This is a U.S. National Stage under 35 U.S.C 371 of the International Application PCT/CN2011/077779, filed Jul. 29, 2011, which claims priority under 35 U.S.C. 119(a-d) to CN 201020283552.5, filed Aug. 6, 2010, CN 201020545219.7, filed Sep. 28, 2010, CN 201020553668.6, filed Oct. 9, 2010, CN 201020553659.7, filed Oct. 9, 2010, and CN 201020591074.45, filed Nov. 3, 2010.
1. Field of Invention
The present invention relates to an external insulation wall for an external wall, which comprises grid-reinforced insulation boards mechanically anchored by mechanical fixing devices, and more particularly to the external insulation wall for an external wall energy-saving renovation project of an existing building.
2. Description of Related Arts
The conventional external insulation wall having the insulation board mechanically anchored is a composite wall comprising a base course wall and an insulation board. Because of the low tensile strength and the low flexural strength of the insulation board, a steel wire mesh or a glass fiber mesh cloth is usually adopted to strengthen the surface of the insulation board. This structure requires a spacer provided between the steel wire mesh and the surface of the insulation board when the insulation board is fixed, in such a manner that a certain distance exists between the steel wire mesh and the insulation board. Meanwhile, the steel wire mesh and the insulation board are directly fixed on the structure wall, and then both sides of the steel wire mesh are powdered to form 20 mm-thick leveling layers. If the glass fiber mesh cloth is utilized to strengthen the surface of the insulation board, a leveling layer of polymer mortar is firstly applied to the surface of the insulation board, then the glass fiber mesh cloth is buried in the leveling layer, and finally a layer of polymer anti-cracking mortar is applied to the surface of the glass fiber mesh cloth.
However, because of the low peel strength of the insulation board, the above method of adding the leveling layer will directly cause the increment of the load of the external wall insulation board layer. In addition, defects of shifting and unflatness easily occurs in the on-site construction of the steel wire mesh and the glass fiber mesh cloth, which possibly leaves potential dangers of quality, security and stability for the whole external insulation wall. Therefore, the fixing method of the external wall insulation board is required to be improved.
In order to overcome a shortcoming that the conventional fixing method possibly leaves potential dangers of quality, security and stability by utilizing an anchoring fixer and a steel wire mesh or a glass fiber mesh cloth to fix an external insulation wall having the insulation board mechanically anchored, the present invention provides an external insulation wall having grid-reinforced insulation boards anchored by mechanical fixing devices, wherein the external insulation wall can not only solve a problem of quality, security and stability possibly caused by adding a leveling layer load, but also significantly increase a tensile strength and a flexural strength of the insulation board. In addition, a construction technology is simple and convenient.
The technical solution for solving the technical problem of the present invention is as followed. A surface of a base course wall is applied with polymer mortar as a leveling and bonding layer. Meanwhile, insulation boards are immediately adhered to the surface of the base course wall to ensure the flatness of the insulation board, wherein two-dimensional grid reinforcers are provided in surface layers of the insulation board. The insulation board can be a rockwool insulation board, a glass wool insulation board, a slag wool insulation board, a polyurethane insulation board, a phenolic aldehyde insulation board or a modified expanded perlite insulation board, which is prefabricated in factories. According to the requirements, the grid reinforcer can be a two-dimensional glass fiber grid reinforcer, a metal wire grid reinforcer or a chemical fiber grid reinforce. Then holes are drilled on the grid-reinforced insulation board, and the grid-reinforced insulation board is directly fixed on a base course structure wall with plastic expansion anchor bolts. Finally an outer surface of the grid-reinforced insulation board is thinly plastered with a protecting layer anti-cracking mortar and rollingly painted with a finishing layer elastic coating.
The leveling and bonding layer has a thickness of 3˜9 mm, which meets a thickness requirement of leveling and bonding. A spacing between the mechanical fixing devices, i.e., the plastic expansion anchor bolts, arranged parallelly in a longitudinal direction and a lateral direction is 200˜450×200˜450 mm, and an optimum spacing is 250˜400×250˜400 mm. A number of the anchor bolts is more than 8 per square meter. An effective anchoring depth of the plastic expansion anchor bolt is more than 25 mm, and an optimum anchoring depth is 35˜45 mm. A diameter of the anchor bolt is more than 8 mm. A standard value of a tensile bearing capacity of a single anchor bolt is more than 0.6 KN. A diameter of a plastic disc platen having holes provided on an outer end portion of the anchor bolt is more than 60 mm, to ensure a stability of the insulation board.
The external insulation wall having the grid-reinforced insulation board mechanically anchored is characterized as followed. The surface of the base course wall is applied with the polymer mortar as the leveling and bonding layer. Meanwhile, insulation boards are immediately adhered to the surface of the base course wall to form a void-free insulation layer, wherein two-dimensional grid reinforcers are provided in a surface layer of the insulation board. The insulation boards are rectangle boards paved in a lateral direction, and vertical joints between the insulation boards are in a type of running bond. Then the holes are drilled on the grid-reinforced insulation boards for installing the plastic expansion anchor bolts, each of which comprises the plastic disc platen having holes provided on the outer end portion thereof, in such a manner that the grid-reinforced insulation boards are directly fixed on the base course wall.
The beneficial effects of the present invention are as followed. Compared to the conventional external insulation wall comprising the insulation board fixed by the anchoring fixer and the steel wire mesh, a leveling of the base course wall and an auxiliary bonding of the insulation board can be finished at one time with the leveling and bonding layer according to the present invention, in such a manner that a construction process and a construction period are reduced. The grid-reinforced insulation board is mechanically anchored with the mechanical fixing devices, in such a manner that a construction technology is simplified to decrease the cost, operations are convenient, and a construction quality is easily controlled. A combination of the grid-reinforced insulation board and the anchor bolts significantly increases the tensile strength, the flexural strength and a stability of an insulation layer. The present invention is especially for an external insulation energy-saving renovation of an external wall of an existing building. The present invention can solve a problem of a low bond strength caused by partial peeling, cracks, surface contamination isolation membrane, etc. of an old base course wall, in such a manner that the old base course wall can be strengthened and protected, and the stability of the old base course wall can be increased.
The specific characteristics and the performance of the present invention are further described in the following embodiments and drawings.
In the drawings: 1, base course wall; 2, leveling and bonding layer; 3, grid-reinforced insulation board; 4, plastic expansion anchor bolt; 5, thin plaster protecting layer; 6, finishing layer.
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In order to improve functions of energy saving and fire prevention of a building, the grid-reinforced insulation board having different performances can be chosen for construction according to different needs of the building in the present invention. A thermosetting grid-reinforced polyurethane insulation board or a thermosetting grid-reinforced phenolic insulation board having a thermal conductivity coefficient less than 0.027 w/(m.k) is chosen for an external insulation layer of an external wall of the building having a height less than 18 m. The grid-reinforced rockwool insulation board, the grid-reinforced glass wool insulation board, the grid-reinforced slag wool insulation board or the grid-reinforced modified expanded perlite insulation board made of Class A non-combustible material is chosen for the external insulation layer of the external wall of the building having the height more than 18 m. The several different materials can also be combined in use. A Class A non-combustible insulation board can be utilized as an external wall fire barrier. Fire prevention sub-warehouse are arranged along windows, doors, openings, Yin and Yang corners, etc., to prevent a flame propagation, to prevent a fire from spreading, and to ensure a safety use of the building.
Number | Date | Country | Kind |
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2010 2 0283552 U | Aug 2010 | CN | national |
2010 2 0545219 U | Sep 2010 | CN | national |
2010 2 0553659 U | Oct 2010 | CN | national |
2010 2 0553668 U | Oct 2010 | CN | national |
2010 2 0591074 U | Nov 2010 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN2011/077779 | 7/29/2011 | WO | 00 | 2/5/2013 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/016502 | 2/9/2012 | WO | A |
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6725616 | Pease | Apr 2004 | B1 |
7067588 | Ritter et al. | Jun 2006 | B2 |
7958687 | Dilorenzo | Jun 2011 | B2 |
Number | Date | Country | |
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20130125489 A1 | May 2013 | US |