The present disclosure relates to the field of lifts, and more particularly, to an extendable lift for entering and exiting a vehicle, and even more particularly, to an extendable lift including a lift assist feature.
Platform lifts for vehicles are well known for accommodating wheelchairs. Specifically, platform lifts for vehicles are designed to carry a user seated in a wheelchair onto and off of a vehicle, such as a van. However, current lift designs require a large amount of power (e.g., electrical and hydraulic) to operate, for example, when lifting users into and out of a vehicle.
Thus, there is a long felt need for a platform lift assembly that extends out of a vehicle opening, such as a doorway, to retrieve a user and carries the user into the vehicle with a lift assist to reduce power usage.
According to aspects illustrated herein, there is provided an extendable lift assembly, comprising at least one leg assembly, each leg assembly of the at least one leg assembly including a bracket, a first arm pivotably connected to the bracket, a second arm pivotably connected to the first arm, a first actuator extending between the bracket and the first arm, and a strut extending between the bracket and the first arm, and a platform assembly pivotably connected to the second arm.
In some embodiments, the first actuator is operatively arranged to displace the first arm circumferentially with respect to the bracket. In some embodiments, the first actuator is pivotably connected to the bracket at a first end and pivotably connected to the first arm at a second end. In some embodiments, the strut biases the first arm in a first circumferential direction with respect to the bracket. In some embodiments, the strut comprises a gas strut including a cylinder and a rod, wherein the strut is pivotably connected to the bracket at a first end and pivotably connected to the first arm at a second end. In some embodiments, the extendable lift assembly further comprises a third arm pivotably connected to the bracket at a first end and pivotably connected to the second arm at a second end. In some embodiments, the platform assembly comprises a platform pivotably connected to the second arm, and at least one plate pivotably connected to the platform. In some embodiments, the at least one plate comprises a first plate connected to a first end of the platform, and a second plate connected to a second end of the platform. In some embodiments, the platform assembly further comprises a second actuator operatively arranged to circumferentially displace the first plate relative to the platform, and a third actuator operatively arranged to circumferentially displace the second plate relative to the platform. In some embodiments, retraction of the first actuator displaces the at least one leg assembly and platform assembly in a first circumferential direction, and extension of the first actuator displaces the at least one leg assembly and platform assembly in a second circumferential direction, opposite the first circumferential direction.
According to aspects illustrated herein, there is provided an extendable lift assembly for a vehicle, comprising at least one leg assembly, each leg assembly of the at least one leg assembly including a bracket operatively arranged to be mounted to a floor of the vehicle, a first arm pivotably connected to the bracket, a second arm pivotably connected to the first arm, a first actuator extending from the bracket to the first arm, wherein the first actuator is operatively arranged to displace the first arm circumferentially with respect to the bracket, and a strut extending from the bracket to the first arm, and a platform assembly pivotably connected to the second arm.
In some embodiments, the first actuator is pivotably connected to the bracket at a first end and pivotably connected to the first arm at a second end. In some embodiments, the strut biases the first arm in a first circumferential direction with respect to the bracket. In some embodiments, the strut comprises a gas strut including a cylinder and a rod, wherein the strut is pivotably connected to the bracket at a first end and pivotably connected to the first arm at a second end. In some embodiments, the extendable lift assembly further comprises a third arm pivotably connected to the bracket at a first end and pivotably connected to the second arm at a second end. In some embodiments, the third arm is connected to the second arm at a position spaced apart from each end of the second arm. In some embodiments, the platform assembly comprises a platform pivotably connected to the second arm, and at least one plate pivotably connected to the platform. In some embodiments, the at least one plate comprises a first plate connected to a first end of the platform, and a second plate connected to a second end of the platform. In some embodiments, the platform assembly further comprises a second actuator operatively arranged to circumferentially displace the first plate relative to the platform, and a third actuator operatively arranged to circumferentially displace the second plate relative to the platform. In some embodiments, retraction of the first actuator displaces the at least one leg assembly and platform assembly in a first circumferential direction, and extension of the first actuator displaces the at least one leg assembly and platform assembly in a second circumferential direction, opposite the first circumferential direction.
In some embodiments, the platform lift assembly comprises a base plate, a platform, a platform side link that connects the base plate to the platform, a linear drive or actuator, and a gas piston. The platform side link connects to the platform, the platform being arranged to extend out of the vehicle to the ground. The base plate is operatively arranged to be secured to the floor of the vehicle. The linear drive or actuator is arranged to control movement of the platform side link and thus the platform, precisely. In some embodiments, the linear drive comprises a brake such that it doesn't drift (i.e., drift occurs in hydraulic powered platform lifts).
The gas piston utilizes compressed gas to assist the platform lift assembly in returning to its retracted position. For example, as the linear drive contracts, the platform linkage displaces the platform lift out of the vehicle and down to the ground. As this occurs, the gas piston retracts thereby compressing the gas within the piston. Once the occupant is loaded onto the platform, the linear drive expands thereby elevating the platform up to and/or into the vehicle. The compressed piston contributes force biasing the platform up to and/or into the vehicle, thus less power is required by the linear drive (i.e., less current/electricity is used, at least at the peak force requirement point, when compared to hydraulic lifts).
In some embodiments, the platform lift assembly comprises a sensor operatively arranged to detect the ground and/or the existence of an occupant. Such a sensor provides added safety. For example, the platform will only retract back up to the vehicle when the sensor detects that the occupant is positioned on the platform. Also, the sensor will ensure that the platform extends completely to the ground (i.e., the linear drive will continue to extend until the sensor communicates that the platform is engaged with the ground). The sensor may comprise any sensor technology suitable for detecting the presence of an occupant and proper positioning of the platform on the ground, for example, ultrasound, sonar, lidar, etc.
The platform lift assembly of the present disclosure saves time on deployment and stowing of a lift. Since the platform lift assembly comprises sensors, it can be completely autonomous (i.e., does not require an operator to be present). For example, once the vehicle stops, the door is opened and the lift deploys safely with sensors and then lifts the passenger into the vehicle and stows. Thus, the platform lift assembly may be considered a “smart” lift. In comparison, a hydraulic lift assembly is considered a “dumb” lift because it remains on until a switch is flipped to shut it off. Thus, hydraulic lifts require an operator to stand next to the lift, turn a switch on to activate the lift, and turn the switch off to stop the lift at the appropriate elevation (i.e., ground level or vehicle entrance level). The linear drive of the present disclosure provides feedback on position so the platform lift assembly may automatically shut off when the platform is at ground or vehicle entrance level.
In some embodiments, the platform lift assembly comprises a plurality of linear drives/actuator that are capable of synchronizing. In some embodiments, the linear drives provide position sensing and feedback. In some embodiments, the linear drives utilize a Controller Area Network (CAN bus) communication. In some embodiments, the linear drives and/or the platform lift assembly provides diagnostics on the performance of the linear drives. Examples of linear drives or actuators that may be used are THOMSON® ELECTRAK®, MAX JAC™, ELECTRAK MD™, ELECTRAK THROTTLE™, and ELECTRAK HD™ actuators.
These and other objects, features, and advantages of the present disclosure will become readily apparent upon a review of the following detailed description of the disclosure, in view of the drawings and appended claims.
Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements. It is to be understood that the claims are not limited to the disclosed aspects.
Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the claims.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure pertains. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the example embodiments. The assembly of the present disclosure could be driven by hydraulics, electronics, pneumatics, and/or springs.
It should be appreciated that the term “substantially” is synonymous with terms such as “nearly,” “very nearly,” “about,” “approximately,” “around,” “bordering on,” “close to,” “essentially,” “in the neighborhood of,” “in the vicinity of,” etc., and such terms may be used interchangeably as appearing in the specification and claims. It should be appreciated that the term “proximate” is synonymous with terms such as “nearby,” “close,” “adjacent,” “neighboring,” “immediate,” “adjoining,” etc., and such terms may be used interchangeably as appearing in the specification and claims. The term “approximately” is intended to mean values within ten percent of the specified value.
It should be understood that use of “or” in the present application is with respect to a “non-exclusive” arrangement, unless stated otherwise. For example, when saying that “item x is A or B,” it is understood that this can mean one of the following: (1) item x is only one or the other of A and B; (2) item x is both A and B. Alternately stated, the word “or” is not used to define an “exclusive or” arrangement. For example, an “exclusive or” arrangement for the statement “item x is A or B” would require that x can be only one of A and B. Furthermore, as used herein, “and/or” is intended to mean a grammatical conjunction used to indicate that one or more of the elements or conditions recited may be included or occur. For example, a device comprising a first element, a second element and/or a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a second element; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element.
Moreover, as used herein, the phrases “comprises at least one of” and “comprising at least one of” in combination with a system or element is intended to mean that the system or element includes one or more of the elements listed after the phrase. For example, a device comprising at least one of: a first element; a second element; and, a third element, is intended to be construed as any one of the following structural arrangements: a device comprising a first element; a device comprising a second element; a device comprising a third element; a device comprising a first element and a second element; a device comprising a first element and a third element; a device comprising a first element, a second element and a third element; or, a device comprising a second element and a third element. A similar interpretation is intended when the phrase “used in at least one of:” is used herein.
By “non-rotatably connected” elements, we mean that: the elements are connected so that whenever one of the elements rotate, all the elements rotate; and relative rotation between the elements is not possible. Radial and/or axial movement of non-rotatably connected elements with respect to each other is possible, but not required.
Referring now to the figures,
Leg assembly 20A comprises bracket 24A, arm 26A, arm 32A, and arm 38A. Bracket 24A is operatively arranged to be fixedly secure to vehicle floor 4. In some embodiments, bracket 24A is secured to vehicle floor 4 via base plate 22A. Bracket 24A and/or base plate 22A may be secured to vehicle floor 4 via any suitable means, for example, bolts, rivets, screws, nails, welding, soldering, adhesives, etc. It should be appreciated that in some embodiments, bracket 24A and/or base plate 22A may be secured to a shiftable assembly that is secured to vehicle floor 4, such that extendable lift assembly 10 may be shifted to a position within the vehicle that is not proximate the doorway.
Arm 26A is generally a beam and comprises end 28A pivotably connected to bracket 24A and end 30A. End 28A is connected to bracket 24A via bolt or connector 120A. In some embodiments, and as best shown in
Actuator or drive 44A is generally a linear actuator including housing or actuator housing 46A pivotably connected to bracket 34A and rod or piston rod 48A pivotably connected to arm 26A. As is known in the art of actuators, rod 48A is slidably and translatably and telescopingly connected to housing 46A. Specifically, rod 48A slides in and out of housing 46A in a linear direction. Housing 46A is connected to bracket 24A via bolt or connector 130A (see
Strut or gas strut or spring strut 50A is a structural piece designed to resist pressure in the direction of its length. In some embodiments, strut 50A is a gas strut including rod 52A and housing or cylinder 54A. As is known in the art of struts, rod 52A is slidably and translatably and telescopingly connected to cylinder 54A, which is filled with a gas. As rod 52A is displaced into cylinder 54A, the gas therein is compressed thereby resisting retraction of strut 50A. Cylinder 54A is pivotably connected to end 30A of arm 26A. Specifically, cylinder 54A is connected to the ear of end 30A via bolt or connector 126A. Rod 52A is connected to end 34A of arm 32A. Specifically, rod 52A is connected to end 34A via bolt or connector 122A. It should be appreciated that in some embodiments, rod 52A is pivotably connected to arm 26A and cylinder 54A is pivotably connected to arm 32A. It should be appreciated that while strut 50A is envisioned as a gas strut to resist compression or retraction, any strut suitable for resisting compression or retraction may be used, for example a spring loaded strut.
Leg assembly 20A is operatively arranged to extend platform assembly 60 down to ground surface 1 and then retract platform assembly 60 back up to vehicle floor 4 and/or into the vehicle. To this end, and as will be described in greater detail below with respect to
Leg assembly 20B is substantially the same as leg assembly 20A. Leg assembly 20B comprises bracket 24B, arm 26B, arm 32B, and arm 38B. Bracket 24B is operatively arranged to be fixedly secure to vehicle floor 4. In some embodiments, bracket 24B is secured to vehicle floor 4 via base plate 22B. Bracket 24B and/or base plate 22B may be secured to vehicle floor 4 via any suitable means, for example, bolts, rivets, screws, nails, welding, soldering, adhesives, etc. It should be appreciated that in some embodiments, bracket 24B and/or base plate 22B may be secured to a shiftable assembly that is secured to vehicle floor 4, such that extendable lift assembly 10 may be shifted to a position within the vehicle that is not proximate the doorway.
Arm 26B is generally a beam and comprises end 28B pivotably connected to bracket 24B and end 30B. End 28B is connected to bracket 24B via bolt or connector 120B. In some embodiments, end 30B comprises an ear or lobe or protrusion. Arm 38B is generally a beam and comprises end 40B pivotably connected to end 30B of arm 26B, and end 42B pivotably connected to platform assembly 60. In some embodiments, end 40B comprises an extension that is arranged generally perpendicular to arm 38B, the extension being pivotably connected to arm 26B. End 40B and/or the extension of end 40B is connected to end 30B via bolt or connector 124B. Arm 32B comprises end 34B pivotably connected to bracket 24B and end 36B pivotably connected to arm 38B. End 34B is connected to bracket via bolt or connector 122B. End 36B is connected to arm 38B via bolt or connector 128B. End 36B is connected to arm 38B at a point between and spaced apart from end 40B and 42B. In some embodiments, end 36B is connected to arm 38B proximate to a center point thereon. In some embodiments, end 36B is connected to arm 38B at a position between a center point thereon and end 40B. In some embodiments, arm 32B may be further connected to arm 38B via one or more arm members, as shown in
Actuator or drive 44B is generally a linear actuator including housing or actuator housing 46B pivotably connected to bracket 34B and rod or piston rod 48B pivotably connected to arm 26B. As is known in the art of actuators, rod 48B is slidably and translatably and telescopingly connected to housing 46B. Specifically, rod 48B slides in and out of housing 46B in a linear direction. Housing 46B is connected to bracket 24B via bolt or connector 130B (not shown). Rod 48B is connected to arm 26B via bolt 124B. It should be appreciated that in some embodiments, housing 46B is pivotably connected to arm 26B and rod 48B is pivotably connected to bracket 24B. In some embodiments, actuator 44B comprises a THOMSON™ electric linear actuator. In some embodiments, actuator 44B comprises a STABILUS® actuator. It should be appreciated that any actuator suitable for extending and retracting may be used.
Strut or gas strut or spring strut 50B is a structural piece designed to resist pressure in the direction of its length. In some embodiments, strut 50B is a gas strut including rod 52B and housing or cylinder 54B. As is known in the art of struts, rod 52B is slidably and translatably and telescopingly connected to cylinder 54B, which is filled with a gas. As rod 52B is displaced into cylinder 54B, the gas therein is compressed thereby resisting retraction of strut 50B. Cylinder 54B is pivotably connected to end 30B of arm 26B. Specifically, cylinder 54B is connected to the ear of end 30B via bolt or connector 126B. Rod 52B is connected to end 34B of arm 32B. Specifically, rod 52B is connected to end 34B via bolt or connector 122B. It should be appreciated that in some embodiments, rod 52B is pivotably connected to arm 26B and cylinder 54B is pivotably connected to arm 32B. It should be appreciated that while strut 50B is envisioned as a gas strut to resist compression or retraction, any strut suitable for resisting compression or retraction may be used, for example a spring loaded strut.
Leg assembly 20B is operatively arranged to extend platform assembly 60 down to ground surface 1 and then retract platform assembly 60 back up to vehicle floor 4 and/or into the vehicle. To this end, and as will be described in greater detail below with respect to
Platform assembly 60 comprises platform 62, bridge plate 64, and plate or roll stop 66. Platform 62 is arranged generally horizontal and is arranged such that a wheelchair or occupant arranged thereon can be lifted up to vehicle floor 4. In some embodiments, platform 62 comprises side walls to prevent the occupant from sliding off of platform 62 in a lateral direction. Platform 62 is pivotably connected to leg assemblies 20A-B, specifically, ends 42A-B of arms 38A-B, respectively. For example, ends 42A-B may be connected on either side of platform 62 to hole 70B via one or more bolts, rods, connectors, etc.
Bridge plate 64 is pivotably connected to platform 62. In some embodiments, bridge plate 64 is connected to platform 62 via a piano hinge. Bridge plate 64, when in a vertical position as shown in
Plate 66 is pivotably connected to platform 62. In some embodiments, plate 66 is connected to platform 62 via hole 70A and one or more bolts, rods, connectors, etc. Plate 66, when in a vertical position as shown in
In some embodiments, platform assembly 60 further comprises one or more actuators or drives, for example, actuator or drive 80 and actuator or drive 100. Actuator 80 comprises housing or cylinder 82 and rod 84. As is known in the art of actuators, rod 84 is linearly displaceable into and out of cylinder 82. Cylinder 82 is connected to platform 62, for example, via plate 72C, as shown in
Actuator 100 comprises housing or cylinder 102 and rod 104. As is known in the art of actuators, rod 104 is linearly displaceable into and out of cylinder 102. Cylinder 102 is connected to platform 62, for example, via plate 72B, as shown in
In some embodiments, the various actuators within extendable lift assembly 10 are controlled by a circuit (e.g., a high amperage circuit board). The circuit, for example, can be arranged as a main controller for extendable lift assembly 10. In some embodiments, one or more sensors (e.g., proximity sensors) are arranged on or near extendable lift assembly 10. Such sensors detect, for example, when platform assembly 60 is at or near ground surface 1 and/or when platform assembly 60 is at or near vehicle floor 4 or inside of the vehicle. These sensors communicate with the circuit to provide position data regarding platform assembly 60 (i.e., is platform assembly in the fully extended position, the partially extended position, the partially stowed position, or the fully stowed position). In some embodiments, extendable lift assembly comprises one or more sensors operatively arranged to detect the presence of an occupant arranged on platform 62. Such sensors may communicate with a main controller or the circuit to communicate to activate and deactivate the actuators. In some embodiments, one or more additional sensors may be employed to detect the position of plate 64 and/or plate 66 and communicate with actuators 80 and 100. In some embodiments, communication between actuators 44A, 44B, 80, and 100 and their control circuit, and the main controller occurs via Controller Area Network (CAN bus).
In some embodiments, extendable lift assembly 10 further comprises one or more actuators or drives 140. Actuator 140 comprises end 142 pivotably connected to arm 38A, 38B and end 144 pivotably connected to platform 62. Actuator 140 is operatively arranged to displace platform 62 in circumferential direction CD1 and circumferential direction CD2 with respect to arms 38A-B.
In some embodiments, extendable lift assembly 10 further comprises control box or panel 150. Control box 150 is operatively arranged to control the various actuators and drives of extendable lift assembly 10. For example, control box 150 may have one or more buttons or switches to move platform 62 up and down, move extendable lift assembly 10 between the stowed and deployed positions, etc. In some embodiments, control box 150 comprises a screen or a touch screen. In some embodiments, control box 150 comprises a variable speed paddle wherein control box 150 commands extendable lift assembly 10 based on the magnitude in which the paddle is moved. Thus, displacing the paddle a greater magnitude will result in the actuators of extendable lift assembly 10 displacing faster, and displacing the paddle a lesser magnitude will result in the actuators of extendable lift assembly 10 displacing slower. This feature allows a user to control the displacement speed of extendable lift assembly 10 on a passenger by passenger basis (i.e., an elderly passenger should be moved slower than a box of widgets).
In some embodiments, extendable lift assembly 10 further comprises one or more handles 160. Handle 160 is capable of moving from a stowed position shown in
In some embodiments, extendable lift assembly 10 further comprises one or more hooks 172. Hook 172 is rotatably connected to platform 62 and operatively arranged to engage plate or roll stop 66. When engaged, hook 172 prevents plate 66 from rotating in circumferential direction CD1 with respect to platform 62. When disengaged, plate 66 is capable of displacing in circumferential direction CD1 with respect to platform 62. In some embodiments, extendable lift assembly 10 further comprises one or more pistons or struts 170. Piston 170 is operatively arranged to bias hook 172 in circumferential direction CD1 with respect to platform 62, and into engagement with plate 66.
It will be appreciated that various aspects of the disclosure above and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
1 Ground surface
4 Vehicle floor
10 Extendable lift assembly
20A Leg assembly
20B Leg assembly
22A Base plate
22B Base plate
24A Bracket
24B Bracket
26A Arm
26B Arm
28A End
28B End
30A End
30B End
32A Arm
32B Arm
34A End
34B End
36A End
36B End
38A Arm
38B Arm
40A End
40B End
42A End
42B End
44A Actuator or drive
44B Actuator or drive
46A Housing or actuator housing
46B Housing or actuator housing
48A Rod or piston rod
48B Rod or piston rod
50A Strut or gas strut or spring strut
50B Strut or gas strut or spring strut
52A Rod
52B Rod
54A Housing or cylinder
54B Housing or cylinder
60 Platform assembly
62 Platform
64 Bridge plate
65 Hole or tab
66 Plate or roll stop
67 Hole or tab
68A Hole
68B Hole
68C Hole
70A Hole
70B Hole
72A Plate
72B Plate
72C Plate
80 Actuator or drive
82 Housing or cylinder
84 Rod
86 Arm
88 End
90 End
92 Hole or point
94 Bolt or connector
100 Actuator or drive
102 Housing or cylinder
104 Rod
106 Arm
108 End
110 End
112 Hole or point
114 Bolt or connector
120A Bolt or connector
120B Bolt or connector
122A Bolt or connector
122B Bolt or connector
124A Bolt or connector
124B Bolt or connector
126A Bolt or connector
126B Bolt or connector
128A Bolt or connector
128B Bolt or connector
130A Bolt or connector
130B Bolt or connector (not shown)
140 Actuator or drive
142 End
144 End
150 Control box or panel
160 Handle
162 Bracket
164 Wheel
166 Piston or strut
170 Piston or strut
172 Hook
CD1 Circumferential direction
CD2 Circumferential direction
D1 Direction
D2 Direction
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 63/173,819, filed Apr. 12, 2021, which application is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
63173819 | Apr 2021 | US |