Patent Application
20180291596
The invention relates to the field of adjustable piping systems with flex joint module features for associating fluid products such as fire hydrants to a fluid source.
Fluid delivery systems frequently provide access ports to allow a fluid consumer access to a fluid supplied. One such fluid delivery system is a water delivery system provided by utilities across the US. One type of access port provided by such systems is a fire hydrant. As is well known, fire hydrants (sometimes called “fire plugs”) provide a source of water in most areas with municipal water service. The concept of “fire plugs” dates to at least the 1600s and during such era firefighters responding to a call would dig down to the water mains and hastily bore a hole to secure water to fight fires. When no longer needed, such holes were then plugged with stoppers. Thus, the “fire plug” was born; a colloquial term still used for fire hydrants today.
Modern fire hydrant systems typically provide the following components: (a) a connection generally comprising a valve (“boot”) to the mains (“mains” is the main fluid source), (b) a stand pipe in fluid communication with the boot, (c) a hydrant body connected to the stand pipe wherein the hydrant body defines an output port, (d) a cap or bonnet mechanically connected to the upper end of the hydrant body, and (e) an operating nut connected to a rod connected to the boot valve and configured to open and close such valve to allow or prevent water to flow from the main fluid source, to the hydrant body's output port.
It should be noted that at least a portion of the stand pipe is underground. Further, the burry depth of water mains to which fire hydrants connect vary from one installation site to another requiring some way of adjusting the length of the stand pipe element so that one end of the hydrant body is at or near ground level. Today's method of compensating for different burry depths is to use expensive stand pipe extensions. What is needed is a better and more cost-effective way to compensate for different burry depths.
Another issue with fire hydrants is damage due to being hit by objects such as vehicles. We have all seen movie scenes where a vehicle runs into a fire hydrant and water comes shooting out of the fire hydrant way up into the air. Such a failure can be caused by even relatively minor collisions with a “wet barrel” fire hydrant causing extensive and expensive damage to the fire hydrant system. What is needed is an apparatus and method that allows for a more flexible fire hydrant system that is designed with relatively inexpensive components that yield/pivot at low energy impacts and break at high energy impacts to limit damage to the remainder of the system.
Some of the objects and advantages of the invention will now be set forth in the following description, while other objects and advantages of the invention may be obvious from the description or may be learned through practice of the invention.
Broadly speaking, a principle object of the present invention is to provide an apparatus and method of associating an access product (such as a fire hydrant) to a buried fluid source wherein such apparatus and method are configured to compensate for variations in fluid source bury depths.
Another object of the present invention is to provide a flexible module for connecting an access product (such as a fire hydrant) to a pipe associated with a fluid source wherein said flexible module is configured to move/flex/pivot when subjected to low impact forces to minimize damage to the access product and fluid delivery system.
Another object of the present invention is to provide a fire hydrant with an adjustable body element that provides a range of adjustment to compensate for about 3.5 feet to at least 5.5 feet of variation in burry depth.
Additional objects and advantages of the present invention are set forth in the detailed description herein or will be apparent to those skilled in the art upon reviewing the detailed description. Also, it should be further appreciated that modifications and variations to the specifically illustrated, referenced, and discussed steps, or features hereof may be practiced in various uses and embodiments of this invention without departing from the spirit and scope thereof, by virtue of the present reference thereto. Such variations may include, but are not limited to, substitution of equivalent steps, referenced or discussed, and the functional, operational, or positional reversal of various features, steps, parts, or the like. Still further, it is to be understood that different embodiments, as well as different presently preferred embodiments, of this invention may include various combinations or configurations of presently disclosed features or elements, or their equivalents (including combinations of features or parts or configurations thereof not expressly shown in the figures or stated in the detailed description).
Those of ordinary skill in the art will better appreciate the features and aspects of such embodiments, and others, upon review of the remainder of the specification.
A full and enabling description of the present subject matter, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Repeat use of reference characters throughout the present specification and appended drawings is intended to represent the same or analogous features or elements of the present technology.
Reference now will be made in detail to the embodiments of the invention, one or more examples of which are set forth below. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features, and aspects of the present invention are disclosed in or may be determined from the following detailed description. Repeat use of reference characters is intended to represent same or analogous features, elements or steps. It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only and is not intended as limiting the broader aspects of the present invention.
For the purposes of this document two or more items are “mechanically associated” by bringing them together or into relationship with each other in any number of ways including a direct or indirect physical “releasable connections” (snaps, screws, Velcro®, bolts, etc.—generally connections designed to be easily and frequently released and reconnected), “hard-connections” (welds, glue, rivets, macular bonds, generally connections that one does not anticipate disconnecting very often if at all—connections that are “broken” to separate), and/or “moveable connections” (rotating, pivoting, oscillating, etc.).
For the purposes of this document, unless otherwise stated, the phrase “at least one of A, B, and C” means there is at least one of A, or at least one of B, or at least one of C or any combination thereof (not one of A, and one of B, and one of C). As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components unless specifically stated otherwise.
This document includes headers that are used for place markers only. Such headers are not meant to affect the construction of this document, do not in any way relate to the meaning of this document nor should such headers be used for such purposes.
While the particulars of the invention and associated technology may be described for use with fire hydrants, the invention may be adapted for use with any type of product associated with a fluid delivery system.
Referring now to
Most fire hydrants are “dry” in that there is no water in the stand pipe or hydrant when not in use (turn on nut in off position) as water weeps out of the system just above the valve in the boot via a plug drain. While the prior art system (8) does include a breakaway flange, when the barrel is struck by an object (such as a car), even at low speeds/forces, the hydrant system can still incur significant damage before such breakaway flange fails. Additionally, the distance from the water source “mains” is not always six feet which often requires stand pipes of different lengths. Embodiments of the disclosed inventions address such issues.
Referring now to
The stand pipe elements may be unthreaded where the second stand pipe element (46) simply slides in and out of the first stand pipe element (42) as needed to change its overall length. For the currently preferred configuration, however, the stand pipes are at least partially threaded and the length of the stand pipe module (40) can be changed by applying a force to stand pipe arms (50) in a first direction to lengthen stand pipe module (40) and applying a force in a second and opposition direction to shorten stand pipe module (40). Preferably the stand pipe module (40) provides for a range of adjustments of about 3 feet. For example, an appropriately configured stand pipe module would be adjustable from about 4 feet to about 7 feet in overall length. That said, adjustment ranges of about 50% fall within the scope and spirit of the invention. For example, if the typically system length is 6 feet, a system according to the present invention could be varied from about 3 feet to about 9 feet (50% shorter and 50% longer than 6 feet). For one embodiment, the adjustment is from 3.5 feet to 5.5 feet. Such functionality will be examined in more detail below. One of ordinary skill in the art will appreciate that such a configuration is particularly well suited for providing adjustable hydrant systems that are to be coupled to fluid sources buried at different depths.
The stand pipe module (40) is configured to extend through a support medium (e.g. dirt) to a fluid source coupler (24) in fluid communication with a fluid source (6,
Still referring to
As best seen in
At least one of the flange system (26) and flange system (27) define a hydrant breakaway feature so that the coupling system fails when hydrant (12) sustains an impact exceeding a predefined force—called the hydrant breakaway force (which is preferably less than the force needed to significantly damage the hydrant). One method of providing a breakaway feature is to use special bolts (e.g. hollow bolts) to mechanically associate the two flanges where such bolts are configured to fail at a force lower than what is needed to significantly damage hydrant (12). For the preferred embodiment, depicted in
The flex module (30) may further comprise an adjustment-element (36,
As best seen in
Rod coupler (52) is now examined in more detail. The universal joint (54) is preferably defined along rod coupler (52) so that the universal joint is disposed at least partially inside flex module (30). The universal joint may be any suitable type of universal joint technology that will allow flex module (30) to pivot (as described later) without significant damage to the rod coupler or universal joint. Generally speaking, a universal joint (54) is a joint or coupling along rod coupler (52) that allows the rod to “bend” in any direction and that transmits rotary motion.
While flex module (30) is configured to pivot when a relatively low impact force is applied to hydrant (12), higher impact forces will eventually exceed the pivot capabilities of the flex module and cause the breakaway features (coupling system) to fail. When such occurs, breakaway rod interface (58) is configured to fail to prevent/minimize further damage to the rod coupler (52). Preferably, the portion of the rod coupler closest to the coupling system that defines the breakaway feature should define a breakaway rod interface location. For the currently preferred embodiment depicted in
For one embodiment, at least a portion of rod coupler (52) is adjustable. For such embodiment, the rod coupler portion that extends through stand pipe module (40) is preferably itself adjustable. One example of an adjustable rod coupler (52) is a telescoping rod where adjustable rod coupler (52) comprises a first hollow rod section that defines a larger inner perimeter than the outer perimeter of a second rod section, so the second rod section can slide in and out of the first rod section to change the length of the rod coupler. For such a rod configuration, a breakaway rod interface may not be necessary as the two rod sections can simply separate without damage. Yet another alternative embodiment is to use threaded rod sections where one rod section screws in and out of the other rod section to changes the rods overall length.
As best seen in
The Flex module (30) output coupling assembly that connects the flex module to the hydrant is preferably switchable so that any one of a polarity of coupling types can be associated with the flex module (30) as each hydrant manufacturer generally has their specific type of hydrant coupling configuration. Thus, for one configuration the Flex module (30) comes with a plurality on inter changeable flex module coupling types with each coupling type being compatible with a particular hydrant type. The same feature could also be used for the flex module (30) input couplings although the stand pipe output couplings are anticipated to be a standard type especially for stand pipe modules supplied with the system.
Please note that in this document “significant damage” simply means damage to an item that either (1) makes it more cost effective to replace the item than repair the item, and (2) makes it necessary to repair the item before it is reused. For example, a hydrant could still be used, without repair, after sustaining cosmetic type damage whereas “structural damage or significant damage” to the hydrant would require the hydrant to be scrapped or repaired before being reused.
As best seen in
The socket element (72) is further configured to receive a sealing element (78) to provide a watertight association between ball element (70) and socket element (72).
As depicted in
For some installations, the user may desire to set/select the angle the access product (12) makes with some other reference point. For example, one may simply desire to make a hydrant (12) “plumb” (vertical or perpendicular) with a support surface such as ground level (floor, sidewalk, etc.). Notably, for prior art systems, if the stand pipe assembly is not “plumb”, the prior art system's hydrant will not be plumb as there is no adjustment mechanism. Further, if the reference point is not “plumb” (e.g. slants), an installer may also wish for the hydrant (12) to “slant” the same amount. Regardless, for whatever reason, a user may wish to set the flex module output angle.
For this document, the “output angle” is the angle formed by the flex module input (32) relative to the flex module output (34) which can be determined by examining the first ball joint coupling (66) and second ball joint coupling (68). If the two coupling flanges are parallel, the output angle is zero. If the two flanges are not parallel, the angle formed by such two references lines is the output angle.
For the currently preferred embodiment, the flex module (30) defines an adjustment-element (36) feature for setting the module's output angle (38,
As depicted in
For embodiments where the adjustor-element (36) comprise set screws or pins, ideally such set screws or pins are configured to fail at a force lower than the force needed to activate the system's breakaway features to allow the flex module to flex/move/pivot at low energy impacts so that only the set screws/pins are damaged. For one alternative embodiment, instead of set screws, a resilient element, such as a coil spring (31,
For yet alternative embodiment, clamping element (74) provides the adjustment feature. For such currently preferred embodiment, before securing the ball element (70) to the socket element (72) with clamping element (74), the output angle is set as desired and then clamping element (74) is engaged to firmly secure the ball element (70) with the socket element (72) where the clamping force is sufficient to maintain the set flex module output angle (38). Further, such clamping force is preferably low enough to allow the flex module (30) to flex/move/pivot at low energy impacts without activating the systems breakaway features. That said, when the flex module (30) has flexed/moved/pivoted to its maximum flex point, the system's breakaway elements fail to minimize damage to the hydrant (12) and/or stand pipe module (40). For the preferred embodiment, flex module (30) can provide about 15 to 20 inches of flex/movement/pivoting.
Attention is now directed more particularly to the stand pipe module (40). As noted above for
As best seen in
Stand pipe interface (90) may also define a non-threaded interface (90b) configured to simply retain one end of thread rod (47) so that such rod simply rotates within such interface (90b). Preferably the top of thread rod (47) defines a drive interface (92) configured for being associated with drive element of a tool that is used to rotate threaded rod (47). For the embodiment depicted in
Still referring to
The stand pipe module output (44) is mechanically associated with either a flex module (30) or a hydrant coupling system (26). For stand pipe modules (40) to be connected directly to a hydrant coupling system (26), the stand pipe module output (44) coupling is preferably configured to receive interchangeable flanges so that a plurality of stand pipe output couplings can be provided with each stand pipe flange type being configured to fit a particular manufacturer's hydrant coupling system (26).
Similarly, the “boot”/fluid source (24) coupling is also specific to the hydrant being associate with the boot via a stand pipe system. Thus, the stand pipe module input (48) is preferably mechanically associated with the fluid source coupler (24) with an interchangeable flange system. Such flange system comprises at least two flange types where the flanges are configured to be swapped out depending on the type of flange needed. Thus, for one configuration the stand pipe module (40) comes with a plurality on interchangeable input flanges and a plurality of interchangeable output flanges.
Referring now more particularly to
A sealing device/element 78 configured to define a fluid tight seal between the first stand pipe element 42 and the second stand pipe element 46 is associated with the first stand pipe end 43 for the embodiment where the first diameter is larger than the second embodiment and the second stand pipe element 46 slides in and out of said first stand pipe element 42. When the second diameter is larger than the first diameter and the first stand pipe element slides into and out of said second stand pipe element, the sealing device 78 is associated with the second stand pipe end 45. A joint restraint 47 is provided wherein said joint restraint defines at least one of (a) a fixed joint restraint and (b) an adjustable joint restraint configured for resisting movement between said first stand pipe element 42 and said second stand pipe element 46. As depicted in
Referring now to
While the foregoing written description of the invention enables one of ordinary skill to make and use what is considered presently to be the best mode thereof, those of ordinary skill will understand and appreciate the existence of variations, combinations, and equivalents of the specific embodiment, method, and examples herein. The invention should therefore not be limited by the above described embodiment, method, and examples, but by all embodiments and methods within the scope and spirit of the invention as claimed.
This application claims priority to provisional application 62/343,886, filed on 1 Jul. 2016, and is a continuation of U.S. application Ser. No. 15/422,380, filed on 1 Feb. 2017, wherein such references are incorporated by this reference for all that they disclose for all purposes.
| Number | Date | Country | |
|---|---|---|---|
| 62343886 | Jun 2016 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 15422380 | Feb 2017 | US |
| Child | 15925725 | US |
