This application claims the benefit of priority under 35 U.S.C. §119(a) to Chinese Patent Application No. 200810033900.0, filed Feb. 26, 2008, which is hereby incorporated by reference in its entirety.
The invention relates to an on-load tap switch, and more specifically, to an external hanging combined vacuum on-load tap switch used to accompany a transformer.
The on-load tap switch changes the primary and secondary ratio of transformer windings by switching the multi-tap transformer from one tap to another when the transformer is loaded, thereby changing the output voltage of the transformer.
In the prior art, the combined on-load tap switch usually includes a switching means and a tap selector. Generally speaking, the switching means is arranged at the top, while the tap selector is arranged at the bottom, and the switching means and the tap selector are arranged co-axially and mechanically connected. The combined on-load tap switch is placed into the oil tank of the transformer from the flange hole positioned on the upper cover of the transformer.
The combined on-load tap switch usually takes on a column form and is sealed inside an independent column oil chamber, while the tap selector takes on a cage-shaped structure with a plurality of connecting terminals, which are used for connecting correspondingly with the coil tap of the transformer and submerged in the insulation medium contained in the oil tank of the transformer.
The above mentioned structure has following disadvantages:
The prior external hanging on-load tap switch includes a combined on-load tap switch which only combines switching and selecting functions, that is, a transition contactor, an arc contactor, a transition resistor and a main contactor are combined in a movable contactor assembly, thereby achieving the operation of transitioning and switching through the rotation of the main shaft of the switch.
As shown in
Additionally, the combined on-load tap switch available in the market, such as the type M switch produced by the MR Company in Germany, is used for changing the transforming ratio while an oiled transformer is loaded. The type M switch includes a switching means and a tap selector to form a single-post structure. However, as the type M switch only has a Y-type connection mode, a large Δ connection transformer would need three type M switches, each of which respectively controls one phase of the transformer, thereby increasing the volume of the transformer, as well as wiring difficulty and cost.
In order to overcome the technical problems of the prior art on-load tap switch, the present invention provides an external hanging combined vacuum on-load tap switch.
The technical scheme of the invention is that the external hanging combined vacuum on-load tap switch comprises a case (or housing), a tap selector, a switching means assembly, a transmission device, and an electric operation mechanism, wherein: one lateral side end wall of the case is provided with a connecting terminal, which is connected with the coil tap of a transformer; the external side of the end wall is provided with a first flange plate which is connected with a second flange plate of the transformer; the tap selector and the switching means assembly are arranged inside the case in parallel; and the electric operation mechanism is connected with the transmission device and drives the tap selector and the switching means assembly to achieve tapping and switching through the transmission device.
In one embodiment, the tap selector and the switching means assembly are arranged vertically (or up and down) inside the case.
In certain embodiments, the transmission device is arranged inside the case; the power input end of the transmission device is connected with the electric operation mechanism positioned outside the case.
In certain embodiments, the transmission device comprises a combined Geneva/grooved wheel mechanism driving the tap selector to achieve tapping; a straight-line quick moving mechanism driving the switching means assembly to achieve switching; and a mechanical transmission mechanism connecting the tap selector with the switching means; the power output end of the mechanical transmission mechanism is connected with the straight-line quick moving mechanism; and the switching means assembly is linked with the tap selector in a certain phase relation through the straight-line quick moving mechanism.
In certain embodiments, the switching means assembly comprises a switch rack having a soleplate, a straight-line guide rail arranged at the two ends of the soleplate, sliding blocks arranged on the straight-line guide rail in a sliding mode, a movable contactor bracket with two ends fixed on the two sliding blocks, a plurality of movable contactors arranged on the movable contactor bracket and a plurality of sets of vacuum pipe contactor assemblies arranged on the soleplate, wherein, one end of the movable contactor bracket is connected with the straight-line quick moving mechanism and is driven by the straight-line quick moving mechanism to achieve a straight-line movement.
In certain embodiments, the vacuum pipe contactor assembly comprises a driving touch-block fixed on the lateral beam of the movable contactor bracket, an U-shaped bracket fixed on the soleplate, an L-shaped level swing arm arranged on the U-shaped bracket, a touch-wheel arranged at one end of the L-shaped level swing arm; and a vacuum pipe transition contactor arranged at one end of the L-shaped level swing arm.
In certain embodiments, there is provided a worm gear box arranged outside the case and a grade gear clock indicting device arranged inside the worm gear box. The power input end of the worm gear box is connected with the electric operation mechanism for receiving power; and the power output end of the worm gear box is connected with the transmission device.
In certain embodiments, the tap selector takes a cage-shaped structure; the static contactor of the tap selector is arranged on the arc plates surrounding the cage-shaped structure, while the movable contactor of the tap selector is arranged on a rotary insulated center shaft; the combined Geneva wheel (grooved wheel) of the transmission device is arranged at one end of the tap selector; the combined Geneva wheel drives the movable contactor of the tap selector to select different static contactors of the tap selector to achieve the selection operation.
In certain embodiments, the connecting terminals are arranged according to the Δ connection mode. In some cases, the combined vacuum on-load tap switch can be adapted to not only a Y-type connection mode, but also a Δ connection mode.
As the invention adopts the technical scheme mentioned above, compared with the prior art, the invention has the following advantages:
The invention and specific embodiments are further illustrated in detail by the attached drawings.
As shown in
A worm gear box 300 is arranged at the other side wall of the case 200, and the worm gear box 300 comprises a worm gear box body welded on one side of the case 200 and a transparent worm gear box cover 310 fixed on the worm gear box through a plurality of fastening bolts.
As shown in
The internal side of the driving plate 470 is provided with a column driving pin 471, while the external side of the driving plate is provided with a convex coupling block 472. The driving plate 470 drives the Geneva wheel 460 to rotate through the column driving pin 471, and at the same time also drives the combined Geneva mechanism 520 through the convex coupling block 472.
The shaft of the Geneva wheel 460 is axially arranged inside the worm gear box 300, and the rotating shaft sleeve 440 is also arranged by a shaft inside the worm gear box 300. The clock indicating rotating shaft 430 passes through the rotating shaft sleeve 440. The clock finger indicating plate 410 is fixedly arranged at one end of the rotating shaft sleeve 440 positioned on the transparent worm gear box cover 310, such that one may observe the change of the clock finger 420 on the clock finger indicating plate 410 from the transparent worm gear box cover 310 (refer to
The driven plate 450 is fixedly arranged by a key at one end of the clock indicating rotating shaft 430, while the clock finger is fixed at the other end of the clock indicating rotating shaft 430, so that the driven plate 450 can drive the clock finger 420 through the clock indicating rotating shaft 430 to rotate synchronously on the clock finger indicating plate 410, thereby reflecting the position of the tap switch (refer to
The external side of the driven plate 450 is provided with a column driven pin which can be engaged with the Geneva wheel 460, and the Geneva wheel 460 drives the driven plate 450 to rotate intermittently through the column driven pin.
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The combined drive-groove element 522 comprises a first drive-groove element 522A which drives the first Geneva wheel 524 to rotate intermittently, a second drive-groove element 522B which drives the second Geneva wheel 525, a third drive-groove element 522C which drives the third Geneva wheel 526, a first external locking arc 522D which locks the first Geneva wheel 524, a second external locking arc 522E which locks the second Geneva wheel 525, wherein, the first drive-groove element 522A, the second drive-groove element 522B, the third drive-groove element 522C, the first external locking arc 522D and the second external locking arc 522E are co-axially arranged on the combined drive-groove element 522, and their rotating centers are the same.
The insulated center shaft 630 of the tap selector 600 is supported by the end plate 670 through a bearing seat 680, wherein the bearing seat 680 is fixedly arranged on the end plate 670 via fastening bolts. The key on the first Geneva wheel 524 and the key on the second Geneva wheel 525 are co-axially arranged on the insulated center shaft 630, and the insulated center shaft 630 can be driven to rotate by turning the first Geneva wheel 524 and the second Geneva wheel 525.
The first Geneva wheel 524 and the second Geneva wheel 525 are respectively provided with a plurality of drive-grooves 524A and 525A, and the drive-grooves 524A and 525A of the first Geneva wheel 524 and the second Geneva wheel 525 are opposite to each other, with one upwards and the other downwards. On the first Geneva wheel 524 and the second Geneva wheel 525, a first internal locking arc 524B is arranged between the two drive-grooves 524A, while a second internal locking arc 525B is arranged between the two drive-grooves 525A.
The third Geneva wheel 526 is only provided with one drive-groove 526A, and the third Geneva wheel 526 is fixedly arranged on the rotating shaft 661 of the main on-off contactor so as to drive the rotating shaft 661 of the main on-off contactor to rotate.
When the combined drive-groove element 522 rotates, the first drive-groove element 522A and the second drive-groove element 522B respectively drive the first Geneva wheel 524 and the second Geneva wheel 525 to rotate in a mode of increasing grade. When the first drive-groove element 522A drives the first Geneva wheel 524 to rotate, the second external locking arc 522E and the second internal locking arc 525B are engaged with each other so as to lock the second Geneva wheel 525. When the second drive-groove element 522B drives the second Geneva wheel 525 to rotate, the first external locking arc 522D and the first internal locking arc 525B are engaged with each other so as to lock the first Geneva wheel 525; while the third drive-groove element 522C drives the rotating shaft 661 of the main on-off contactor to rotate after the third Geneva wheel 526 is driven to rotate for one gear, thereby driving the main on-off rotating shaft 661 and achieving the desired switching with the single-side main contactor 640, or the dual-side main contactor 650, as the main on-off contactor 660 rotates synchronously with the main on-off rotating shaft 661.
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The base seat 810 adopts a U-shaped steel structure with folding edges 811 arranged at the two ends. A connecting board 812 for reinforcement and support is arranged between the two folding edges 811. The connecting board 812 is provided with a shaft hole. One input shaft 828 is extended from the shaft hole to the outside of the connecting board 812. The input shaft 828 is used as the power source of the whole straight-line quick moving mechanism 700, for example, executing the driven bevel gear 552 of the driving mechanism to act in a certain sequence. Of course, the input shaft 828 may be connected with other executing mechanisms.
The two folding edges 811 are respectively provided with a plurality of mounting holes 8111 for mounting the guide pole 824 and a shaft hole 8112 for feeding an output shaft 829. One end of the output shaft 829 is connected with the passive seat body of the passive sliding seat 826, while the other end is connected with the movable contactor bracket 740.
The passive sliding seat 826 (referring to
The movable sliding seat 825 (referring to
The two ends of the guide pole 824 are fixedly arranged inside the mounting hole 8111 of the base seat by passing through the semicircular outer guide notch 8264 and the semicircular inner guide notch 8253 of the passive sliding seat 826 and the movable sliding seat 825.
In one embodiment, two energy storing springs 823 are respectively sleeved on their guide pole 824 and positioned on the passive sliding seat 826. One half of the end surface of each energy storing spring 823 is locked between the outer guide groove seats 8262-1 and 8262-2, and between 8263-1 and 8263-2 of the passive sliding seat 826, while the other half is locked between the inner guide groove seats 8254-1 and 8254-2 of the movable sliding seat 825.
Each radius of the outer guide notch 8264 positioned at the internal side of the outer guide groove seats 8262-1 and 8262-2, and 8263-1 and 8263-2 of the passive sliding seat 826, and the inner guide notch 8253 positioned at the external side of the inner guide groove seats 8254-1 and 8254-2 of the two ends of the movable sliding seat 825, is similar to the radius of the guide pole 824. The outer guide groove seats 8262-1 and 8262-2, and 8263-1 and 8263-2 arranged at the two ends of the passive sliding seat 826, and the inner guide groove seats 8254-1 and 8254-2 arranged at the two ends of the movable sliding seat 825 can slide on the guide pole.
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The eccentric wheel 821 is arranged on the input shaft 828 and positioned between two sliding blocks 827 which are positioned above the movable seat body 8250 of the movable sliding seat 825. The input shaft 828 passes through the long slotted hole 8251 positioned on the movable seat body 8250 of the movable sliding seat 825. The length of the long slotted hole 8251 is larger than the distance that the input shaft 828 moves back and forth one time.
The straight-line quick moving mechanism of the invention also comprises at least two damping devices 830 which are respectively arranged on the two folding edges 811 of the base seat 810. In one embodiment, there are provided four damping devices 830, with two on each of the two folding edges 811 of the base seat 810.
In certain embodiments, there is provided a pair of tension springs 840 which are respectively arranged between the rotating arms 8225 of the hooks 8224.
The operating principle of the invention is as follows: the power from the mechanical transmission mechanism drives the driven chain wheel 552 to rotate; the driving bevel gear 551 is driven by the driving shaft 834 to rotate; the driving bevel gear 551 and the driven bevel gear 552 form a taper gear pair; the driven bevel gear 552 is driven by the driving bevel gear 551 to rotate through gear engagement; the eccentric wheel 821 is driven by the driven bevel gear 552 to rotate through the input shaft 828; the rotation of the eccentric wheel 821 pushes the sliding block 827 and drives the sliding seat 825 to move; as the movement of the sliding seat 825 pushes one end of the energy storing spring 823, and the passive sliding seat 826 stops the claw board 8221 through the hooks 8224 and further stops the end of the energy storing spring 823, the energy storing spring 823 is compressed for storing energy. When the sliding seat 825 moves to rotate the rotating wheel 8253, the impact force of the rotating wheel 8253 moves the hooks 8224 positioned at their corresponding sides away from the claw board 8221 so as to release the passive sliding seat 826; and due to the effect of the energy storing spring 823, the output shaft 829 is driven by the passive sliding seat 826 to move in a straight-line quickly.
The output shaft 829 also drives the movable contactor bracket 740 to move in a straight-line on the straight-line guide rail 720 through the sliding blocks 730. During the straight movement of the movable contactor bracket 740, the driving touch block 710 positioned at the lateral beam touches with the touch wheel 740, so that the L-shaped level swing arm 730 swings around the contact point between the L-shaped level swing arm 730 and the U-shaped bracket 720 through the touch wheel 740. The swing of the L-shaped level swing arm 730 causes the motion of the vacuum pipe transition contactor 750 and also the straight-line movement of the three-phase movable contactors 750. Referring to
When movement of the movable contactor bracket 740 is near to end, the damping devices 830 start to work, thereby avoiding a hard collision. After completing the motion, the passive sliding seat 826 is moved to a new locking position; the hooks 8224 stop the claw board 8221 again with the force of the tension spring 840; and the mechanism is locked again and ready for the next cycle.
When the gear of the transformer is changed, the switch power device drives the selector to choose a proper gear. While this motion is repeated, the eccentric wheel 821 rotates continuously to repeat the motion in the reverse; the output shaft 829 moves in a straight-line in the opposite direction; and the output shaft 829 drives the movable contactor bracket 740 to move in a straight-line in the reverse on the straight guide rail 720 through the sliding block 730. While the movable contactor bracket 740 is in a straight-line movement, the three-phase movable contactors 750 move in a straight-line in the reverse and are communicated respectively with the three-phase fixed contactors 760A to complete a cycle.
The two ends of the movable contactor bracket 740 of the invention are fixed on the sliding block 730 of the straight guide rail 720, with the advantages of small friction resistance, reliable movement and long service life.
The operating processes of the transmission device and the switching means are as follows: the power from the electric operation mechanism is inputted into the worm gear box 300 through the power input shaft 320. After deceleration by the worm gear box 300, the power drives both the combined Geneva wheel 520 and the grade-gear clock indicating device 400 at the same time. On one hand, the power drives the combined Geneva wheel 520 through the transmission shaft 510 and further drives the insulation center shaft 630 of the tap selector 600 to rotate, so that the movable contactors select different static contactors 620 for connection so as to choose the gear change of the switch. Meanwhile, the transmission shaft 510 drives the movable contactor bracket 740 through the chain wheel mechanism 540 and the bevel gear mechanism 550 and the straight-line quick moving mechanism 800 to move straightly on the straight guide rail 720 through the sliding block 730. During the straight-line movement of the movable contactor bracket 740, the driving touch block 761 positioned at its lateral beam touches the touch wheel 764 to make the L-shaped level swing arm 763 swing around the movable contactor bracket 740 and the U-shaped bracket 762 through the touch wheel 764. The swing of the L-shaped level swing arm 733 drives the vacuum pipe transition contactor 765 to achieve one voltage adjusting operation. On the other hand, the power drives the clock finger 420 of grade-gear clock indicating device 400 to indicate the grade of the switch on the clock finger indicating plate 410 through the driving plate 470, the column driving pin 471, the Geneva wheel 460, the column driven pin 451, the driven plate 450, and the clock finger rotating shaft 430 of the grade-gear clock indicating device 400 inside the worm gear box 300 (referring to
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The above descriptions demonstrate the basic principles, main characteristics and advantages of the present invention. It should be understood by one of ordinary skill in the art that the present invention is not limited by the examples described hereinabove. The examples and descriptions described herein only illustrate the principles for this invention, and various changes and modifications may be made without departing from the spirit and scope of the present invention. Such changes and modifications are included in the scope of this invention. The claimed scope of the present invention is further illustrated by the appended claims and equivalents thereof.
Number | Date | Country | Kind |
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2008 1 0033900 | Feb 2008 | CN | national |
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3612786 | Whitman | Oct 1971 | A |
3632908 | Bleibtreu et al. | Jan 1972 | A |
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Number | Date | Country | |
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20090211890 A1 | Aug 2009 | US |