This application claims the benefit of priority under 35 USC 119 of Japanese application no. 2007-299187, filed on Nov. 19, 2007, and Japanese application no. 2008-243005, filed on Sep. 22, 2008, which are incorporated herein by reference.
1. Technical Field
The present invention relates to an exposure head adapted to image a light beam emitted from a light emitting element with a lens and an image forming device using the exposure head.
2. Related Art
A line head using a light emitting element array composed of a plurality of light emitting elements arranged linearly is proposed as an exposure head in, for example, JP-A-2000-158705. In this line head, a light beam emitted from each of the light emitting elements of the light emitting element array is imaged by a lens as a spot to form a spot latent image on an image plane. Thus, the line head in JP-A-2000-158705 forms a plurality of spot latent images aligned in a main-scanning direction.
In order to form a more preferable spot latent image, the spot latent image is preferably formed with a sufficient amount of light using a larger sized light emitting element. However, where a plurality of light emitting elements are arranged linearly, it is not easy to use larger sized light emitting elements because there is a possibility of interference between adjacent light emitting elements. When the pitches between the light emitting elements are reduced for higher resolution, it is even more difficult to increase the sizes of the light emitting elements.
The present invention provides an exposure head and an image forming device that form a latent image with a sufficient amount of light.
An exposure head according to an aspect of the invention includes an imaging optical system arranged in a first direction, and first and second light emitting elements disposed in a second direction substantially perpendicular to the first direction that emit light beams to be imaged by the imaging optical system to form light-collected sections adjacent to each other in the first direction. A first wiring is electrically connected to and extended out from the first light emitting element to one side in the second direction, and a second wiring is electrically connected to and extended out from the second light emitting element to the one side in the second direction.
An image forming device according to another aspect of the invention includes a latent image carrier, an exposure head having an imaging optical system arranged in a first direction, and first and second light emitting elements disposed at positions different from each other in a second direction substantially perpendicular to the first direction that emit light beams to be imaged on the latent image carrier by the imaging optical system to form latent images adjacent to each other in the first direction on the latent image carrier. A first wiring is electrically connected to and extended out from the first light emitting element to one side in the second direction, and a second wiring is electrically connected to and extended out from the second light emitting element to the one side in the second direction. A development section develops the latent images formed by the exposure head on the latent image carrier.
In this aspect of the invention, the first and second light emitting elements are disposed at different positions in the second direction. Therefore, the sizes of the first and second light emitting elements can be increased. Thus the light-collected sections can be formed with a sufficient amount of light, thereby facilitating preferable latent image formation.
Further, in this aspect of the invention, the wirings connected to the light emitting elements are extended out to the one side in the second direction. Therefore, the wirings can be extended in a lump and the extension of the wirings is easy.
Further, in this aspect of the invention in which the wirings are extended out on one side in the second direction, a circuit electrically connected to the first and second wirings can be disposed on the one side in the second direction. By adopting this configuration, it is possible to connect the wirings from the light emitting elements to the circuit in a lump, thus it is easy to extend the wirings.
Further, the circuit may be a drive circuit for driving the first and second light emitting elements. Since a drive circuit can be disposed near to the light emitting elements, the wirings can be made relatively short. This configuration is advantageous to preferable latent image formation operation since a signal hardly blunted by the stray capacitance of the wirings is supplied to the light emitting elements. Such a drive circuit can be formed of a thin film transistor (TFT).
The circuit is not limited to a drive circuit. A flexible printed circuit (FPC), for example, can also be adopted. By disposing an FPC electrically connected to the wirings on the one side in the second direction, the wirings from the light emitting elements can be connected to the FPC in a lump, and thus it is easy to extend the wirings.
Further, the first and second light emitting elements can be arranged to emit light in accordance with movement of the latent image carrier to form the latent images adjacent to each other in the first direction. By thus disposing the first and second light emitting elements, the sizes of the first and second light emitting elements can be increased, thus the light-collected sections can be formed with a sufficient amount of light, thereby making it possible to preferably perform the latent image formation.
Further, the width of the first light emitting element in the first direction may be longer than the distance between the first and second light emitting elements in the first direction. By using a light emitting element having such a size, the light-collected section can be formed with a large amount of light, and preferable formation of the latent images is possible.
Further, a pitch in the second direction between a first latent image formed by the first light emitting element and a second latent image formed by the second light emitting element when the first and second light emitting elements emit light simultaneously may be an integral multiple of a pitch in the second direction between pixels. By making the light emitting elements emit light at the same timing, the light-collected sections can appropriately be formed on the respective pixels. Therefore, the emission timing control of the light emitting elements is simplified.
Further, organic EL elements, which only emit light with low intensity, are preferably used as the light emitting elements. From the viewpoint of forming the light-collected sections with a sufficient amount of light, it is preferable to apply this aspect of the invention by increasing the size of the light emitting element to such a configuration. In particular, since the bottom emission organic EL elements emit light with lower intensity, this aspect of the invention is preferably applied to configurations using the bottom emission organic EL elements as the light emitting elements.
Further, the latent images may be developed using liquid developer. Relatively high resolution development can be performed with the liquid developer, and thus it is suitable for preferable image formation.
An exposure head according to another aspect of the invention includes a plurality of light emitting elements grouped into a plurality of light emitting element groups, a substrate having a plurality of wirings connected respectively to the light emitting elements, and a lens array having a plurality of lenses corresponding to the light emitting element groups. The lenses image light beams emitted by the light emitting elements of the light emitting element group as spots to form spot latent images on an image plane moving in a second direction substantially perpendicular to the first direction. The light emitting elements are disposed in the light emitting element group at positions different from each other in a direction corresponding to the first direction. The light emitting element groups emit light beams to form spot latent images in different exposure areas in the first direction. Two light emitting element groups forming spot latent images in exposure areas adjacent to each other in the first direction are disposed on the substrate and shifted from each other in a direction corresponding to the second direction. Wirings connected to light emitting elements belonging to the same light emitting element group are extended out to the same side of the light emitting element group in a direction corresponding to the second direction.
An image forming device according to another aspect of the invention includes a latent image carrier having a surface moving in a second direction substantially perpendicular to a first direction, an exposure head having a substrate having a plurality of light emitting elements divided into groups to form light emitting element groups, and wirings connected to the light emitting elements, and a lens array having a plurality of lenses that image the light beams emitted from the light emitting elements of the light emitting element groups as spots to form spot latent images on a surface of the latent image carrier. The lenses are provided in correspondence to the light emitting element groups. The light emitting elements are disposed in the light emitting element group at different positions in a direction corresponding to the first direction. The light emitting element groups emit light beams to form spot latent images indifferent exposure areas in the first direction. Two light emitting element groups forming spot latent images in the exposure areas adjacent to each other in the first direction are disposed on the substrate and shifted from each other in a direction corresponding to the second direction. Wirings connected to light emitting elements belonging to the same light emitting element group are extended out to the same side of the light emitting element group in a direction corresponding to the second direction.
In this aspect of the invention, the plurality of light emitting elements are grouped into a plurality of light emitting element groups. Moreover, the two light emitting element groups forming spot latent images in the exposure areas adjacent to each other in the first direction are shifted from each other in a direction corresponding to the second direction. As a result, since the light emitting element groups are disposed discretely in the first direction, the light emitting element groups can be disposed in relatively large spaces. Therefore, the size of the light emitting elements forming the light emitting element group can be increased with relative ease, thus making it possible to form the spot latent image with a sufficient amount of light.
Where a plurality of light emitting elements are grouped into a plurality of light emitting element groups, it is desirable to extend the wirings connected to the same light emitting element group in a lump for every light emitting element group in order to simplify the wiring pattern. In this regard, wirings connected respectively to light emitting elements belonging to the same light emitting element group are extended out to the same side of the light emitting element group in a direction corresponding to the second direction. Therefore, the wiring corresponding to the same light emitting element group can be extended on the substrate in a lump, and the wiring pattern is simplified.
It is also possible to connect wirings to the light emitting elements from the side to which the wirings are extended out with respect to the light emitting elements belonging to the same light emitting element group. In such a configuration, the wiring distance of the light emitting element is shortened and the wiring is simplified.
It is also possible to arrange the wirings extended from the light emitting element group in a direction corresponding to the first direction in the order in which the connection destination light emitting elements are arranged in the first direction in the light emitting element group. In such a configuration, emission control of the light emitting element is simplified.
A plurality of spot latent images may also be formed to be aligned in the first direction by the light emitting elements of the light emitting element group emitting light at a timing in accordance with the movement of the image plane. In the light emitting element group, a plurality of light emitting element rows each having a plurality of light emitting elements aligned in a direction corresponding to the first direction is arranged side by side in a direction corresponding to the second direction. The light emitting element rows are shifted from each other in a direction corresponding to the first direction so that the two light emitting elements forming the spot latent images adjacent to each other in the first direction belong respectively to different light emitting element rows. In this configuration, the two light emitting elements forming spot latent images adjacent to each other in the first direction are shifted from each other in a direction corresponding to the second direction. Therefore, since the light emitting element can be formed in a relatively large space, the size of the light emitting element can be increased. Therefore, the spot latent image is formed with a sufficient amount of light, thus preferable spot latent image formation is possible.
Further, if the pitch in a direction corresponding to the first direction of the two light emitting elements forming the spot latent images adjacent to each other in the first direction is a light emitting element pitch, the diameter of the light emitting element in a direction corresponding to the first direction may be longer than the light emitting element pitch. By using light emitting element having such a size, the spot latent images can be formed with a large amount of light, thus facilitating preferable formation of the spot latent images.
Further, if the plurality of spots formed side by side in the first direction by the emission of the light emitting element row is defined as a spot row, the light emitting element rows may be disposed so that the pitch in the second direction of the plurality of spot rows formed on the image plane in response to the simultaneous emission of the light emitting element groups is an integer multiple of the pixel pitch in the second direction. By making the light emitting element rows emit light at the same timing, the spot latent images can appropriately be formed on the respective pixels. Therefore, emission timing control of the light emitting elements is simplified.
Further, in the image forming device described above, the spot latent images can be developed using the liquid developer. By using liquid developer, development of the latent images can be performed with high resolution. Therefore, development of the spot latent images is preferably performed using liquid developers.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Before explaining embodiments of the invention, the terms used in this specification will be explained.
An aggregate of a plurality (eight in
Spot group row SGR and spot group column SGC are defined as shown in the “SURFACE OF IMAGE PLANE” column in
Lens row LSR and lens column LSC are defined as shown in the “LENS ARRAY” column in the drawing. A plurality of lenses LS arranged in the longitudinal direction LGD is defined as the lens row LSR. A plurality of lens rows LSR is arranged side by side in the width direction LTD at a predetermined lens row pitch Plsr. A plurality (three in the drawing) of lenses LS arranged consecutively at a pitch having a component of the width direction LTD equal to the lens row pitch Plsr and a component of the longitudinal direction LGD equal to a lens pitch Pls is defined as a lens column LSC. The lens row pitch Plsr is a distance in the width direction LTD between the geometric centroids of the respective two lens rows LSR adjacent to each other in the width direction LTD. The lens pitch Pls is a distance in the longitudinal direction LGD between the geometric centroids of the respective two lens LS adjacent to each other in the longitudinal direction LGD.
Light emitting element group row 295R and light emitting element group column 295C are defined as shown in the “HEAD SUBSTRATE” column in the drawing. A plurality of light emitting element groups 295 arranged in the longitudinal direction LGD is defined as the light emitting element group row 295R. A plurality of light emitting group rows 295R is arranged side by side in the width direction LTD at a predetermined light emitting element group row pitch Pegr. A plurality (three in the drawing) of light emitting element groups 295 arranged consecutively at a pitch having a component of the width direction LTD equal to the light emitting element group row pitch Pegr and a component of the longitudinal direction LGD equal to a light emitting element group pitch Peg is defined as a light emitting element group column 295C The light emitting element group row pitch Pegr is a distance in the width direction LTD between the geometric centroids of the respective two light emitting element group rows 295R adjacent to each other in the width direction LTD. The light emitting element group pitch Peg is a distance in the longitudinal direction LGD between the geometric centroids of the respective two light emitting element groups 295 adjacent to each other in the longitudinal direction LGD.
Light emitting element row 2951R and light emitting element column 2951C are defined as shown in the “LIGHT EMITTING ELEMENT GROUP” column in the drawing. In each of the light emitting element groups 295, a plurality of light emitting elements 2951 arranged in the longitudinal direction LGD is defined as the light emitting element group row 2951R. A plurality of light emitting element rows 2951R is arranged side by side in the width direction LTD at a predetermined light emitting element row pitch Pelr. A plurality (two in the drawing) of light emitting elements 2951 arranged consecutively at a pitch having a component of the width direction LTD equal to the light emitting element row pitch Pelr and a component of the longitudinal direction LGD equal to a light emitting element pitch Pel is defined as a light emitting element column 2951C. The light emitting element row pitch Pelr is a distance in the width direction LTD between the geometric centroids of the respective two light emitting element rows 2951R adjacent to each other in the width direction LTD. The light emitting element pitch Pel is a distance in the longitudinal direction LGD between the geometric centroids of the respective two light emitting elements 2951 adjacent to each other in the longitudinal direction LGD.
Spot row SPR and spot column SPC are defined as shown in the “SPOT GROUP” column in the drawing. In each of the spot groups SG, a plurality of spots SP arranged in the longitudinal direction LGD is defined as the spot row SPR. A plurality of spot rows SPR is arranged side by side in the width direction LTD at a predetermined spot row pitch Pspr. A plurality (two in the drawing) of spots SP arranged consecutively at a pitch having a component of the width direction LTD equal to the spot row pitch Pspr and a component of the longitudinal direction LGD equal to a spot pitch Psp is defined as a spot column SPC. The spot row pitch Pspr is a distance in the sub-scanning direction SD between the geometric centroids of the respective two spot rows SPR adjacent to each other in the sub-scanning direction SD. The spot pitch Psp is a distance in the main-scanning direction MD between the geometric centroids of the respective two spots SP adjacent to each other in the longitudinal direction LGD.
An electric component box 5 housing a power supply circuit board, the main controller MC, and the engine controller EC is disposed inside a main housing 3 of the image forming device. An image forming unit 7, a transfer belt unit 8, and a paper feed unit 11 are also disposed inside the main housing 3. A secondary transfer unit 12, a fixing unit 13, and a sheet guide member 15 are disposed inside and on the right side of the main housing 3 in
The image forming unit 7 is provided with four image forming stations Y (yellow), M (magenta), C (cyan), and K (black) for forming images with respective colors different from each other. Each of the image forming stations Y, M, C, and K is provided with a cylindrical photoconductor drum 21 having a surface with a predetermined length in the main-scanning direction MD. Each of the image forming stations Y, M, C, and K forms a toner image of the corresponding color on the surface of the photoconductor drum 21. The axial direction of the photoconductor drum is substantially parallel to the main-scanning direction MD. Each of the photoconductor drums 21 is connected to a dedicated drive motor, and is driven to rotate at a predetermined speed in a direction of the arrow D21 in the drawing. Thus, the surface of the photoconductor drum 21 is moved in the sub-scanning direction SD perpendicular to or substantially perpendicular to the main-scanning direction MD. A charging section 23, the line head 29, a developing section 25, and a photoconductor cleaner 27 are disposed around the photoconductor drum 21 along the rotational direction. Charging, latent image forming, and toner developing operations are executed by these functional sections. Therefore, when executing the color mode, the toner images respectively formed by all of the image forming stations Y, M, C, and K are overlapped on a transfer belt 81 provided to a transfer belt unit 8 to form a color image, and when executing the monochrome mode, a monochrome image is formed using only the toner image formed by the image forming station K. In
The charging section 23 includes a charging roller having a surface made of elastic rubber. The charging roller is rotated by contact with the surface of the photoconductor drum 21 at a charging position, and is rotated in association with the rotational operation of the photoconductor drum 21 in a driven direction with respect to the photoconductor drum 21 at a circumferential speed. The charging roller is connected to a charging bias generating section, accepts the power supply for the charging bias from the charging bias generating section, and charges the surface of the photoconductor drum 21 at the charging position where the charging section 23 and the photoconductor drum 21 have contact with each other.
The line head 29 is disposed corresponding to the photoconductor drum 21 so that the longitudinal direction thereof corresponds to the main-scanning direction MD and the width direction thereof corresponds to the sub-scanning direction SD, and the longitudinal direction of the line head 29 is substantially parallel to the main-scanning direction MD. The line head 29 includes a plurality of light emitting elements arranged in the longitudinal direction, and is disposed separately from the photoconductor drum 21. The light emitting elements emit light onto the surface of the photoconductor drum 21 charged by the charging section 23, thereby forming an electrostatic latent image on the surface thereof.
The developing section 25 has a developing roller 251 with a surface holding the toner. The charged toner is moved to the photoconductor drum 21 from the developing roller 251 by a developing bias applied to the developing roller 251 from a developing bias generating section electrically connected to the developing roller 251 at the developing position where the developing roller 251 and the photoconductor drum 21 contact each other, thereby making the electrostatic latent image formed by the line head 29 visible.
The toner image thus made visible at the developing position is fed in the rotational direction D21 of the photoconductor drum 21, and then primary-transferred to the transfer belt 81 at a primary transfer position TR1 where the transfer belt 81 and the photoconductor drums 21 contact each other.
The photoconductor cleaner 27 is disposed downstream of the primary transfer position TR1 and upstream of the charging section 23 in the rotational direction D21 of the photoconductor drum 21 so as to contact the surface of the photoconductor drum 21. The photoconductor cleaner 27 removes residual toner on the surface of the photoconductor drum 21 after the primary transfer to clean the surface thereof by contacting the surface of the photoconductor drum 21.
The transfer belt unit 8 includes a drive roller 82, a driven roller 83 (also referred to as a blade-opposed roller 83) disposed on the left of the drive roller 82 in
On the other hand, when executing the monochrome mode, the primary transfer rollers 85Y, 85M, and 85C for color printing are separated from the image forming stations respectively opposed thereto, while only the primary transfer roller 85K for monochrome printing is pressed against the image forming station K. Thus, only the image forming station K contacts the transfer belt 81. As a result, the primary transfer position TR1 is formed only between the primary transfer roller 85K and the corresponding image forming station K. Then, by applying the primary transfer bias to the primary transfer roller 85K from the primary transfer bias generating section with appropriate timing, the toner image formed on the surface of the photoconductor drum 21 is transferred to the surface of the transfer belt 81 at the primary transfer position TR1 to form a monochrome image.
The transfer belt unit 8 is provided with a downstream guide roller 86 disposed on the downstream side of the primary transfer roller 85K and on the upstream side of the drive roller 82. The downstream guide roller 86 contacts the transfer belt 81 on a common internal tangent of the primary transfer roller 85K and the photoconductor drum 21 at the primary transfer position TR1 formed by the primary transfer roller 85K contacting the photoconductor drum 21 of the image forming station K.
The drive roller 82 circularly drives the transfer belt 81 in the direction of the arrow D81 shown in the drawing, and at the same time functions as a backup roller of a secondary transfer roller 121. A rubber layer with a thickness of about 3 mm and a volume resistivity of no greater than 1000 kΩ·cm is formed on the peripheral surface of the drive roller 82 that, when grounded via a metal shaft, serves as a conducting path for a secondary transfer bias supplied from a secondary transfer bias generating section via the secondary transfer roller 121. By thus providing a rubber layer having an abrasion resistance and a shock absorbing property to the drive roller 82, the impact caused by a sheet entering the contact section (a secondary transfer position TR2) between the drive roller 82 and the secondary transfer roller 121 is hardly transmitted to the transfer belt 81, thus preventing degradation of image quality.
The paper feed unit 11 includes a paper feed section including a paper feed cassette 77 for holding a stack of sheets and a pickup roller 79 for feeding the sheets one-by-one from the paper feed cassette 77. A sheet fed by the pickup roller 79 from the paper feed section is fed to the secondary transfer position TR2 along the sheet guide member 15 after the feed timing thereof is adjusted by a pair of resist rollers 80.
The secondary transfer roller 121 is driven to selectively contact and separate from the transfer belt 81 by a secondary transfer roller drive mechanism. The fixing unit 13 has a rotatable heating roller 131 having a heater such as a halogen heater built-in and a pressing section 132 for biasing the heating roller 131 to be pressed against an object. A sheet with an image, which is secondary-transferred on the surface thereof, is guided by the sheet guide member 15 to a nipping section formed of the heating roller 131 and a pressing belt 1323 of the pressing section 132, and the image is thermally fixed in the nipping section at a predetermined temperature. The pressing section 132 is composed of the pressing belt 1323 stretched across two rollers 1321, 1322. By pressing a tensioned part of the surface of the pressing belt 1323, which is stretched by the two rollers 1321, 1322 against the peripheral surface of the heating roller 131, a large nipping section is formed between the heating roller 131 and the pressing belt 1323. The sheet on which the fixing process is thus executed is fed to a paper catch tray 4 disposed on an upper surface of the main housing 3.
A cleaner section 71 facing the blade-opposed roller 83 has a cleaner blade 711 and a waste toner box 713. The cleaner blade 711 removes foreign matter such as toner remaining on the transfer belt 81 after the secondary transfer process or paper dust by pressing a tip section thereof against the blade-opposed roller 83 via the transfer belt 81. Foreign matter thus removed is collected into the waste toner box 713. The cleaner blade 711 and the waste toner box 713 are configured integrally with the blade-opposed roller 83. Therefore, the cleaner blade 711 and the waste toner box 713 move together with the blade-opposed roller 83.
The case 291 holds a microlens array 299 at a position opposed to the surface of the photoconductor drum 21. A light shielding member 297 and a head substrate 293 are disposed inside case 291 in this order from the microlens array 299. The head substrate 293 is made of a material (e.g., glass) capable of transmitting a light beam. A plurality of bottom emission organic Electro-Luminescence (EL) elements as the light emitting elements 2951 is disposed on the reverse surface (the opposite surface to the surface with the lens array 299 out of the two surfaces provided to the head substrate 293) of the head substrate 293. The plurality of light emitting elements 2951 is divided into and separately disposed as light emitting element groups 295. The light beams emitted from each of the light emitting element groups 295 penetrate the head substrate 293 from the reverse side to the obverse side thereof and proceed towards the light shielding member 297.
The light shielding member 297 has a plurality of light guide holes 2971 penetrating the light shielding member in one-on-one correspondence to the plurality of light emitting element groups 295. Each light guide hole 2971 is a substantially cylindrical hole penetrating the light shielding member 297 along a line parallel to the normal line of the head substrate 293 as the center axis thereof. Therefore, light beams proceeding towards areas other than the light guide holes 2971 corresponding to the light emitting element group 295 are shielded by the light shielding member 297. Thus, all of the light beams emitted from the same light emitting element group 295 proceed towards the lens array 299 via the same light guide hole 2971, and interference between the light beams emitted from different light emitting element groups 295 is prevented by the light shielding member 297. Light beams passing through the light guide hole 2971 of the light shielding member 297 are each imaged by the lens array 299 on the surface of the photoconductor drum 21 as a spot.
As shown in
The lens array 299 has a plurality of lenses LS having respective optical axes OA substantially parallel to each other. The optical axes OA of the lenses LS are substantially perpendicular to the reverse surface (the surface on which the light emitting elements 2951 are disposed) of the head substrate 293. The lenses LS are disposed in one-on-one correspondence to the light emitting element groups 295, and arranged two-dimensionally in correspondence to the arrangement of the light emitting groups 295. A plurality of lens columns LSC composed of three lenses LS disposed at different positions from each other in the width direction LTD is arranged in the longitudinal direction LGD.
Wirings WL are connected to the light emitting elements 2951 in the light emitting element group 295. For example, a wiring WL_1 is connected to the light emitting element 2951_1 while a wiring WL_2 is connected to the light emitting element 2951_2. All of the wirings WL are extended out to one side (hereinafter referred simply to as “one side”) of the light emitting element group 295 in the width direction LTD. Each of the wirings WL_l-WL_8 is connected to the light emitting element 2951 from the extended-out side of the wirings WL (the one side), and each of the wirings WL_1-WL_8 is extended out directly to the one side of the light emitting element group 295 (see the “LIGHT EMITTING ELEMENT GROUP” column of
The wirings WL_l-WL_8 extended out from the light emitting element group 295 are arranged in the longitudinal direction LGD in the same order as the order in the longitudinal direction LGD of the light emitting elements 2951 of the light emitting element group 295 to which the wirings WL_l-WL_8 are connected. In other words, as shown in the “LIGHT EMITTING ELEMENT GROUP” column of
In the present embodiment, the diameter Del of the light emitting element 2951 in the longitudinal direction LGD is longer than the pitch (distance) Pel between the light emitting elements so as to assure a sufficient amount of light of the light emitting element.
Drive circuits DC_A, DC_B and DC_C are disposed in correspondence, respectively, to light emitting element group rows 295R_A, 295R_B, and 295R_C via the wirings described above, each of which is formed of, for example, thin film transistors (TFTs) (see
The drive operations of the drive circuits DC are controlled based on the video data VD. Specifically, when receiving a vertical request signal VREQ from the head controller HC, the main controller MC generates the video data VD corresponding to one page (
In the present embodiment, there are four sets of the signals described above corresponding respectively to the colors of YMCK, namely, the request signals VREQ, HREQ transmitted from the head controller HC to the main controller MC, and the video data VD transmitted from the main controller MC to the head controller HC. The colors are hereinafter discriminated by adding a hyphen and a symbol representing one of the colors to signal names, if necessary. For example, the vertical request signal, the horizontal request signal, and video data for yellow are denoted as VREQ-Y, HREQ-Y, and VD-Y, respectively.
The main-side communication module 52 time-division multiplexes the four colors of video data VD-Y, VD-M, VD-C, and VD-K output from the image processing section 51, and transmits the multiplexed video data VD to the head controller HC serially via differential output terminals TX+, TX−. The vertical request signals VREQ_Y, VREQ_M, VREQ_C, and VREQ_K, and the horizontal request signals HREQ_Y, HREQ_M, HREQ_C, and HREQ_K are time-division multiplexed and input from the head controller HC via differential input terminals RX+, RX−. The request signals VREQ, HREQ are developed into parallel signals, and the vertical request signals VREQ (e.g., VREQ-Y) are input to the image processing blocks 512 (e.g., 512Y) for the respective colors.
The head control module 54 has four head control blocks 541Y (yellow), 541M (magenta), 541C (cyan), and 541K (black) corresponding to the respective colors. The head control blocks 541Y, 541M, 541C, and 541K output the request signals VREQ_Y, VREQ_M, VREQ_C, VREQ_K, HREQ_Y, HREQ_M, HREQ_C, and HREQ_K for requesting the video data VD-Y, VD-M, VD-C, and VD-K, respectively, and meanwhile, control the exposure operations of the line heads 29 of the respective colors based on the video data VD-Y, VD-M, VD-C, and VP-K, thus received.
The horizontal request signal HREQ-Y is also input to a divisional HREQ signal generation section 543, and the divisional HREQ signal generation section 543 multiplies the request signal HREQ-Y by, for example, 16 to generate the divisional HREQ-Y signal. The divisional HREQ signal is input to an emission order control section 544, and the emission order control section 544 reorders the video data VD-Y based on the divisional HREQ signal. The reordering of the data is executed for reordering the video data VD-Y received line-by-line from the top of the page along the order with which the video data is transmitted to the drive circuits DC_A, DC_B, and DC_C.
As described later, each of the light emitting element group rows 295R forms the spot groups SG at the positions a sub-scanning spot group pitch Psgs shifted from each other in the sub-scanning direction SD (
An output buffer 545 supplies the drive circuits DC_A, DC_B, and DC_C with the reordered video data VD-Y via data transfer lines. The output buffer 545 is formed of, for example, shift registers, and the data transfer lines communicated from the output buffer 545 to each of the drive circuits DC_A, DC_B, and DC_C are used in common by the drive circuits. The drive circuits DC_A, DC_B, and DC_C drive the light emitting elements 2951 to emit light based on the video data VD-Y supplied from the output buffer 545. The drive emission by the drive circuits DC_A, DC_B, and DC_C is performed in sync with the emission switching timing Tu supplied from an emission timing generation section 546.
The divisional HREQ signal is also input to the emission timing generation section 546, and the emission timing generation section 546 generates the emission switching timing Tu based on the divisional HREQ signal. The emission timing generation section 546 is connected to each of the drive circuits DC_A, DC_B, and DC_C via an emission timing control line LTu, and the emission timing control line LTu is used in common by the drive circuits. The emission timing generation section 546 supplies each of the drive circuits DC_A, DC_B, and DC_C with the emission switching timing Tu via the emission timing control line LTu. The drive circuits DC_A, DC_B, and DC_C drive the light emitting elements 2951 of the light emitting element group rows 295R_A, 295R_B, and 295R_C to emit light based on the video data VD-Y supplied previously at the emission switching timing Tu. By thus controlling the drive and emission of the light emitting elements 2951 at the emission switching timing Tu, it is possible to form the spots SP respectively to the pixels PX on the surface of the photoconductor drum. The spot forming operation is hereinafter explained.
As shown in
As illustrated with broken lines in
The pixel pitch on the surface of the photoconductor drum can be obtained from, for example, the pixel pitch of an image formed on a paper sheet. There are some cases in which the moving speed of the surface of the photoconductor drum and the conveying speed of the paper sheet are slightly different from each other in the sub-scanning direction SD, and in such cases, the sub-scanning pixel pitch is different between the surface of the photoconductor drum and the paper sheet. Therefore, in the case in which the sub-scanning pixel pitch on the surface of the photoconductor drum is obtained from the image formed on the paper sheet, it is possible to multiply the sub-scanning image pitch obtained from the image on the paper sheet by the speed ratio of the moving speed of the surface of the photoconductor drum to the conveying speed of the paper sheet. A value described in the specification of the image forming device such as a printer can be used as the speed ratio.
As shown in
In the present embodiment, the spot row pitch Pspr is a value obtained by multiplying the sub-scanning pixel pitch Rsd by an integral number (i.e., 1) (
As described above, in the line head of the present embodiment, the sub-scanning spot group pitch Psgs is a value obtained by multiplying the sub-scanning pixel pitch Rsd by an integral number. Further, in each of the spot groups SG, the pitch between the spots SP formed at the positions different from each other in the sub-scanning direction is a value obtained by multiplying the sub-scanning pixel pitch Rsd by an integral number (i.e., 1). In other words, the pitch Pspr in the sub-scanning direction SD between the spot rows SPRa, SPRb arranged in the sub-scanning direction SD is a value obtained by multiplying the sub-scanning pixel pitch Rsd by an integral number (i.e., 1).
Therefore, in the present embodiment, it is possible to form all of the spots SP on the respective pixels PX simultaneously at the emission switching timing Tu. Therefore, since the spots SP can appropriately be formed on the respective pixels PX only by controlling all of the light emitting elements 2951 at the same emission switching timing Tu, the emission switching timing control is simplified. Further, since all of the light emitting elements 2951 can be controlled at the same emission switching timing Tu, it is possible to use one emission timing control line LTu commonly in all of the light emitting element group rows 295R_A, 295R_B, and 295R_C, thus the configuration of the line head 29 is simplified (
Further, in the present embodiment, each of the light emitting elements 2951 of the light emitting element groups emits light at the light emission timing Tu while the surface of the photoconductor drum 21 is moving in the sub-scanning direction SD, thereby forming the plurality of spot latent images Lsp aligned in the main-scanning direction MD.
As described above, in the present embodiment, the plurality of light emitting elements 2951 is grouped and disposed as the light emitting element group 295. Moreover, the two light emitting element groups 295 for forming spot latent images in exposure areas ER adjacent to each other in the main-scanning direction MD are shifted from each other in the width direction LTD. As a result, as shown in
Further, in the embodiment described above, the wirings WL connected respectively to the light emitting elements 2951 belonging to the same light emitting element group 295 are extended out to the same side (the “one side” in the embodiment described above) of the light emitting element group in the width direction LTD (
Further, by extending out each of the wirings WL to the same side of the light emitting element group, it is possible to easily make the wiring distances to the light emitting elements 2951 substantially equal to each other. Therefore, the line head 29 advantageously suppresses variation in the emission characteristics of the light emitting elements 2951, thereby forming preferable spot latent images.
Further, in the embodiment described above, the wirings WL are connected to the respective light emitting elements 2951 belonging to the same light emitting element group 295 from the side to which the wirings are extended out. According to this connection form of the wiring WL, the wiring distances are shortened compared to a case in which the wirings are connected to the respective light emitting elements 2951 from, for example, an opposite side (the “the other side” in
Further, in the embodiment described above, the wirings WL extended out from the light emitting element group 295 are arranged in the longitudinal direction LGD in the order in which the light emitting elements 2951 as the connection destinations of the wirings are disposed in the light emitting element group 295 in the longitudinal direction LGD, thus emission control of the light emitting elements 2951 is simplified. Specifically, each of the drive circuits DC_A, DC_B, and DC_C provides the light emitting elements 2951 with the drive signals via the wirings WL. In order to appropriately form the spot latent images, the light emitting elements 2951 corresponding to the pixels to be provided with the spot latent images must be correctly provided with the drive signals. However, if the arrangement of the wirings WL is out of order independently of the order in which the light emitting elements 2951 are disposed, there is a possibility that the control of reordering the video data VD in accordance with such a wiring form is required. In contrast, in the present embodiment, the wirings WL are arranged in the longitudinal direction LGD in the order in which the light emitting elements 2951 are disposed. Therefore, control such as reordering of the video data VD as described above can be eliminated, thereby simplifying emission control of the light emitting elements 2951.
Further, in the embodiment described above, the light emitting element rows 2951R are shifted from each other in the longitudinal direction LGD so that the two light emitting elements 2951 for forming the spot latent images adjacent to each other in the main-scanning direction MD belong to different light emitting element rows 2951R. In other words, the two light emitting element 2951 forming the spot latent images adjacent to each other in the main-scanning direction are shifted from each other in the width direction LTD. Therefore, a relatively large inter-element space BE defined between the light emitting elements arranged in the longitudinal direction LGD in the light emitting element row 2951R (
Further, in the embodiment described above, organic EL elements are used as the light emitting elements 2951. Organic EL elements emit light with intensity lower than that of, for example, light emitting diodes (LED) and so on. Therefore, the present embodiment of the invention capable of increasing the size of the light emitting element 2951 is particularly preferably applied to configurations with organic EL elements. In particular, since the bottom emission organic EL elements as in the present embodiment described above emit light with lower intensity, the invention is preferably applied to configurations using the bottom emission organic EL elements as the light emitting elements 2951.
As described above, in the present invention, the main-scanning direction MD and the longitudinal direction LGD correspond to “a first direction”, the sub-scanning direction SD and the width direction LTD correspond to “a second direction”, the photoconductor drum 21 corresponds to “a latent image carrier”, the surface of the photoconductor drum 21 corresponds to “an image plane”, and the head substrate 293 corresponds to “a substrate”. Further, the line head 29 corresponds to “an exposure head”, the lens LS corresponds to “an imaging optical system”, and the spot SP corresponds to “a light-collected section”.
The invention is not limited to the embodiment described above, and can be modified and remain within the scope of the invention. For example, in the embodiment described above, the light emitting element group 295 is composed of two light emitting element rows 2951R arranged side by side in the width direction LTD. However, the number of light emitting element rows 2951R is not limited to two, and can be changed according to needs. Further, the number of light emitting elements 2951 forming each of the light emitting element rows 2951R can also be changed if necessary. For example, the following modification is possible.
All of the wirings WL connected to the light emitting elements 2951 in the light emitting element group 295 are extended out to the one side of the light emitting element group 295 in the width direction LTD. In particular, in
In
Further, although the wirings WL are connected to the light emitting elements 2951 from the extended-out side (the “one side”) of the wirings WL, the wirings WL can be connected to the light emitting elements 2951 in the following manner.
Further, all of the wirings WL connected respectively to the light emitting elements 2951 in the light emitting element group 295 are extended out to the one side of the light emitting element group 295 in the width direction LTD. This point is shared in common by the configuration of the light emitting element group shown in
Also in
In the modified example of
Further, in this modified example, the drive circuit DC is disposed on one side of the light emitting element group 295 in the width direction LTD. The drive circuit DC is disposed for every light emitting element group 295, and can be formed of thin film transistors (TFT) or the like. The drive circuit DC and the light emitting elements 2951 of the light emitting element group 295 are electrically connected via the wirings WL (first and second wirings). The wiring form of wirings WL is as follows. The wirings WL are connected to the one side of the light emitting elements 2951 in the width direction LTD. Each of the wirings WL is extended out to the one side thereof in the width direction LTD. The wirings WL connected to the light emitting element row 2951R_2 and 2951R _3 are extended out while passing between light emitting elements 2951 of the light emitting element rows 2951R other than the connection destination thereof. Each of the wirings WL is extended out of the lens LS in the plan view. Each of the wirings WL thus extended out to the one side of the light emitting element group 295 in the width direction LTD is connected to the drive circuit DC. The drive circuit DC provides the light emitting elements 2951 with the signals via the respective wirings WL to drive the light emitting elements 2951.
Also in this modified example, the wirings WL connected respectively to the light emitting elements 2951 are extended out to the one side thereof in the width direction LTD. Therefore, the wirings WL can be preferably and easily extended in a lump.
In particular, in this modified example, the drive circuit DC (circuit) electrically connected to the wirings WL is disposed on the one side in the width direction LTD. Therefore, the wirings WL extended out from the light emitting elements 2951 to the one side in the width direction LTD can be connected to the drive circuit DC in a lump, thus the wirings WL can easily be extended. By disposing such a drive circuit DC for every light emitting element group 295, the drive circuit DC can be disposed near to each of the light emitting element groups 295, thus the wirings can be relatively short. As a result, a signal hardly blunted by stray capacitance of the wirings WL is supplied to the light emitting elements 2951, which is advantageous to preferable latent image formation operation.
The modified example of
The modified example of
The contact CT is for connecting the anode material of the organic EL element, such as Indium Tin Oxide (ITO), and the wirings WL to each other. By disposing the contact CT in the vicinity of the light emitting element 2951, freedom of the wirings WL can be achieved. Further, if the contact CT is disposed in the vicinity of the light emitting element 2951, the contact CT may affect application of the organic EL material in the manufacturing process of the light emitting element 2951. Therefore, unevenness in application of the organic EL material maybe caused. However, in the example of
In the embodiments described above, the shape of the light emitting element 2951 is a circle. However, the shape of the light emitting element 2951 is not limited to a circle.
Further, in the embodiment described above, the wirings WL connected respectively to the light emitting elements 2951 belonging to the same light emitting element group 295 are extended out to the “one side” of the light emitting element group in the width direction LTD. However, wirings WL can also be extended out in the other side of the light emitting group in the width direction LTD. In other words, it is sufficient that the wirings WL connected to the respective light emitting elements 2951 belonging to the same light emitting element group 295 are extended out to the same side of the light emitting element group 295 in the width direction LTD.
Further, the side to which the wirings WL are extended out can differ between the light emitting element groups 295. In other words, the wirings WL connected to light emitting elements 2951 belonging to the light emitting element group 295_1 (
Further, although the light emitting element group column 295C is formed of three light emitting element groups 295 in the embodiment described above, the number of light emitting element groups 295 composing the light emitting element group column 295C is not limited thereto.
Further, although in the embodiments described above, organic EL elements are used as the light emitting elements 2951, the light emitting material applicable to the light emitting elements 2951 is not limited thereto. Light emitting diodes (LED), for example, can also be used as the light emitting elements 2951.
Further, the wirings WL are connected to the drive circuit DC in
Further, although in the embodiment described above, both the main-scanning and sub-scanning resolutions are 600 dpi, the resolutions are not limited to 600 dpi. Regarding the sub-scanning resolution, a resolution higher than 600 dpi can be realized with relative ease by breaking the emission time of the light emitting elements 2951 into small parts using pulse width modulation (PWM) control. Therefore, for example, the sub-scanning resolution can be increased to 2400 dpi while the main-scanning resolution is set to 600 dpi. In this example, since the sub-scanning resolution is four times the main-scanning resolution, the sub-scanning pixel pitch Rsd becomes one fourth of the main-scanning pixel pitch Rmd.
Further, although in the embodiments described above, image formation is executed by developing the latent image using so-called dry toners, it is possible to develop the latent image using liquid developers.
Four developing units 90Y (yellow), 90M (magenta), 90C (cyan), and 90K (black) corresponding to the respective toner colors are disposed side by side along the conveying direction of the intermediate transfer belt 81. Each of the developing units 90Y, 90M, 90C, and 90K includes an oil container 901 for containing a carrier oil, a toner container 902 for containing a high-concentration toner, and an agitator 903. The agitator 903 agitates carrier oil supplied from the oil container 901 and high-concentration toner supplied from the toner container 902 to generate a liquid developer with adjusted concentration. The liquid developer thus generated is supplied to the developer container 904. A supply roller 905 and an anilox roller 906 are disposed inside the developer container 904. The lower part of the supply roller 905 is dipped in the liquid developer inside the developer container 904. The supply roller 905 rotates in the direction indicated by the arrow in
The developing roller 907 contacts the photoconductor drum 21 at the developing position. The developing roller 907 is rotatable in the direction indicated by the arrow in
A cleaner blade 908 contacts the developing roller 907 on the downstream side of the developing position in the rotational direction of the developing roller 907. The cleaner blade 908 strips off liquid developer from the surface of the developing roller 907, and a recovery container 909 recovers the liquid developer thus stripped off. Liquid developer recovered by the recovery container 909 is returned to the agitator 903 and reused.
Two photoconductor squeezing rollers 910 that contact the surface of the photoconductor drum 21 are disposed on the downstream side of the developing position in the rotational direction D21 of the photoconductor drum. The photoconductor squeezing rollers 910 strip off carrier oil from the surface of the photoconductor drum 21. Thus, the amount of carrier oil included in the liquid developer on the surface of the photoconductor drum 21 is adjusted. Carrier oil thus stripped off is once recovered by the recovery container 911, and then returned to the agitator 903 to be reused.
The image obtained by developing the latent image at the developing position is transferred to the intermediate transfer belt 81 at a primary transfer position TR1. A belt squeezing roller 912 contacts the intermediate transfer belt 81 on the downstream side of the primary transfer position TR1 in the conveying direction D81 of the intermediate transfer belt 81. The belt squeezing rollers 912 strip off carrier oil from the surface of the intermediate transfer belt 81. Thus, the amount of carrier oil included in the liquid developer on the surface of the intermediate transfer belt 81 is adjusted. The stripped off carrier oil is recovered by a recovery container 913.
The primary-transferred image is secondary-transferred to a paper sheet. The secondary transfer operation is executed by two secondary transfer rollers 82 and the backup rollers 121 opposed respectively to the two secondary transfer rollers 82. A cleaner blade 1211 contacts each of the backup rollers 121 to strip off the liquid developer remaining on each of the backup rollers 121, and liquid developer stripped off by the cleaner blade 1211 is recovered by recovery containers 1212.
As described above, in the device of
Number | Date | Country | Kind |
---|---|---|---|
2007-299187 | Nov 2007 | JP | national |
2008-243005 | Sep 2008 | JP | national |