((Omax−Omin)/(Omax+Omin))×100%
where Omax is a maximum value of the sensor output of the sensor 61, and Omin is a minimum value of the sensor output of the sensor 61.
Afterward, the sensor 61 is shifted in a direction Z in shown
Afterward, the focal point thus measured, or a measured focal point, is compared with a focal point to be a target, or a target focal point. When the measured focal point is different from the target focal point, the eccentric cams 42 and 43 rotate such that the measured focal point becomes equal to the target focal point. When the measured focal point becomes equal to the target focal point, and the focus adjustment is completed, the eccentric cams 42 and 43 are fixed to the lens array holder 34 with an adhesive (not shown) After the focus adjustment is completed, the LED head 15Bk is installed into the printer 11 (refer to
In an actual case, outer circumferential surfaces of the eccentric cams 42 and 43 are not perfect flat surfaces due to a variance in manufacturing accuracy. Accordingly, the eccentric cams 42 and 43 tend to abut against the spacers 38a and 38b in various states, thereby shifting the focal point.
As shown in
Even when the abutting surface S2′ the spacer 38a′ has a well-controlled variance in a height of the undulation, it is difficult to similarly control the variance at a plurality of locations. Similarly, in the case of the eccentric cams 42′ and 43′, it is difficult to similarly control a variance in a height of the undulation thereof at a plurality of locations.
Accordingly, when a cam portion 42c′ rotates to adjust the distance L2, the cam portion 42c′ contacts with the spacer 38a′ at various locations as shown in
In the embodiment, the outer circumferential surface of the cam portion 42c is curved in an axial direction of the eccentric cam 42.
As shown in
In the embodiment, each of the outer circumferential surfaces S11 is formed of the convex surface with the arc shape, and may be formed of a convex surface with a polygonal shape.
As described above, in the embodiment, each of the outer circumferential surfaces S11 is formed of the convex surface. Accordingly, the outer circumferential surface S11 abuts against and contacts with the abutting surface S2 at a location pc, where the eccentric cam 42 protrudes to a largest extent in the width direction thereof.
Even when the outer circumferential surfaces S11 have undulation due to a variance in manufacturing accuracy, the outer circumferential surface S11 constantly contacts with the abutting surface S2 at the location pc. Accordingly, it is possible to stably maintain the distance L2, thereby preventing the focal point from shifting. As a result, it is possible to accurately adjust the distance between the rod lens array 32 and the photosensitive drum 13Bk, and to make the adjustment operation simple.
A second embodiment of the present invention will be described below.
In general, the spacer 38a has a thickness controlled in the manufacturing process. However, when the abutting surface S2 of the spacer 38a has undulation, it is difficult to control the thickness of the spacer 38a over a whole portion thereof. In an actual case, the thickness of the spacer 38a is measured at one specific location thereof for controlling the thickness.
In the conventional image forming apparatus, when the distance L2 (refer to
For example, the cam portion 42c′ is supposed to abut against the abutting surface S2′ of the spacer 38a′ at a lowest point po′. However, due to the undulation of the spacer 38a′, the cam portion 42c′ abuts against the abutting surface S2′ of the spacer 38a′ at a contact point pd′. Further, the contact point pd′ is shifted according to an angle of the cam portion 42c′, thereby changing a distance between the lowest point po′ and the contact point pd′ according to the angle.
Accordingly, as described above, when the contact point is shifted, the outer circumferential surface S21′ may abut against the abutting surface S2′ at a position pe′, where the thickness is not properly controlled, thereby changing the distance L2 and shifting the focal point.
In the second embodiment, it is configured such that, when an angle of the cam portion 42c relative to the shaft portion 42b changes, the outer circumferential surface S21 contacts with the abutting surface S2 at a constant position.
As shown in
In the embodiment, a groove 34e with a rectangular shape is formed in the lens array holder 34 for accommodating a part of the shaft portion 42b. Holding portions 34g are formed at both edge portions of the lens array holder 34 to protrude for holding the cam portion 42c from both sides.
In the embodiment, the holding portions 34g hold the cam portion 42c from both sides to be freely rotatable and slidable in a state that the shaft portion 42b abuts against a bottom surface 34h of the groove 34e until the focal point is completely adjusted.
As shown in
As described above, in the embodiment, the cam portion 42c rotates in the state that the holding portions 34g hold the cam portion 42c. Accordingly, the position relative to the lens array holder 34 changes in the contact-separate direction, thereby changing the distance L2. As a result, it is possible to prevent a contact point pf between the abutting surface S2 of the spacer 38a and the outer circumferential surface S11 of the cam portion 42c from shifting.
Accordingly, it is possible to maintain the distance L2 constant, thereby preventing the focal point from shifting. As a result, it is possible to accurately adjust the distance between the rod lens array 32 as the optical system or the lens array and the photosensitive drum 13Bk, and to make the adjustment operation simple.
In the embodiments described above, the present invention is applied to the printer as the image forming apparatus, and is applicable to a copier, a facsimile, a multi-function product, and the likes.
The disclosure of Japanese Patent Application No. 2007-190555, filed on Jul. 23, 2007, is incorporated in the application.
While the invention has been explained with reference to the specific embodiments of the invention, the explanation is illustrative and the invention is limited only by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2007-190555 | Jul 2007 | JP | national |
