This application claims priority under 35 USC 119 from Japanese Patent Application No. 2003-082115, the disclosure of which is incorporated by reference herein.
1. Technical Field
The present invention relates to an exposure device.
2. Description of the Related Art
Conventionally, in a semiconductor laser which emits light in the red to infrared region where the wavelengths are long, beam reshaping is carried out either by disposing a light beam limiting device (an aperture) after a coupling lens which converts the beam emitted from the laser crystal into substantially parallel light or converged light, or by limiting the light beam at the opening of the coupling lens.
In GaN semiconductor lasers, which emit blue light and which have been put into practical use in recent years, a material such as sapphire or SiC (silicon carbide) or the like which does not absorb blue light is used as the substrate.
Therefore, phenomena arise such as the reflected light reflected at the interior of the LD chip which emits the light becomes stray light and is discharged to the exterior, or returns to a vicinity of the active region and affects the state of oscillation of the laser, or the like. Therefore, problems arise in that the beam quality in the direction perpendicular to the PN coupling plane of the LD chip is poor, and a sufficient extinction ratio cannot be achieved. As a result, when this blue semiconductor laser is used as a light source for exposure, the image quality deteriorates. When this blue semiconductor laser is used as a light source for reading at a recording device or the like, it becomes a cause of erroneous detection.
Further, when this blue semiconductor laser is used as an exposure light surface of an image recording device which records an image by modulating the exposure intensity in accordance with an image signal, sufficient contrast cannot be obtained because the extinction ratio is insufficient.
As shown in
As shown in
Moreover, as shown in
Structures have conventionally been disclosed in which a diaphragm is fixed to the laser light source by an adhesive or the like, and the angle of the opening of the diaphragm with respect to the laser light source is fixed. (See, for example, Japanese Patent Application Laid-Open (JP-A) No. 11-58829 (page 1 and FIG. 1)). However, this is a structure which accurately maintains the angles between the positions of the light emitting points and the diaphragm opening when using an LD having plural light emitting points, and is not a countermeasure with respect to stray light.
In view of the aforementioned, an object of the present invention is to provide an exposure device which has excellent beam quality and a sufficient extinction ratio.
A first aspect of the present invention is an exposure device using a GaN blue semiconductor laser as a light source, wherein a first limiting device, which limits a light beam which passes through, is provided between an active layer of the semiconductor laser and a coupling lens which is nearest to the active layer, and a limiting direction of the first limiting device is a direction orthogonal to the active layer of the semiconductor laser.
In the invention having the above-described structure, in the direction orthogonal to the active layer, the object points arising at the laser light and the stray light are different, and are at the crystal surface and at the crystal interior, respectively. Therefore, by providing the limiting device at a place near to the light emitting point of the laser light, i.e., the place where the beam spot is the smallest, and limiting the light beam, the stray light can be separated and blocked.
In the exposure device of the first aspect of the present invention, the first limiting device may be relatively movable in the limiting direction to the light source.
In the invention having the above-described structure, by making the slit or the like which is the limiting device movable in the limiting direction, i.e., in the direction orthogonal to the active layer, the slit or the like can be provided at the optimal position. Alternatively, the light source will be movably installed when the limiting device is unmovably fixed.
In the exposure device of the first aspect of the present invention, a second limiting device, which limits a light beam which passes through, may be provided after the coupling lens, and a limiting direction of the second limiting device may be a direction along the active layer of a laser crystal.
In the present invention having the above-described structure, the configuration of the collected beam at the time when an LED emits light, which is not problematic at the time when a laser oscillates, is reshaped, and can be made to be a more ideal configuration.
In the exposure device of the first aspect of the present invention, the second limiting device may be movable in the limiting direction.
In the invention having the above-described structure, by making the slit or the like which is the limiting device movable in the limiting direction, i.e., the direction along the active layer, the slit or the like can be provided at the optimal position.
In the exposure device of the first aspect of the present invention, given that a width of an opening of the first limiting device in the limiting direction is D, a distance from a light emitting surface of the active layer to the first limiting device is L, and a spread angle of a beam from the light emitting surface is α, the exposure device may be structured so as to satisfy: D/{2L ∘ tan(α/2)}≦2.0.
In the invention having the above-described structure, if the vignetting rate t of the beam due to the slit is t=D/W and if W=2L ∘ tan(α/2), by keeping the vignetting rate down to t≦2.0, the side lobe intensity (an unnecessary component) of the beam can be kept down to 3 to 4%.
A second aspect of the present invention is an exposure device using a GaN blue semiconductor laser as a light source, wherein, given that a numerical aperture of a coupling lens nearest to a light emitting surface of an active layer of the blue semiconductor laser is NA and a spread angle of a beam from the light emitting surface is α, the exposure device is structured so as to satisfy: NA ∘ tan(α/2)≦2.0.
In the invention having the above-described structure, instead of separately providing a limiting device such as a slit, the light beam can be limited by limiting the numerical aperture of the coupling lens which is nearest to the light emitting surface of the active layer.
A third aspect of the present invention is an exposure device which uses a GaN blue semiconductor laser as a light source, and which forms an image by irradiated light irradiated from the GaN blue semiconductor laser onto a photosensitive material using a silver halide, and which carries out gradation expression of the image by controlling a driving current of the GaN blue semiconductor laser and modulating an emission intensity of the irradiated light, wherein a first limiting device, which limits a light beam which passes through, is provided between a light emitting point of the GaN blue semiconductor laser and a coupling lens which is nearest to the light emitting point, a limiting direction of the first limiting device is a direction orthogonal to an active layer of the GaN blue semiconductor laser, and given that a width of an opening of the first limiting device in the limiting direction is D, a distance from a light emitting surface of the active layer to the first limiting device is L, and a spread angle of a beam from the light emitting point is a, the exposure device is structured so as to satisfy: D/{2L ∘ tan(α/2)}≦1.8.
In the invention having the above-described structure, the dynamic range of the exposure light amount, which is needed in order to achieve the contrast required at the time of reproducing a photographic image by using a general silver salt photosensitive material, can be ensured to be about 1.5 by eliminating stray light at a limiting device such as a slit or the like.
A fourth aspect of the present invention is an exposure device which uses a GaN blue semiconductor laser as a light source, and which forms an image by irradiated light irradiated from the GaN blue semiconductor laser onto a photosensitive material using a silver halide, and which carries out gradation expression of the image by controlling a driving current of the GaN blue semiconductor laser and modulating an emission intensity of the irradiated light, wherein given that a numerical aperture of a coupling lens nearest to a light emitting point of an active layer of the GaN blue semiconductor laser is NA and a spread angle of a beam from the light emitting point is α, the exposure device is structured so as to satisfy: NA ∘ tan(α/2)≦1.8.
In the invention having the above-described structure, the dynamic range of the exposure light amount, which is needed in order to achieve the contrast required at the time of reproducing a photographic image by using a general silver salt photosensitive material, can be ensured to be about 1.5 by eliminating stray light by limiting the numerical aperture of the coupling lens which is nearest to the light emitting surface.
The exposure device of the third or fourth aspect of the present invention may be structured such that a predetermined driving current is always continuously applied to the GaN blue semiconductor laser, and even in a state in which there is no image signal, the GaN blue semiconductor laser emits light in an LED region.
In the invention having the above-described structure, by always applying driving current to the GaN blue semiconductor laser, the GaN blue semiconductor laser is in a state of oscillating and emitting light, and the responsiveness at the time of input of the image signal, i.e., the rising characteristic, can be improved.
A perspective view of an exposure device relating to a first embodiment is shown in
As shown in
The beam 40, from which stray light has been removed by the first slit 20, passes through a coupling lens (hereinafter, “CL”) 24 and becomes parallel light, and is guided to a second slit 28.
The second slit 28, which is provided in a second slit plate 26, limits the light beam in the direction (the direction of arrow H) along the active layer 14 of the LD 12. A moving mechanism 30, which can move the second slit plate 26 along the direction of arrow H is provided. As shown in
The beam 40 which is reshaped by the second slit 28 is connected with a focal point on an unillustrated image surface by a second lens 32.
A side view showing the effects of the first slit relating to the first embodiment is shown in
In
In contrast, in
The improvement in the beam quality resulting therefrom is shown in
A graph showing the effects of the first slit relating to the first embodiment is shown in
In
In
In this case, due to the limiting by the first slit 20, side lobes do arise due to the refractive effect of the vignetting. However, the flare light 42 generated within the LD is effectively blocked, and as a result, the beam quality improves as shown in
Here, given that the width of the first slit 20 is D, the spread angle of the beam emitted from the LD 12 is α and the distance between a light emitting surface of an active layer of the LD 12 and the first slit 20, a beam width W at the position of the slit is:
W=2L∘ tan(α/2)
At this time, a vignetting rate t at the first slit 20 is:
t=D/W
Fluctuations in the beam quality when the vignetting rate t is varied from 2.4 to 1.8 are shown in
In
From this, it can be understood that the vignetting rate of the slit which is effective in reducing the side lobe intensity is t≦2.0. The present embodiment is characterized in being structured so as to satisfy the following relationship as the setting of a slit width which reduces the side lobe intensity but does not reduce the intensity of the main beam:
t=D/W=D/{2L∘ tan(α/2)}≦2.0
Further, as the light beam limiting device, in place of providing the first slit 20, the numerical aperture (NA) of the CL 24 may be limited. At this time, because
NA=D/2L,
the object of the present application can be achieved by a structure satisfying the relationship:
NA/tan(α/2)≦2.0
In a case in which the focal length of the CL 24 is about several mm, the beam diameter at the first slit 20 is about 0.5 to 1.0 mm which is extremely small, and the slit width D of the first slit 20 also is about 0.5 mm. Therefore, in order to obtain a beam which has left-right symmetry with respect to the optical axis and whose side lobes are small, the relative positions of the first slit 20 and the beam optical axis must be adjusted at a precision of units of 10 μm. In the present embodiment, the position of the first slit 20 can be adjusted by structuring the first slit plate 18 to be able to be moved by the moving mechanism 22 in the direction of limiting the light beam.
For example, as shown in
A graph showing the effects of the second slit relating to the first embodiment is shown in
The beam quality of the beam 40 emitted from the LD 12 can be maintained by restricting the placement of the first slit 20 with respect to the laser oscillation region, or by restricting the numerical aperture of the CL 24. With such light beam limiting devices, the beam configuration at the time when an LED emits light cannot be reshaped. The intensity of the beam at the time when an LED emits light is relatively weak as compared with that of a laser at the time when the laser is oscillated. Therefore, it is no longer possible to ignore the effects of the stray light which previously could be ignored.
Namely, in a case in which no light beam limiting device is provided from the CL 24 on, the intensity distribution is such as that illustrated in
Further, with regard to the second slit 28 as well, in the same way as with the first slit 20, by structuring the second slit plate 26 to be able to be moved in the limiting direction (the direction of arrow H) by the moving mechanism 30, the position of the second slit 28 can be adjusted.
Because the present embodiment is structured as described above, it is possible to provide an exposure device having excellent beam quality and a sufficient extinction ratio.
Further, also in cases in which, in order to stably drive the LD, the light amount of the beam is monitored by a sensor in real time and feedback control is carried out, because the stray light which affects the sensor can be cut, more accurate driving control can be carried out.
A characteristic curve of a general silver salt photosensitive material is shown in
In a silver salt photosensitive material, the color forming density D varies as shown along the vertical axis, with respect to the incident light amount logE shown on the horizontal axis. Therefore, in order to obtain a good image, a dynamic range, which is the difference between light and dark in the exposure light amount, must be ensured. The dynamic range of the exposure light amount needed in order to reproduce the contrast needed for a photographic image is generally about 1.5.
Therefore, the second embodiment of the present application presupposes use of a silver salt photosensitive material, and an object of the present second embodiment is to ensure a dynamic range of the exposure light amount of 1.5.
Graphs showing the effects of a first slit relating to the second embodiment are shown in
The relationship between the light amount and the driving current supplied to the LD 12 in an exposure device not having the first slit 20 is shown in
Moreover, the maximum driving voltage cannot actually be used due to the life of the LD 12 and the danger of breakage thereof and the like. Therefore, the actual dynamic range is even more narrow.
In contrast, in the present embodiment, the first slit 20 is provided between the LD 12 and the CL 24. By limiting the light beam at a position near to the light emitting point 16 of the LD 12, the stray light can be blocked, and the amount of light in the LED light emitting region can be reduced overall. As a result, the dynamic range from the laser oscillating region to the LED light emitting region can be enlarged.
In a case in which the stray light is blocked by using the first slit 20, as shown in
Specific numerical values relating to the effects of the first slit 20 will be described hereinafter.
The relationship between the vignetting rate t by the slit (on the horizontal axis) and the transmittance T of the slit (on the vertical axis) of LD and LED components is shown in
t=D/W.
As shown in
The dynamic range of the amount of light which is necessary to reproduce the contrast of a photograph by using a silver salt photosensitive material, is ensured by making the amount of light at the time of driving for the minimum light amount (LED light emission) small with respect to the maximum light amount, because the amount of light at the time of driving for the maximum light amount (LD oscillation) cannot be made large as described above. Here, when considering maintaining of the beam quality, it is preferable to ensure as much as possible the necessary dynamic range in the LD oscillation region.
Given that the maximum emitted light amount is Emax and the emitted light amount in the laser oscillation region is Eth, the dynamic range of the LD oscillation region can be expressed as:
LogE=Log(Emax/Eth).
Here, the relationship between Log E and the vignetting rate t is expressed by the following formula and is as shown in
t=D/W=D/{2L∘ tan(α/2)}.
As shown in
The relationship between the vignetting rate t and the dynamic range is shown in
As can be understood from
D/{2L∘ tan(α/2)}≦1.8.
Moreover, if the vignetting rate t is made to be smaller than it need be made, the light amount in the laser oscillation region will be insufficient, and even if the dynamic range can be ensured, the absolute amount of light will be insufficient with respect to the sensitivity of the silver salt photosensitive material, and there is the possibility that problems will arise in image formation. Therefore, the vignetting rate t must be set by taking into consideration both the dynamic range and the sensitivity.
Note that a predetermined level of performance of LD 12 and the start of power supply are not simultaneous. There is a time lag till that performance of the LD 12 after the start of power supply and effects due to performing time characteristic needs to be considered. In order to cope with this, the driver circuit is set such that a predetermined level of electric current flows the LD 12, even in the area out of images or the area with no image signal, so as to make the LD 12 illuminate weakly and continuously. The negative effects due to performing time characteristic will be thus ameliorated.
Regarding silver halide color photographic photosensitive materials employed in the above-mentioned embodiments, see U.S. patent application Ser. No. 10/401,893, the contents of which are hereby incorporated by reference.
Because the present embodiment is structured as described above, it is possible to provide an exposure device in which the beam quality is excellent and a sufficient extinction ratio is achieved, and which accords with the characteristics of silver salt photosensitive materials.
Because the present invention is structured as described above, it is possible to provide an exposure device in which the beam quality is excellent and a sufficient extinction ratio is achieved, and which accords with the characteristics of silver salt photosensitive materials.
Number | Date | Country | Kind |
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2003-082115 | Mar 2003 | JP | national |
Number | Date | Country |
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11-58829 | Mar 1999 | JP |
2001076370 | Mar 2001 | JP |
Number | Date | Country | |
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20040238761 A1 | Dec 2004 | US |