1. Field of the Invention
The present invention relates to electric power tools and, more particularly, to an extendable power tool system having an extension pole.
2. Brief Description of Prior Developments
U.S. Pat. No. 5,884,403 discloses a telescoping pole assembly for an electric chain saw. There is a desire to provide an extension pole for an electric chain saw which is easier to attached to the chain saw than conventional extension poles. There is also a desire to provide a connection system between an extension pole and an electric chain saw which is relatively easy and quick to disconnect the two components from each other. There is also a desire to provide an extension pole for an electric chain saw which provides an easier connection system for allowing the chain saw to be actuated by a remote user actuated switch on a rear end of the extension pole.
In accordance with one aspect of the present invention, a hand-held electric chain saw is provided comprising a frame forming a housing with a rear end handle; a motor connected to the frame; a chain bar connected to the frame; a saw chain movably mounted to the chain bar and connected by a drive to the motor; and an extension pole attachment system on a bottom surface of the frame adapted to receive a portion of an extension pole to fixedly attach the extension pole to the bottom surface of the frame.
In accordance with another aspect of the present invention, a hand-held electric chain saw is provided comprising a frame forming a housing; an electric motor connected to the frame; an electrical connector adapted to be coupled to a power source; a user actuated trigger switch connected to a rear end handle of the housing and adapted to supply electricity from the electrical connector to the motor; and an electrical bypass switch connected to the housing. The electrical bypass switch is adapted to electrically bypass the user actuated trigger switch to supply electricity from the electrical connector to the motor.
In accordance with another aspect of the present invention, a power tool extension pole is provided comprising a pole section having a front end and a rear end; a removable connection system at the front end of the pole section; and an electrical cord. The removable connection system comprises a rail adapted to slide into a slot at a bottom of a power tool to thereby mechanically connect the extension pole to the power tool. The electrical cord extends through the pole section and has an electrical connector proximate the front end of the pole section which is adapted to be removably connected to the power tool.
In accordance with one method of the present invention, a method of coupling an extension pole to an electric power tool is provided comprising sliding a track at a front end of the extension pole into a slot at a bottom of a housing of the electric power tool; and connecting an electrical connector of the extension pole to the electric power tool. The track slides generally parallel to a bottom surface of the bottom of the housing.
The foregoing aspects and other features of the present invention are explained in the following description, taken in connection with the accompanying drawings, wherein:
Referring to
The power tool assembly 10 generally comprises a power tool 12 and an extension pole 14. In the embodiment shown, the power tool assembly 10 forms an extendable chain saw system. Specifically, the power tool 12 comprises an electric chain saw. However, in alternate embodiments, features of the present invention could be embodied in any suitable type of electric power tool, such as an electric hedge trimmer, for example. The extension pole 14 is an extendable extension pole. More specifically, the extension pole comprises telescoping pole members 16, 18 which can be slid relative to each other to lengthen or shorten the length of the extension pole 14. However, in an alternate embodiment, the extension pole might not be an extendable extension pole and could have a fixed length.
The extension pole 14 generally comprises the two pole members 16, 18, a rear end handle 20, a hand grip section 22, a rotatable friction collet 24, a removable connection system 26, and a front end having a limb hook 28. The two pole members 16, 18 forms a pole section for the extension pole. The pole members 16, 18 are preferably comprised of fiberglass. In an alternate embodiment, the pole section could be comprised of more than two pole members, such as three or more pole members. The second pole member 18 is slidably connected to the first pole member 16 inside the first pole member 16. The friction collet 24 is adapted to be rotated to stationarily fix the longitudinal position of the two pole members 16, 18 relative to each other. In an alternate embodiment, any suitable type of system for fixedly, but movably or adjustably locating the two pole members relative to each other could be provided.
The rear end handle 20 is fixedly attached to a rear end of the first pole member 16. An electrical cord 30 extends out of the handle 20 and preferably comprises an electrical plug (not shown) to be connected to an electrical extension cord or an electrical outlet (not shown). In an alternate embodiment, the handle 20 could comprise an electrical connector adapted to receive a socket of an electrical extension cord. The handle 20 comprises an electrical switch 32. The switch 32 comprises a user actuated trigger switch. The switch 32 is connected to the electrical cord 30 and an electrical cord 34 extending through the pole section.
The electrical cord 34 preferably comprises an extendable electrical cord, such as an electrical cord which is resiliently coiled inside the second pole member 18. In the embodiment in which the extension pole is not extendable, the electrical cord 34 does not need to be expandable. The electrical cord 34 extends out of a front end of the second pole member 18 and comprises an electrical connector 36. The electrical connector 36 is adapted to be removably connected to an electrical connector 38 at the rear end of the chain saw 12. The extension pole 14 is adapted to supply electricity to the chain saw 12 based upon whether the trigger switch 32 is depressed by a user. The trigger switch 32 could comprise any suitable safety interlock to prevent inadvertent actuation.
Referring also to
The chain saw 12 comprises a user actuated trigger switch 66. The trigger switch 66 is connected to the rear handle 62 at a front bottom side of the rear handle. The chain saw 12 can be operated without the extension pole 14. More specifically, an extension cord can be plugged into the electrical connector 38 and a user can depress the trigger switch 66 to actuate the chain saw. The chain saw 12 comprises an interlock button 70 to prevent the trigger switch 66 from being inadvertently depressed.
As seen in
In order to disassemble the extension pole from the chain saw, the user can merely reverse the process. The user can disconnect the electrical connector 36 from the electrical connector 38, rotate the tightening knob 42 to disconnect the threaded section 50 from the threaded fastener 76, and slide the front end 44 out of the slot 72 in a direction reverse to arrow 78.
As seen in
Referring also to
When the extension pole 14 is attached to the chain saw 12 and the bypass switch 80 is actuated by the rail 40 sliding into the slot 72, a user does not need to depress the user actuated trigger switch 66 to actuate the chain saw 12. Instead, in order to actuate the chain saw 12 a user needs to depress the user actuated trigger switch 32 at the rear end handle 20 of the extension pole 14. The bypass switch 80 is automatically actuated when the extension pole 14 is properly connected to the chain saw 12. Although the bypass switch 80 has been described above as comprising a lever which is moved by the rail 40, in an alternate embodiment the bypass switch 80 could comprise any suitable type of switch, such as a Reed switch activated by a magnet 86 (see
Another feature of the present invention is the provision of the limb hook 28 on the front end 44 of the extension pole 14. When the extension pole is attached to the chain saw 12, the limb hook 28 is located beneath the chain saw, and is preferably behind the open saw chain 60. The limb hook 28 allows the front end 44 to be hooked onto a limb of a tree to temporarily rest of the assembly 10 on the tree limb. Location of the limb hook 28 beneath the chain saw and behind the open portion of the saw chain allows for easier positioning of the limb hook onto a tree limb and, easier removal of the limb hook from the tree limb with quicker initiation of cutting once the limb hook is moved off of the tree limb. In an alternate embodiment, the limb hook 28 might not be provided.
Referring now also to
In an alternate embodiment, the front end of the extension pole could comprise multiple projections adapted to be received into multiple slots in the power tool housing, similar to a multiple scabbard attachment system. In one type of alternate embodiment of the present invention, the front end of the extension pole could comprise a longitudinal slot or slots, and the housing or frame of the power tool could comprise one or more projections or rails adapted to extend into the slot(s) to attach the extension pole to the power tool.
Referring now to
The rear end handle 120 is fixedly attached to a rear end of the first pole member 106. An electrical cord 130 extends out of the handle 120 and preferably comprises an electrical plug (not shown) to be connected to an electrical extension cord or an electrical outlet (not shown). In an alternate embodiment, the handle 120 could comprise an electrical connector adapted to receive a socket of an electrical extension cord. The handle 120 comprises an electrical switch 132. The switch 132 comprises a user actuated trigger switch. The switch 132 is connected to the electrical cord 130 and an electrical cord 134 extending through the pole section.
The electrical cord 134 preferably comprises an extendable electrical cord, such as an electrical cord which is resiliently coiled inside the second pole member 108. In the embodiment in which the extension pole is not extendable, the electrical cord 134 does not need to be expandable. The electrical cord 134 extends out of a front end of the second pole member 108 and comprises an electrical connector (not shown). The electrical connector is adapted to be removably connected to an electrical connector 138 at the rear end of the chain saw 102. The extension pole 104 is adapted to supply electricity to the chain saw 102 based upon whether the trigger switch 132 is depressed by a user. The trigger switch 132 could comprise any suitable safety interlock to prevent inadvertent actuation.
As seen best in
The rails 140 are located along sides of the mounting bracket 144 and project inward towards each other and form a receiving area 147 (see
As seen best in
As seen in
The bottom side of the housing 154 comprises an extension pole attachment system. The extension pole attachment system generally comprises two slots 172 and a two holes 174 having threaded fasteners 176 located in or behind the holes. The slots 172 are located in the lateral sides of the bottom of the housing portion 164 located beneath the rear end handle 162. The slots 172 are adapted to slidably received the rails 140 of the extension pole therein. The front end of the rails 140 can be slid into the rear end of the slots 172.
The rails slide generally parallel to a bottom surface of the bottom of the housing. When the rails 140 reach the front end of the slots 172, the shaft sections 148 of the tightening knobs 142 are located in registry with the holes 174 in the bottom side of the housing 154. A user can rotate the tightening knobs while pressing the shaft sections 148 into the holes 174. The threaded sections 150 of the tightening knobs can thread into the threaded fasteners 176. Further rotation of the tightening knobs causes the tightening knobs 142 and the threaded fasteners 176 to clamp the mounting bracket 144 against the bottom side of the housing 154 and, in conjunction with the rails 140 in the slots 172, fixedly and stationarily attach the mounting bracket 144 of the extension pole to the housing 154 of the chain saw 102. The electrical connector (not shown) of the extension pole can be plugged into the electrical connector 138.
In order to disassemble the extension pole from the chain saw, the user can merely reverse the process. The user can disconnect the pole's electrical connector from the electrical connector 138, rotate the tightening knobs 142 to disconnect the threaded sections 150 from the threaded fasteners 176, and slide the mounting bracket 144 out of the slots 172.
As seem in
The front knob 142 has an extension 192 at the end of its shaft section. When the front knob 142 is screwed into the front fastener 176, the extension 192 is adapted to contact the cam surface 186 and cam the slide block 184 rearward. This causes the button contact surface 188 to actuate the bypass switch 180. Thus, the act of tightening the front knob 142 can mechanically actuate the bypass switch. The present invention does not require the primary user actuated trigger switch 166 of the chain saw to be locked ON. When the front knob is unscrewed, the spring 190 can return the slide block 184 to its forward position and the bypass switch 180 becomes deactivated.
When the extension pole 104 is attached to the chain saw 102 and the bypass switch 180 is actuated by the slide block 184 moved by the front knob, a user does not need to depress the user actuated trigger switch 166 to actuate the chain saw 102. Instead, in order to actuate the chain saw 102 a user needs to depress the user actuated trigger switch 132 at the rear end handle 120 of the extension pole 104. The bypass switch 180 is automatically actuated when the extension pole 104 is properly connected to the chain saw 102.
Although the bypass switch 180 has been described above as comprising a plunger moved by a cam which is moved by the fastener, in an alternate embodiment the bypass switch 180 could comprise any suitable type of switch. In alternate embodiments, any suitable type of automatic bypass switch could be provided. In another type of alternate embodiment, the bypass switch might not be automatic, but could be a manual switch. One of the features of the present invention is the fact that the user actuated trigger switch 166 does not need to be moved or depressed by the extension pole 104. This allows for a connection system between the extension pole and the power tool which is easier and faster to connect and disconnect than conventional types of known systems.
In the embodiment shown, the chain saw 102 comprises a cover to cover the front hole 174 and prevent debris from clogging access to, or actuating movement of, the slide block 184. As seen best in
The plate 194 has a front section 202 with a hole 204. When the plate 194 is in its forward position, the hole 204 is aligned with the front hole 174. Thus, the shaft section of the front knob passes through the hole 204 into the front fastener 176. When the plate 194 is in its rearward position, such as when the bracket 144 is not mounted to the chain saw 102, the plate's hole 204 is not in alignment with the front hole 174. Thus, the front section 202 of the plate 194 closes access to the front fastener 176 and the slide block 184 from the front hole 174.
It should be understood that the foregoing description is only illustrative of the invention. Various alternatives and modifications can be devised by those skilled in the art without departing from the invention. Accordingly, the present invention is intended to embrace all such alternatives, modifications and variances which fall within the scope of the appended claims.